Ingersoll-Rand Samiia Palair Plus PAL12500K Installation guide

Form MHD56298
• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at [phone] for North America and
[phone] for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
Winch Man Rider™Supplements:
Model: Publication No. Model: Publication No.
FA2, FA2.5,
FH2, FH2.5 MHD56046 LS500RLP SAM0011
LS1000RLP SAM0012
FA5 MHD56042 and
MHD56220
LS150RLP SAM0082
LS150RLP/500/
1000 SAM0115
FA10 MHD56252
FA2.5A MHD56236 LS150RLP and
LS150PLP-PH SAM0120
FA2B and
HU40A MHD56207 LS500RLP-E SAM0122
FH10MR MHD56212 LS150RLP-
DP5M-F SAM0184
Fulcrum Electric MHD56277
LS500HLP/
LS1000HLP SAM0004 LS150HLP SAM0222
*Winches-ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
*Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
IMPORTANT INFORMATION:

PARTS, OPERATION AND MAINTENANCE
MANUAL
for
“PALAIR PLUS”
PAL12500K/25000K-2C
AIR CHAIN HOIST MODELS
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance information.
Make this manual available to all persons responsible for the operation,
installation and maintenance of these products.
DO not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads
over people.
Always operate, inspect and maintain this hoist in accordance with European Standards and any
other applicable safety codes and regulations.
Refer all communications to the nearest IR/SAMIIA Material Handling Products Office or
Distributor.
Form SAM0065
Edition 2
DECEMBER 1996 INGERSOLL-RAND®
PRODUCTION EQUIPMENT

IR/SAMIIA ® I NUMERO DE NOMENCLATURE
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company I
All Rights Reserved
PAL12500 & 25000K
AIR CHAIN HOIST
L623
NUMERO DUDOCUMENT
LECHEF DU BUREAU D'ETUDES
DESCRIPTION DOCUMENT NBR FOLIOS
SUMMARY
Practical advice
Hoist
94-09-52
- assembly drawing
- Parts list
- Disassembly and Assembly instructions
Motor
93-06-35
94-09-43
94-09-45
- assembly drawing and parts list
- disassembly and Assembly instructions
Air control valve
95-08-I 3
94-09-49
- assembly drawing and parts list
- disassembly and Assembly instructions
Equipments
- 12,5 T hook assembly drawing and parts list
- disassembly and assembly instructions
- 25 T bottom block assembly drawing and parts list
- disassembly and assembly instructions
PHS2 Pendant control
- assembly drawing and parts list
- air circuit scheme
- Accessories drawing and parts list
PHS2U Pendant control
- assembly drawing and parts list
- air circuit scheme
-Accessories drawing and parts list
91-06-35
94-09-48
94-09-44
94-09-47
90-10-21
92-05-39
95-04-07
96-07-21
96-07-20
95-04-06
95-01-13
95-06-39
-Shut-off valve assembly drawing and parts list
Torque Limitor
95-03-40
- assembly drawing and parts list 95-03-42
5
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

IR/SAMIIA ®
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright© 1996
Ingersoll-Rand Company
All Rights Reserved
PRACTICAL ADVICE
PALAIR 12500 L & 25000 L
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
940952 1/5
LE CHEF DU BUREAU D’ETUDES
1 - STARTING
l Connecting to air circuit
- The Ø of the feeding circuit must not inferior to 2” G.
port 2” G on the top of
- The connection to network of the hoist to the air hose is made on inlet
the control valve.
- Before connecting the air inlet to the PALAIR, it is essential to expel the air in order to get rid of
any dirt particles that might be inside the pipe.
- When installing or restarting the hoist, we recommended supplying air gradually in order to
obtain a slow rotation of the motor and also running it in both directions for a few results.
l Lubrication
- For use in corrosive or moist atmospheres it is recommended to put a “Filter-regulator-
lubricator” near the hoist (3m maxi) for air treatment.
- When filling up the oiler, air inlet must be closed :
. recommended oil : GRADE IS0 150
. minimum viscosity : 135 Cstà 40°C
2 - MAINTENANCE
l Motor
- Fill the oil lubricator daily when PALAIR is in constant use.
l Hooks and load chain
- Inspect hooks, chain and stop buffers regularly.
- Each month, check the condition of hook anchoring points on the chain and on the hoist body.
- Lubricate the chain regularly with a thick oil for gears.
- When you put in a new chain, inspect the drive sprocket of the hoist.
these parts. f necessary, replace

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59 L623
59450 SIN LE NOBLE
TEL. [phone] PRACTICAL ADVICE NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221 PALAIR 12500 L & 25000 L 9 40952 112 J 5
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved LECHEF DU BUREAU D'ETUDES
3 - REPLACING THE CHAIN l Chaining up the hoist
- In all cases, we recommend to use only the - Take a chain link (with same size) cut like a
manufacturer’s chain for safety reasons. “C” (see scheme).
- The SAMIIA chain is choosen according to - Join the new chain to the old with the link
DIN norm 5684- Grade 80 of the correct taking care of putting the cut and the welds
dimensionsand tolerance to suit the load of the links perpendicularly, facing outside as
sprocket. compared to the hoist axle.
THE SAMIIA WARRANTY CAN NOT BE GIVEN
WITHOUT RESPECTING THE ABOVE - Run slowly the hoist on lowering direction
RECOMMENDATIONS until the new chain appears (about 2 meter).
IMPORTANT : The chain must not be twisted.
- On the other extremity of the chain fit the
buffer (4) onto the chain (this buffer sets in
action the bottom switch limit).
- Place the buffer onto the 9th links at the
minimum from the chain end.
- Secure the buffer on the chain link with the
sleeve axle (5), the washer (67) and the ring
(82).
- Secure the last chain link on the hoist with
the screw (64) and nut (66).
NB : We recommend to oil abundantly the
chain with a thick grease for gears, when
using the chain for the first time.
l Removing the chain
- Disconnect the chain end placed on the body
of the hoist (1).
- Dismount the sleeve fitted on the chain.
- Run the hoist in the lifting direction of the free
chain fall until this one be at about 25 cm from
the hoist.

BP 59
59450 SIN LE NOBLE
I-EL. (33) 27.93.08.08 PRACTICAL ADVICE
FAX [phone]
TELEX 820 221 PALAIR 12500 L & 25000 L
Copyright© 1996
Ingersoll-Rand Company
ALLRights Reserved
Equipments installation
l 12,5 T hook
Introduce thechainend (side A) in the hole of
thehook assy.
eMounting the screw (120), the washer (130)
and the nut (132)
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
l 25 T bottom block
124
- Introduce the chain end (side A) with the steel
string in one of the two cross-shaped holes of
the block (124) ; the first chain link must be in
flat position, perpendicularly to the rotation
axle of the sprocket wheel, and the following
links must have their welds turned outside as
compared to this axle.
- Secure the first chain link in the foreseen
place under the hoist with the support axle (6)
and the pin (84).

IR/SAMIIA ®
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
PRACTICAL ADVICE
PALAIR 12500 L & 25000 L
4 - SPECIAL INSTRUCTIONS
l Stopping of the hoist from 6 months to 1 year
- Coat all the chain with oil
- Put into the air inlet hole some cm3 of oil
- Run the motor during 2 to 4 seconds
- Then close the air inlet hole of the hoist
- If necessary, pack the hoist in an oiled bag
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
l Restarting
The PALAIR is ready to work.
5 - OVERHAULING
After more than one month stopping period, we advice to clean and oil PALAIR motor as follows :
- Put into the inlet hole some cm3 of mineral oil or diesel oil
- Run the motor during 10 seconds to eliminate impurities
- Put into the air inlet hole some cm3 of oil
- Run the motor during 2 to 4 seconds
A COMPLETE ANNUAL CHECK MUST BE DONE IN REPAIR SHOP
l Hooks and load chain
- Foresee a check-up according to the local applying regulaion
l Brake assembly
The brake disc does not need any adjustment. The annual maintenance is limited to :
- a general cleaning
- greasing the brake spring washers
- replace the disc brake when its thickness is less than 13,5 mm
(original thickness = 16 mm)

IR/SAMIIA ®
BP59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
PRACTICAL ADVICE
PALAIR l2500 L&25000 L
I NUMERO DE NOMENCLATURE
I L623
NUMERO DU DOCUMENT
l Gear reducer sub-assembly
The maintenance of the gear reducer is limited to :
- cleaning with mineral oil
- greasing the gears
- put grease on bearing
IMPORTANT : When assembling the satellites
support with the satellites mounted in the wheel,
line-up the reapairs 0 - 1 - 2 of satellites with the
repairs 0 - 1 - 2 to the wheel.
For gears use half fluid extreme pressure grease for ambiant temperature, from - 15” C up
to 40” C, ASTM penetration for 25” C (use grease 355/385, dropping point = 150” C)
If you use PALAIR AT A TEMPERATURE LESS THAN 6 20” C , please refer to us.
Quantity of grease for the reducer = about 500 g
DO NOT PASS BEYOND THIS QUANTITY,
l Motor sub-assembly
For the annual motor maintenance, please proceed as described in paragraph “Restarting”, or
by complete dismantling : in that case you have to proceed as follows :
- general cleaning
- oil the pieces of the reducer (oil grade IS0 150, viscosity 135 Cst at 40” C)
- put grease on bearing
IMPORTANT : Concerning the cleaning of parts of the PALAIR, use preferably :
MINERAL OIL, DIESEL OIL, ERGEOL.
THE PALAIR PARTS MUST NEVER BE CLEANED WITH TRICHLORE.
With regard to the assembly screwing of the hoist, use a peculiar resin allowing disassembling
without any damage (resin type LOCTITE-FREIN-FILET blue coloured, or equivalent).

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59 PALAN PNEUMATIQUE 12500 L & 25000 L L623
59450 SIN LE NOBLE
TEL. [phone] NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221 12500 L & 25000 LAIR CHAIN HOIST 940943
Copynght© 1996
Ingersoll-Rand Company
All Rights Reserved
REPERE Quantité CODE
ITEM DESIGNATION DESCRIPTION Quantity 12500 L 25000 L
1 Moteur pneumatique Compressed air motor 1 3616-0005
2 Distributeur pneumatique Air control valve 1 3617-0006
3 Rondelle entretoise Distance washer 4 9623-0032
4 Manchon percé Bored sleeve 1 9623-0035
5 Axe de manchon Sleeve axle 1 9623-0036
6 Axe support Support axle 1 9623-0037
7 Corps de fin de course Limit switch device housing 2 9623-0041
8 Poussoir de fin de course Limit switch pusher 2 9623-0042
9 Couvercle Cover 1 9623-0044
10 Porte satellite Satellite support 1 9623-0052
11 Axe de satellite Satellite axle 3 9623-0053
12 Bague entretoise Distance ring 3 9623-0054
13 Satellite Satellite 3 9623-0055
14 Flasque de couronne Ring gear flange 1 9623-0056
15 Couronne Ring gear 1 9623-0057
16 Couronne Ring gear 1 9623-0058
17 Corps de frein Brake casing 1 9623-0059
18 Couvercle de reducteur Gear cover 1 9623-0060
19 Disque de frein Brake disc 1 9623-0061
20 Disque de frein Brake disc I 9623-0062
21 Piston Piston 1 9623-0063
22 Couvercle Cover 1 9623-0064
23 Pignon arbré Saft spindle 1 9623-0095
24 Porte satellite Satellite support 1 9623-0097
25 Flasque carter côté moteur Flange 1 9623-0098
26 Pignon solaire Pinion 1 9623-0099
27 Satellite Satellite 3 9623-O 100
28 112carter gauche l/2 carter 1 9623-0109
29 112carter droit l/2 carter 1 9623-0110
30 Axe de satellite Satellite axle 3 9623-O 115
31 Lame ressort Spring leaf 1 9623-0116
32 Décolleur de chaine Chain guide stop 1 9623-0117
33 Carter réducteur Gear housing 1 9623-0118
34 l/2 carter guide moteur l/2 guide housing motor 1 9623-0132 9623-0134
35 l/2 carter guide reducteur l/2 guide housing gear 1 9623-0133 9623-0135
36 support support 1 9623-0039
37 Chaine Chain 1 6907-0532
38 Rondelle Washer 9 69174032
39 Ressort Spring 2 6917-0632
40 Raccord droit Straight fitting 2 6167-1932
41 Clavette Key 3 9074-0117
42 Roulement Bearing 1 5017-0007
43 Roulement Bearing 2 5080-0012
44 Roulement à rouleaux Roller bearing 2 5120-0020
45 Butée à aiguilles Needle stop 6 5605-6545
46 Douille à aiguilles Needle sleeve 1 5632-4020
47 Bague Ring 1 5637-0732
48 Roulement Bearing 3 5647-2316
49 Cage à aiguille Needle cage 6 5650-5936
50 Contre plaque Plate 6 5730-8632