Ingersoll-Rand Samiia Palair Plus PAL12500K Installation guide

Form MHD56298
• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at [phone] for North America and
[phone] for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
Winch Man Rider™Supplements:
Model: Publication No. Model: Publication No.
FA2, FA2.5,
FH2, FH2.5 MHD56046 LS500RLP SAM0011
LS1000RLP SAM0012
FA5 MHD56042 and
MHD56220
LS150RLP SAM0082
LS150RLP/500/
1000 SAM0115
FA10 MHD56252
FA2.5A MHD56236 LS150RLP and
LS150PLP-PH SAM0120
FA2B and
HU40A MHD56207 LS500RLP-E SAM0122
FH10MR MHD56212 LS150RLP-
DP5M-F SAM0184
Fulcrum Electric MHD56277
LS500HLP/
LS1000HLP SAM0004 LS150HLP SAM0222
*Winches-ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
*Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
IMPORTANT INFORMATION:

PARTS, OPERATION AND MAINTENANCE
MANUAL
for
“PALAIR PLUS”
PAL12500K/25000K-2C
AIR CHAIN HOIST MODELS
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance information.
Make this manual available to all persons responsible for the operation,
installation and maintenance of these products.
DO not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads
over people.
Always operate, inspect and maintain this hoist in accordance with European Standards and any
other applicable safety codes and regulations.
Refer all communications to the nearest IR/SAMIIA Material Handling Products Office or
Distributor.
Form SAM0065
Edition 2
DECEMBER 1996 INGERSOLL-RAND®
PRODUCTION EQUIPMENT

IR/SAMIIA ® I NUMERO DE NOMENCLATURE
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company I
All Rights Reserved
PAL12500 & 25000K
AIR CHAIN HOIST
L623
NUMERO DUDOCUMENT
LECHEF DU BUREAU D'ETUDES
DESCRIPTION DOCUMENT NBR FOLIOS
SUMMARY
Practical advice
Hoist
94-09-52
- assembly drawing
- Parts list
- Disassembly and Assembly instructions
Motor
93-06-35
94-09-43
94-09-45
- assembly drawing and parts list
- disassembly and Assembly instructions
Air control valve
95-08-I 3
94-09-49
- assembly drawing and parts list
- disassembly and Assembly instructions
Equipments
- 12,5 T hook assembly drawing and parts list
- disassembly and assembly instructions
- 25 T bottom block assembly drawing and parts list
- disassembly and assembly instructions
PHS2 Pendant control
- assembly drawing and parts list
- air circuit scheme
- Accessories drawing and parts list
PHS2U Pendant control
- assembly drawing and parts list
- air circuit scheme
-Accessories drawing and parts list
91-06-35
94-09-48
94-09-44
94-09-47
90-10-21
92-05-39
95-04-07
96-07-21
96-07-20
95-04-06
95-01-13
95-06-39
-Shut-off valve assembly drawing and parts list
Torque Limitor
95-03-40
- assembly drawing and parts list 95-03-42
5
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

IR/SAMIIA ®
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright© 1996
Ingersoll-Rand Company
All Rights Reserved
PRACTICAL ADVICE
PALAIR 12500 L & 25000 L
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
940952 1/5
LE CHEF DU BUREAU D’ETUDES
1 - STARTING
l Connecting to air circuit
- The Ø of the feeding circuit must not inferior to 2” G.
port 2” G on the top of
- The connection to network of the hoist to the air hose is made on inlet
the control valve.
- Before connecting the air inlet to the PALAIR, it is essential to expel the air in order to get rid of
any dirt particles that might be inside the pipe.
- When installing or restarting the hoist, we recommended supplying air gradually in order to
obtain a slow rotation of the motor and also running it in both directions for a few results.
l Lubrication
- For use in corrosive or moist atmospheres it is recommended to put a “Filter-regulator-
lubricator” near the hoist (3m maxi) for air treatment.
- When filling up the oiler, air inlet must be closed :
. recommended oil : GRADE IS0 150
. minimum viscosity : 135 Cstà 40°C
2 - MAINTENANCE
l Motor
- Fill the oil lubricator daily when PALAIR is in constant use.
l Hooks and load chain
- Inspect hooks, chain and stop buffers regularly.
- Each month, check the condition of hook anchoring points on the chain and on the hoist body.
- Lubricate the chain regularly with a thick oil for gears.
- When you put in a new chain, inspect the drive sprocket of the hoist.
these parts. f necessary, replace

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59 L623
59450 SIN LE NOBLE
TEL. [phone] PRACTICAL ADVICE NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221 PALAIR 12500 L & 25000 L 9 40952 112 J 5
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved LECHEF DU BUREAU D'ETUDES
3 - REPLACING THE CHAIN l Chaining up the hoist
- In all cases, we recommend to use only the - Take a chain link (with same size) cut like a
manufacturer’s chain for safety reasons. “C” (see scheme).
- The SAMIIA chain is choosen according to - Join the new chain to the old with the link
DIN norm 5684- Grade 80 of the correct taking care of putting the cut and the welds
dimensionsand tolerance to suit the load of the links perpendicularly, facing outside as
sprocket. compared to the hoist axle.
THE SAMIIA WARRANTY CAN NOT BE GIVEN
WITHOUT RESPECTING THE ABOVE - Run slowly the hoist on lowering direction
RECOMMENDATIONS until the new chain appears (about 2 meter).
IMPORTANT : The chain must not be twisted.
- On the other extremity of the chain fit the
buffer (4) onto the chain (this buffer sets in
action the bottom switch limit).
- Place the buffer onto the 9th links at the
minimum from the chain end.
- Secure the buffer on the chain link with the
sleeve axle (5), the washer (67) and the ring
(82).
- Secure the last chain link on the hoist with
the screw (64) and nut (66).
NB : We recommend to oil abundantly the
chain with a thick grease for gears, when
using the chain for the first time.
l Removing the chain
- Disconnect the chain end placed on the body
of the hoist (1).
- Dismount the sleeve fitted on the chain.
- Run the hoist in the lifting direction of the free
chain fall until this one be at about 25 cm from
the hoist.

BP 59
59450 SIN LE NOBLE
I-EL. (33) 27.93.08.08 PRACTICAL ADVICE
FAX [phone]
TELEX 820 221 PALAIR 12500 L & 25000 L
Copyright© 1996
Ingersoll-Rand Company
ALLRights Reserved
Equipments installation
l 12,5 T hook
Introduce thechainend (side A) in the hole of
thehook assy.
eMounting the screw (120), the washer (130)
and the nut (132)
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
l 25 T bottom block
124
- Introduce the chain end (side A) with the steel
string in one of the two cross-shaped holes of
the block (124) ; the first chain link must be in
flat position, perpendicularly to the rotation
axle of the sprocket wheel, and the following
links must have their welds turned outside as
compared to this axle.
- Secure the first chain link in the foreseen
place under the hoist with the support axle (6)
and the pin (84).

IR/SAMIIA ®
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
PRACTICAL ADVICE
PALAIR 12500 L & 25000 L
4 - SPECIAL INSTRUCTIONS
l Stopping of the hoist from 6 months to 1 year
- Coat all the chain with oil
- Put into the air inlet hole some cm3 of oil
- Run the motor during 2 to 4 seconds
- Then close the air inlet hole of the hoist
- If necessary, pack the hoist in an oiled bag
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
l Restarting
The PALAIR is ready to work.
5 - OVERHAULING
After more than one month stopping period, we advice to clean and oil PALAIR motor as follows :
- Put into the inlet hole some cm3 of mineral oil or diesel oil
- Run the motor during 10 seconds to eliminate impurities
- Put into the air inlet hole some cm3 of oil
- Run the motor during 2 to 4 seconds
A COMPLETE ANNUAL CHECK MUST BE DONE IN REPAIR SHOP
l Hooks and load chain
- Foresee a check-up according to the local applying regulaion
l Brake assembly
The brake disc does not need any adjustment. The annual maintenance is limited to :
- a general cleaning
- greasing the brake spring washers
- replace the disc brake when its thickness is less than 13,5 mm
(original thickness = 16 mm)

IR/SAMIIA ®
BP59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
PRACTICAL ADVICE
PALAIR l2500 L&25000 L
I NUMERO DE NOMENCLATURE
I L623
NUMERO DU DOCUMENT
l Gear reducer sub-assembly
The maintenance of the gear reducer is limited to :
- cleaning with mineral oil
- greasing the gears
- put grease on bearing
IMPORTANT : When assembling the satellites
support with the satellites mounted in the wheel,
line-up the reapairs 0 - 1 - 2 of satellites with the
repairs 0 - 1 - 2 to the wheel.
For gears use half fluid extreme pressure grease for ambiant temperature, from - 15” C up
to 40” C, ASTM penetration for 25” C (use grease 355/385, dropping point = 150” C)
If you use PALAIR AT A TEMPERATURE LESS THAN 6 20” C , please refer to us.
Quantity of grease for the reducer = about 500 g
DO NOT PASS BEYOND THIS QUANTITY,
l Motor sub-assembly
For the annual motor maintenance, please proceed as described in paragraph “Restarting”, or
by complete dismantling : in that case you have to proceed as follows :
- general cleaning
- oil the pieces of the reducer (oil grade IS0 150, viscosity 135 Cst at 40” C)
- put grease on bearing
IMPORTANT : Concerning the cleaning of parts of the PALAIR, use preferably :
MINERAL OIL, DIESEL OIL, ERGEOL.
THE PALAIR PARTS MUST NEVER BE CLEANED WITH TRICHLORE.
With regard to the assembly screwing of the hoist, use a peculiar resin allowing disassembling
without any damage (resin type LOCTITE-FREIN-FILET blue coloured, or equivalent).

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59 PALAN PNEUMATIQUE 12500 L & 25000 L L623
59450 SIN LE NOBLE
TEL. [phone] NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221 12500 L & 25000 LAIR CHAIN HOIST 940943
Copynght© 1996
Ingersoll-Rand Company
All Rights Reserved
REPERE Quantité CODE
ITEM DESIGNATION DESCRIPTION Quantity 12500 L 25000 L
1 Moteur pneumatique Compressed air motor 1 3616-0005
2 Distributeur pneumatique Air control valve 1 3617-0006
3 Rondelle entretoise Distance washer 4 9623-0032
4 Manchon percé Bored sleeve 1 9623-0035
5 Axe de manchon Sleeve axle 1 9623-0036
6 Axe support Support axle 1 9623-0037
7 Corps de fin de course Limit switch device housing 2 9623-0041
8 Poussoir de fin de course Limit switch pusher 2 9623-0042
9 Couvercle Cover 1 9623-0044
10 Porte satellite Satellite support 1 9623-0052
11 Axe de satellite Satellite axle 3 9623-0053
12 Bague entretoise Distance ring 3 9623-0054
13 Satellite Satellite 3 9623-0055
14 Flasque de couronne Ring gear flange 1 9623-0056
15 Couronne Ring gear 1 9623-0057
16 Couronne Ring gear 1 9623-0058
17 Corps de frein Brake casing 1 9623-0059
18 Couvercle de reducteur Gear cover 1 9623-0060
19 Disque de frein Brake disc 1 9623-0061
20 Disque de frein Brake disc I 9623-0062
21 Piston Piston 1 9623-0063
22 Couvercle Cover 1 9623-0064
23 Pignon arbré Saft spindle 1 9623-0095
24 Porte satellite Satellite support 1 9623-0097
25 Flasque carter côté moteur Flange 1 9623-0098
26 Pignon solaire Pinion 1 9623-0099
27 Satellite Satellite 3 9623-O 100
28 112carter gauche l/2 carter 1 9623-0109
29 112carter droit l/2 carter 1 9623-0110
30 Axe de satellite Satellite axle 3 9623-O 115
31 Lame ressort Spring leaf 1 9623-0116
32 Décolleur de chaine Chain guide stop 1 9623-0117
33 Carter réducteur Gear housing 1 9623-0118
34 l/2 carter guide moteur l/2 guide housing motor 1 9623-0132 9623-0134
35 l/2 carter guide reducteur l/2 guide housing gear 1 9623-0133 9623-0135
36 support support 1 9623-0039
37 Chaine Chain 1 6907-0532
38 Rondelle Washer 9 69174032
39 Ressort Spring 2 6917-0632
40 Raccord droit Straight fitting 2 6167-1932
41 Clavette Key 3 9074-0117
42 Roulement Bearing 1 5017-0007
43 Roulement Bearing 2 5080-0012
44 Roulement à rouleaux Roller bearing 2 5120-0020
45 Butée à aiguilles Needle stop 6 5605-6545
46 Douille à aiguilles Needle sleeve 1 5632-4020
47 Bague Ring 1 5637-0732
48 Roulement Bearing 3 5647-2316
49 Cage à aiguille Needle cage 6 5650-5936
50 Contre plaque Plate 6 5730-8632

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59 PALAN PNEUMATIQUE 12500 L & 25000 L L623
59450 SIN LE NOBLE
TEL. [phone] NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221 12500 L & 25000 LAIR CHAIN HOIST 940943 A2/3
Copynght© 1996
Ingersoll-Rand Company
All Rights Reserved
REPERE Quantite CODE
ITEM DESIGNATION DESCRIPTION Quantity 12500 L 25000 L
51 Rondelle butee Thrust washer 6 5737-8832
52 Joint Joint 1 5801-8330
53 Joint torique O’ring 4 5820-7229
54 Joint torique O’ring 1 5820-7329
55 Joint torique O’ring 6 5821-4029
56 Joint torique O’ring 1 5822-4229
57 Joint torique O’ring 1 5822-5529
58 Vis CHC Screw 10 4130-1406
59 Vis CHC Screw 8 4130-‘l506
60 Vis CHC Screw 8 4130-1606
61 Vis CHC Screw 2 4 130-7506
62 Vis CHC Screw 8 4131-1506
63 Vis CHC Screw 3 4131-8506
64 Vis CHC Screw 1 4131-5106
65 Ecrou Nut 3 4300-0411
66 Ecrou frein Lock nut 1 4370-1611
67 Rondelle Washer 2 4500-0416
68 Rondelle grower Washer 8 4520-0008
69 Rondelle grower Washer 2 4520-0010
70 Rondelle grower Washer 3 4520-0024
71 Goupille Pin 1 4600-l 316
72 Goupille Pin 2 4640-6518
73 Goupille Pin 1 4640-3818
74 Circlips Circlips 3 4770-0013
75 Circlips Circlips 3 4770-0015
76 Circlips Circlips 1 4770-0022
77 Circlips Circlips 1 4770-0030
78 Circlips Circlips 1 4770-0032
79 Circlips Circlips 1 4770-0035
80 Circlips Circlips 1 4770-3072
81 Segment d’arret Stop segment 2 4780-l 539
82 Anneau expansif Ring 2 4780-1639
83 Anneau expansif Ring 1 4780-I 739
84 Goupille “Beta” Pin I 4787-0832
85 Joint Joint 1 9617-0010
86 Plaque d’etranglement Throttling plate 1 9617-0038
87 Plaque d’adaptation Adaptation plate 1 96 17-0026
88 Pneumo-tube Air tube 4 9623-0072
89 Gicleur Jet 1 9623-0087
90 Manchon de reduction Gearing sleeve 1 9623-0111
91 Couronne Ring gear 1 94 12-0062
92 Noix d’entrainement Sprocket wheel 1 9623-0001
93 A bout 1/4”G Butt-end 1/4”G 2 6162-9732
94 About 1/8”G Butt-end 1/8”G 1 6165-2632
95 Mamelon Nioopple 2 6162-3132
96 Raccort equerre Square fitting 8 6 167-6232
97 Anneau de levage Lifting ring 1 6422-2332
98 Selecteur de circuit Circuit selector 1 6770-9232
99 Coude 2”G Pipe connection 2”G 1 6821-3628
100 Vis CHc Screw 1 4130-0106
101 Coude 1/8”G Pipe connection 1/8”G 1 6828-0132

IR/SAMIIA ®
BP 59 PALAN PNEUMATIQUE 12500 L & 25000 L
59450 SIN LE NOBLE
TEL. [phone] I
12500 L & 25000 LAIR CHAIN HOIST
Ingersoll-Rand Company
All Rights Resewed
REPERE
ITEM
102 Silencieux
103 Cose
104 Rondelle
105 vis
106 Vis
107 Te
108 Oreille de manutention
109 Crochet
DESIGNATION DESCRIPTION
Muffler
Thimble
Washer
Screw
Screw
Tee
Handing wing
Hook
Quantite
Quantity
1
1
2
12
2
2
2
I
I
I
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
‘.E CHEF DU BUREAU D’ETUDES
CODE
12500 L 25000 L
6848-3532
6932-5332
4520-0006
4100-6801
4130-0206
6131-1332
9623-0040
9623-0011 9623-0015

IR/SAMIIA ®
BP59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copynght© 1996
Ingersoll-Rand Company
AHRights Reserved
NUMERO DE NOMENCLATURE
PALAN PNEUMATIQUE 12500 L & 25000 L L623
NUMERO DU DOCUMENT
12500 L & 25000 LAIR CHAIN HOIST 940945 1/2
LE CHEF OU BUREAU O’ETUOES
I°
2°
3”
4”
5°
6”
7”
A - DISASSEMBLY INSTRUCTIONS I
l Remove the chain rep 37 - See maintenance manual : paragraphe 3
l Disconnect all the hoses
l Remove all the connection accessories Rep 40 - 86 - 89 - 90 - 93 - 94 - 95 - 96 - 97 - 98 -
101 - 104 - 106 - 107
l Remove the mufflers Rep 102
l Remove the knie Rep 99
l Put down the limit switches by removing the screw Rep 100, the spring leaf Rep 31, the
limit switches housings Rep 7, the limit switch pushers Rep 8, the springs Rep 39.
Disassembly of the control valve
l Remove the screws and washers Rep 18 and 21 - See plan 3617-0006
l Put down the control valve Rep 2
l Remove the screws and washers Rep 61 et 69
l Remove the fitting plate Rep 87 and the joint Rep 85
Disassembly of the motor
l Disassembly the motor Rep 1 - See Plan 3616-0005
l Remove the circlips Rep 76
l Put down the solar pinion Rep 26
Disassembly of the entry gear
l Remove the screws and washers Rep 62 and 68
l Put down the 2 half-casings Rep 28 and 29
l Remove the screws Rep 59
l Put down the cover Rep 9
l Remove the circlips Rep 78
l Put down the satellite supports Rep 24 to remove the circlips Rep 74 and 75, the bearing
plates Rep 50, put down the satellites Rep 13 by removing the axles Rep 30 and the
bearings Rep 48.
l Put down the ring gear Rep 31 and remove the pin Rep 71
Disassembly of the brake
l Remove the screws Rep 58
l Put down the cover Rep 22
l Put down the washers Rep 38
l Remove the screws Rep 60
l Put down the brake housing Rep 17 to remove the circlips Rep 77, the brake disc Rep 20,
the pin Rep 73, the piston Rep 21, the joints Rep 54 and 56, the joint Rep 55
l Put down the brake disc Rep 19
Disassembly of the gear
l Remove the screws Rep 58
l Put down the gear cover Rep 18 and the joints Rep 52-55-57
l Put down the ring gear Rep 16 as well as the keys Rep 41

IR/SAMIIA ®
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoli-Rand Company
All Rights Reserved
8”
PALAN PNEUMATIQUE 12500 L & 25000 L
12500 L & 25000 LAIR CHAIN HOIST
NUMERO DE NOMENCLATURE
L623
NUMERO DU DOCUMENT
940945 2/2
LE CHEF DU BUREAU D’ETUDES
l Put down the satellite support Rep 10 and then :
- extract the bearings Rep 43
- remove the axles of satellites Rep 11
- put down the stop washers Rep 51 and the needle stops Rep 45
- put down the satellites Rep 33
- extract the needle cages Rep 49 and the distance rings Rep 12
l Put down the ring gear Rep 15 as well as the expansive ring Rep 83
l Put down the flange of the ring gear Rep 14
Disassembly of the central part (chain guide assy)
l Remove the screws, nuts and washers Rep 63, 65 and 70, the pin Rep 84, the axle Rep 6
• Put down the gear cover Rep 33
l Put down the casing flange on motor side Rep 25
l Remove the circlips Rep 79 - 80
l Remove the shaft spindle Rep 23
l Put down the half-guiding casings Rep 34-35, the hook Rep 109
l Extract the sprocket wheel Rep 92 with the chain guide Rep 32, the distance washer
Rep 3 and the pins Rep 72
• Remove the joints Rep 55
l Extract the bearings Rep 44
l Extract the bearing Rep 42 of the return sprocket wheel Rep 92
l Remove the joints Rep 53
l Remove the circlips Rep 81
l Put down the ring Rep 47
l Extract the needle socket Rep 46 of the driving sprocket wheel Rep 92
B - ASSEMBLY INSTRUCTIONS
The assembly has to be carried out in the opposite direction to the one used for the
disassembling operation.
For cleaning, greasing of certain parts and the reassembling of the gearings, SEE THE
MAINTENANCE MANUAL Chapter 5 (Overhauling).
Important note :
• Screws Rep 58-59-60-105-100 will be mounted and tightened with brake net
LOCTITE 243, as well as the limit switch housings Rep 7
l The screws, nuts and washers sub-assemblies Rep 63-65-70 will be tightened at
30 m. daN torque.

BP 53
59450 SIN LE NOBLE FRANCE
TEL. [phone]
TELEX 820 221
TELEFAX (33) 27.93.08.00
Copyright 0 1996
Ingersoll-Rand Company
All Rights Reserved
NUMERIJ DE NOMENCLATURE
3.616.0005 I
MOTEUR PNEUMATIQUE
AIR GEAR MOTOR
REPERE
ITEM DESIGNATION DESCRIPTION
1 Carter motaur ) Motor casing
2 Plaque arriere Rear end cover
3 Corps moteur Motor housing
4 Couvercle Cover
5 Plaque avant Front end cover
6 Tube Pipe
7 Bride Flange
8 Support de joint Joint support
9 Rotor moteur Motor rotor
10 Rotor repulsion Repulsion rotor
11 Roulement à billes Ball bearing
12 Roulement à billes Ball bearing
13 Bague d’etancheite Sealing ring
*14 Joint torique ‘O’ring
*15 Joint torique
*16
‘O’ring
Joint torique ‘O’ring
*17 Joint torique ‘O’ring
18 Silencieux Muffler
19 Vis H Screw
20 Rondelle W Split washer
21 Vis H Screw
22 Plaque d’obturation Closing plate
23 Vis H Screw
24 Rondelle M Washer
25 Vis CHc Screw
26 Vis CHc Screw
27 Bouchon Plug
*28 Circlips Circlips
29 Ecrou Nut
30 Coupille Pin
31 Bouchon I Plug
* Piece de rechange recommandde - Recommended Spare
QUANTITE
QUANTITY CODE
1 9616.0001
1 9616.0002
1 9616.0003
1 96 16.0004
1 96 16.0005
2 9616.0006
2 9616.0007
1 9616.0008
1 9616.0009
1 9616.0010
2 50 18.0906
2 5060.0006
1 5801.3430
1 5820.8529
2 5821.0429
1 5822.4329
4 5820.0929
1 6846.6832
7 4100.8801
11 4520.0010
4 4100.0401
9616.0011
I 1 4100.7601
4500.0106
6 4130.1506
16 4130.2806
2 6512.5832
1 4770.3062
2 5700.0006
5 4600.08 16
2 6516.4532
C LOCTITE n:574 - @ = LOCTITE n:243

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59
59450 SIN LE NOBLE 3616-0005
TEL. [phone]
FAX [phone] AIR GEAR MOTOR NUMERO DU DOCUMENT
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
940949 1/1
LE CHE
A - DISASSEMBLY INSTRUCTIONS
l Remove the muffler Rep 18
l Remove the screws and washers Rep 20 - 21
l Put down the flange Rep 7 and the blind plate Rep 31
l Extract the pipe Rep 6 and the joints Rep 17
l Remove the screws and washers Rep 19 and 20
• Put down the motor casing block Rep 1 and remove the joint Rep 14
l Remove and extract the screws Rep 26 front end cover side Rep 5
l Take off the circlips Rep 28
l Take off the support joint Rep 8 and the joints Rep 13 - 16
l Remove the screws and washers Rep 23 - 24
l Extract the bearings Rep 72
l Remove the screws Rep 26 rear end cover side Rep 2 and extract these screws from the
motor housing Rep 3
l Remove the screws Rep 25 and put down the cover Rep 4 and the O’rings Rep 15
l Remove the nuts Rep 29 and extract the rotors Rep 9 - 10
l Extract the ball bearings Rep 11 and the rear end cover Rep 2
5 - ASSEMBLY INSTRUCTIONS
The assembly has to be carried out in the opposite direction to the one used for the
disassembling operation.
N.B. : . The screws Rep 23-24-26 and the nuts Rep 29 will be mounted and tightened with
brake net LOCTITE 243
l Grease the sealing ring Rep 73

IR/SMIIA
BP59
59420 SIN LE NOBLE
TEL: [phone]
FAX: [phone]
TELEX: 820 22 I
Copyright © 1996
Ingersoll-Rand Company
All Rights Reserved
DISTRIBUTEUR PNEUMATIQUE
(Cde à distance) 3617-0006
AIR CONTROL VALVE 91-06-X A 1/1
(remote control)
1 Le chef du bureau d’etudes
E: LOCTITE FREIN FILET FORT 270
Rep Designation Description Qte. CODE
Item Qt.
I Cilindre Cylinder 1 9617.0012
2 Tiroir Slide valve I 9617.0013
3 Entretoise Distance piece 1 9617.0014
4 Joint papier Paper joint 1 9617.0020
5 Corps Casing 1 9617.0032
6 Couvercle Cover 1 9617.0033
7 CouvercIe Cover 1 9617.0034
8 Butee stop 1 9617.0035
9 Butee Stop 1 9617.0036
10 Plaque d’obturation Cloising plate 2 9617.0037
11 Vis de retenue epaulee i Shouldered locking screw 1 6528.0532
12 Ressort Spring I 6918.0432
13 Joint torique O-ring 2 5821.1129
14 Joint torique O’ring 6 5822-7929
15 Vis Fhc Screw 4 4110.4003
16 VisCHc Screw 2 4130.0206
17 VisCHc Screw 8 4130.1506
18 VisCHc Screw 4 4132.0106
19 RondelIe grower Washer 3 4520.0006, 20 RondoIIe grower Washer 8 4520.0008
21 Rondelle grower Washer 4 4520.0010

IR/SAMIIA ®
BP 59
59450 SIN LE NOBLE
TEL. [phone]
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
NUMERO DE NOMENCLATURE
I 3617-0006
AIR CONTROL VALVE NUMERO DU DOCUMENT
A- DISASSEMBLY INSTRUCTIONS
l Remove the screw and washer rep 18 - 21
l Remove the screw and washer rep 17 - 20
l Put down the covers Rep 6 - 7 and remove the joint Rep 13
l Remove the screw Rep 11
l Put down the stop Rep 8, the spring Rep 12, the stop Rep 9, the distance piece Rep 3
l Remove the slide valve Rep 2
l Remove the cylinder Rep 1 and the joints Rep 14
l Remove the screws Rep 15 - 16 and the washers Rep 19
l Put down the closing plate Rep 10
B - ASSEMBLY INSTRUCTIONS .
The assembly has to be carried out in the opposite direction to the one used for the
disassembling operation.
N.B. : l The screws Rep 11 will be mounted and tightened with brake net LOCTITE 270

IR/SAMIIA ® NUMERO DE NOMENCLATURE
BP 59 S/E CROCHET 12,5T 3623-0010
59450 SIN LE NOBLE
TEL. [phone] NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221 12,5 T HOOK ASSEMBLY 940944 1/1
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved LE CHEF DU BUREAU D’ETUDES
9 12
REPERE Quantite CODE
ITEM DESIGNATION DESCRIPTION Quantity
1 Crochet 12,5 T 12,5 T hook 1 9623-8011
2 l/2 support crochet l/2 hook support 1 9623-8012
3 l/2 support crochet l/2 hook support 1 9623-8013
4 Bague epaulee Shouldered ring 1 9623-7014
5 Vis CHc Screw 1 9623-0112
6 Graisseur Greaser I 671 O-0827
7 Butee stop I 5470-0013
8 Vis CHc Screw 2 4131-9306
9 Ecrou Nut 1 4300-0411
IO Ecrou Nut 2 4300-1011
11 Rondelle Washer 2 4520-0016
12 Rondelle Washer 1 4520-0024

IBP 59
59450 SIN LE NOBLE
TEL. [phone] I I
S/E CROCHET 12,5 T NUMERO DE NOMENCLATURE
3623-00-l 0
NUMERO DU DOCUMENT
FAX [phone]
TELEX 820 221
Copyright@ 1996
Ingersoll-Rand Company
All Rights Reserved
12,5 T HOOK ASSEMBLY 940947 1/1
LE CHEF OU BUREAU D’ETUOES
A - DISASSEMBLY INSTRUCTIONS
l Remove the screw, nut and washer rep 5 - 9 - 12
l Remove the screw, nut and washer rep 8 -10 -11
l Separate the hook support rep 2 - 3
l Put down the shouldered ring in 2 parts rep 4, the hook rep 1 and the thrust roller bearing
rep 7
l Extract the greaser rep 6 from the hook support rep 3
. B - ASSEMBLY INSTRUCTIONS
The assembly has to be carried out in the opposite direction to the one used for the
disassembling operation.
N.B. : . Put on grease on bearings