Ingersoll-Rand M200-LV User manual

2550255
SSR M200–LV
M250–LV
M250 –>
M200 –>2440110
OPERATION AND MAINTENANCE MANUAL
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
C.C.N. :22071393 en
REV. : A
DATE :MAY 2004
SERIAL No :
SERIAL No :

05/04
Machine models represented in this manual may be used in various locations world–wide. Machines sold and
shipped into European Union Territories require that the machine display the EC Mark and conform to various
directives. In such cases, the design specification of this machine has been certified as complying with EC directives.
Any modification to any part is absolutely prohibited and would result in the CE Certification and marking being
rendered invalid. A declaration of that conformity follows:
EC DECLARATION OF CONFORMITY WITH EC DIRECTIVES
98/37/EC, 93/68/EEC, 89/336/EEC
WE,
INGERSOLL–RAND COMPANY LIMITED
SWAN LANE
HINDLEY GREEN
WIGAN WN2 4EZ
UNITED KINGDOM
DECLARE THAT, UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY,
THE PRODUCT(S)
M200–LV M250–LV
TO WHICH THIS DECLARATION RELATES, IS (ARE) IN CONFORMITY WITH THE PROVISIONS
OF THE ABOVE DIRECTIVES USING THE FOLLOWING PRINCIPAL STANDARDS.
EN29001, EN292, EN60204–1, EN1012, EN50081, EN50082
ISSUED AT HINDLEY GREEN ON 01/01/2004 BY H.SEDDON, QUALITY ASSURANCE
MANAGER.
H. SEDDON
EC Pressure Equipment Directive and Related Regulations
We declare that this product has been assessed according to the Pressure Equipment Directive
(97/23/EC) and, in accordance with the terms of this Directive, has been excluded from the scope
of this Directive.
It may carry ”CE” marking in compliance with other applicable EC Directives.

CONTENTS & ABBREVIATIONS 1
M200–LV M250–LV
CONTENTS
1 CONTENTS
2 FOREWORD
3 ISO SYMBOLS
8 SAFETY
10 GENERAL INFORMATION
20 INSTALLATION / HANDLING
23 OPERATING INSTRUCTIONS
32 AIRCARE WARRANTY
33 MAINTENANCE
36 FAULT FINDING
ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll–Rand for serial number
–>#### Up to Serial No.
####–>From Serial No.
*Not illustrated
{Option
NR Not required
AR As required
SM Sitemaster/Sitepack
HA High ambient machine
WC Watercooled machine
AC Aircooled machine
ESA European serviced areas
ERS Energy recovery system
T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof motor (IP23)
ppm parts per million
cs Czech
da Danish
de German
el Greek
en English
es Spanish
et Estonian
fi Finnish
fr French
hu Hungarian
it Italian
lt Lithuanian
lv Latvian, Lettish
mt Maltese
nl Dutch
no Norwegian
pl Polish
pt Portuguese
sk Slovak
sl Slovenian
sv Swedish
zh Chinese

FOREWORD
2
M200–LV M250–LV
The contents of this manual are considered to be proprietary and
confidential to Ingersoll–Rand and should not be reproduced without
the prior written permission of Ingersoll–Rand.
Nothing contained in this document is intended to extend any
promise,warranty or representation, expressed or implied, regarding
the Ingersoll–Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which
are available upon request.
This manual contains instructions and technical data to cover all
routineoperation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manualand should be referred to an authorised Ingersoll–Rand service
department.
The design specification of this machine has been certified as
complying with E.C. directives. Any modification to any part is
absolutely prohibited and would result in the CE certification and
markingbeing rendered invalid.
All components, accessories, pipes and connectors added to the
compressedair system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll–Rand.
. clearly rated for a pressure at least equal to the machine maximum
allowableworking pressure.
. compatible with the compressor lubricant/coolant.
. accompaniedwith instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from Ingersoll–Rand
Service departments.
The use of repair parts other than those included within the
Ingersoll–Randapproved parts list may create hazardous conditions
over which Ingersoll–Rand has no control. Therefore Ingersoll–Rand
cannot be held responsible for equipment in which non–approved
repairparts are installed.
Ingersoll–Rand reserves the right to make changes and
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.
The intended uses of this machine are outlined below and examples
of unapproved usage are also given, however Ingersoll–Rand cannot
anticipate every application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
This machine has been designed and supplied for use only in the
followingspecified conditions and applications:
.Compression of normal ambient air containing no known or
detectableadditional gases, vapours. or particles
.Operationwithin the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.
No portable communication devices emitting more than 7,5 volts
per metre in the frequency range from 250 MHz to 280 MHz should be
operatedwithin 5 metres of the unit.
The use of the machine in any of the situation types listed in
table 1:–
a) Is not approved by Ingersoll–Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll–Rand.
TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirecthuman consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specifiedin the GENERAL INFORMATION SECTION of this manual.
Use of the machine where there is any actual or foreseeable risk of
hazardouslevels of flammable gases or vapours.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE
USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
VAPOURS MAY BE PRESENT.
Use of the machine fitted with non Ingersoll–Rand approved
components.
Use of the machine with safety or control components missing or
disabled.
The company accepts no responsibility for errors in translation of
this manual from the original English version.
SSR ULTRA COOLANT is a registered trademark of
Ingersoll–RandCompany USA.
INTELLISYS is a registered trademark of Ingersoll–Rand
CompanyUSA.
COPYRIGHT 2004
INGERSOLL–RAND COMPANY

ISO SYMBOLS 3
M200–LV M250–LV
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk.WARNING –Pressurised vessel. WARNING –Hot surface.
WARNING –Pressure control. WARNING –Corrosion risk. WARNING –Air/gas flow or Air discharge.
X,XBAR
WARNING –Pressurised component or
system. WARNING –Hot and harmful exhaust gas. WARNING –Maintain correct tyre pressure.
(Refer to the GENERAL INFORMATION
section of this manual).
0_C
WARNING –Flammable liquid.WARNING –Before connecting the tow bar
or commencing to tow consult the
operation and maintenance manual.
WARNING –For operating temperature
below 0_C, consult the operation and
maintenance manual.