Ingersoll-Rand Schlage L Series User manual

SC_5271_LSeries_Cover_rev9.10.indd 1 9/20/10 12:05 PM

L-Series Service Manual
i
Contents
Introduction ................................................................................................................................................................................1
Standard Features*.....................................................................................................................................................................1
Lock Assembly Drawing Index .................................................................................................................................................3
Trim Assemblies ................................................................................................................................................................ 15-34
Single Dummy Trim: L0170 .......................................................................................................................................................15
Double Dummy Trim: L0172......................................................................................................................................................16
L400-Series Deadbolt Trim: L460, L462, L463, L464, L480, L496 ...........................................................................................17
Passage Latch Trim: L9010.......................................................................................................................................................18
Emergency Button x Turn Trim: L9040, LV9040, L9440, LV9440 ..............................................................................................19
Privacy x Turns Both Sides Trim: L9040 x XL11-446, LV9040 x XL11-446...............................................................................20
Coin Turn Outside x Turn Trim: L9044, LV9044, L9444, LV9444 ...............................................................................................21
Cylinder x Turn Trim: L9050, LV9050, L9056, LV9056, L9453, LV9453, L9456, LV9456, L9473 ..............................................22
Double Cylinder Trim: L9060, LV9060, L9071, LV9071, L9077, LV9077, L9082, LV9082, L9457, LV9457,
L9462 x XL11-886, L9466 ........................................................................................................................................................23
Cylinder Outside Trim: L9070, LV9070, L9076, LV9076, L9080, LV9080, L9080EL/EU,
LV9080EL/EU, L9080EL/EU-RX, L9464 x XL11-886, L9465....................................................................................................24
Electrically Locked/Unlocked Both Sides Trim: L9082EL/EU ....................................................................................................25
Active Double Dummy Trim: L9110 x XL11-741........................................................................................................................26
Single Dummy with Case Trim: L9175, L9177 (Discontinued) ..................................................................................................27
Double Dummy with Case Trim: L9176, L9178 (Discontinued).................................................................................................28
L9000-Series Deadbolt Trim: L9460, L9462, L9463, L9464 .....................................................................................................29
Deadbolt with Fixed Double Dummy Trim: L9460 x XL11-635..................................................................................................30
Fixed Outside x Turn Trim: L9460 x XL11-886, L9480, LV9480, L9485, LV9485 ......................................................................31
Institution Deadbolt Trim: L9482 x XL11-543, LV9482 x XL11-543...........................................................................................32
Prison Lock Trim: L9485 x XL11-557 ........................................................................................................................................33
Hotel with Indicator Trim: L9486, LV9486, L9486 x L583-375, LV9486 x L583-375, L9496, LV9496........................................34
Trim Assemblies Chart ...................................................................................................................................................... 36-47
Lock Case Assemblies ...................................................................................................................................................... 48-85
L460, L462, L463, L464, L480, L496........................................................................................................................................48
L9010........................................................................................................................................................................................49
L9040, L9040 x XL11-446, L9044 ............................................................................................................................................50
LV9040, LV9040 x XL11-446, LV9044 ......................................................................................................................................51
L9050, L9060, L9070, L9071....................................................................................................................................................52
LV9050, LV9060, LV9070, LV9071............................................................................................................................................53
L9056........................................................................................................................................................................................54
LV9056......................................................................................................................................................................................55
L9076, L9077............................................................................................................................................................................56
LV9076, LV9077........................................................................................................................................................................57
L9080........................................................................................................................................................................................58
LV9080......................................................................................................................................................................................59
L9080EL, L9080EL-RX.............................................................................................................................................................60
LV9080EL .................................................................................................................................................................................61
L9080EU, L9080EU-RX............................................................................................................................................................62
LV9080EU.................................................................................................................................................................................63
L9082........................................................................................................................................................................................64
LV9082......................................................................................................................................................................................65
L9082EL ...................................................................................................................................................................................66

L-Series Service Manual
ii
L9082EU...................................................................................................................................................................................67
L9110 x XL11-741 ....................................................................................................................................................................68
L9175........................................................................................................................................................................................69
L9176........................................................................................................................................................................................70
L9440, L9444............................................................................................................................................................................71
LV9440, LV9444........................................................................................................................................................................72
L9453........................................................................................................................................................................................73
LV9453......................................................................................................................................................................................74
L9456, L9457, L9496................................................................................................................................................................75
LV9456, LV9457, LV9496 .........................................................................................................................................................76
L9460, L9462, L9463, L9464....................................................................................................................................................77
L9460 x XL11-635 ....................................................................................................................................................................78
L9460 x XL11-886, L9462 x XL11-886, L9464 x XL11-886......................................................................................................79
L9465, L9466, L9473................................................................................................................................................................80
L9480, L9485, L9486, L9486 x L583-375.................................................................................................................................81
LV9480, LV9485, LV9486, LV9486 x L583-375.........................................................................................................................82
L9482 x XL11-543 ....................................................................................................................................................................83
LV9482 x XL11-543 ..................................................................................................................................................................84
L9485 x XL11-557 ....................................................................................................................................................................85
Lock Case Assembly Compatibility .......................................................................................................................................86
Assembly of Lock Case Parts........................................................................................................................................... 87-88
Trim Options.............................................................................................................................................................................89
Cast or Forged Lever Designs ..................................................................................................................................................89
Rose Trim A or B ......................................................................................................................................................................91
L Escutcheon Trim ...................................................................................................................................................................92
N Escutcheon Trim...................................................................................................................................................................94
Decorative Trim ........................................................................................................................................................................95
danmark Stainless Steel Levers .............................................................................................................................................96
Trim Options.............................................................................................................................................................................97
Coin Turn...................................................................................................................................................................................97
Coin Turn and Plug ...................................................................................................................................................................97
"Do Not Disturb" Indicator.........................................................................................................................................................97
"Occupied" Indicator .................................................................................................................................................................97
Thumbturn ................................................................................................................................................................................97
ADA Cylinder Turn ....................................................................................................................................................................97
Cylinder Turn.............................................................................................................................................................................97
"EZ" Thumbturn (ADA) for Rose Trim........................................................................................................................................97
"EZ" Thumbturn (ADA) x Knob/Lever with L or N Escutcheon..................................................................................................97
"EZ" Thumbturn (ADA) x Blank with L Escutcheon...................................................................................................................97
Emergency Turn........................................................................................................................................................................98
Emergency Button ....................................................................................................................................................................98
Modified Inside and Outside 03 Lever for Folger Adam Co.®Lever Trak™ .............................................................................98
Tactile Warning (Knurling).........................................................................................................................................................98
Trim Assembly Parts................................................................................................................................................................99
Escutcheon Thru-Bolt/Screws...................................................................................................................................................99
Standard Screw Packs..............................................................................................................................................................99
Tamper Resistant Torx Screw Packs.........................................................................................................................................99
Drivers to Operate Occupancy Indicator...................................................................................................................................99

L-Series Service Manual
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Mounting Posts .......................................................................................................................................................................100
Spindles and Springs..............................................................................................................................................................100
Mounting Plate for Trim One Side Only...................................................................................................................................100
Armor Fronts ..........................................................................................................................................................................101
Strikes.....................................................................................................................................................................................102
Cylinder Specifications .........................................................................................................................................................103
Full Face Cylinders ................................................................................................................................................................104
Concealed Cylinders .............................................................................................................................................................106
Full Size Interchangeable Cores...........................................................................................................................................108
Small Format Interchangeable Core ....................................................................................................................................111
Blocking and Compression Rings .......................................................................................................................................113
Dimensions for Blocking Rings ...............................................................................................................................................113
Full Size Core Blocking Ring Requirements, L-Series and LV-Series ....................................................................................113
SFIC Blocking Ring Requirements, L-Series and LV-Series...................................................................................................113
Special Options......................................................................................................................................................................114
Solid Latchbolt ........................................................................................................................................................................114
Armor Front with Deadbolt Hole .............................................................................................................................................114
L9000 Lead Lining XL11-515..................................................................................................................................................114
L400 Lead Lining XL12-216....................................................................................................................................................114
Anti-Ligature Knob Trim ..........................................................................................................................................................114
Anti-Ligature Thumbturn .........................................................................................................................................................114
Anti-Ligature Conversion Kits .................................................................................................................................................114
Special Cylinder Applications .................................................................................................................................................114
Installation Tools and Kits.....................................................................................................................................................115
40-054 Maintenance Kit Contents ..........................................................................................................................................115
Electrically Locking ...............................................................................................................................................................116
L9080 EL Electrically Locked (Fail Safe): ...............................................................................................................................116
L9080 EU Electrically Unlocked (Fail Secure): .......................................................................................................................116
Request to Exit (RX) Feature*:................................................................................................................................................116
L9082 EL or EU Electrically Locked or Unlocked Both Sides: ................................................................................................116
Replacement Kit:.....................................................................................................................................................................116
Electrical Requirements:.........................................................................................................................................................116
Typical Installation:..................................................................................................................................................................116
Lubrication Specifications ....................................................................................................................................................117
Door Handing .........................................................................................................................................................................118
Changing the Lock Hand ........................................................................................................................................................118
Changing Cylinder Turn Hand.................................................................................................................................................118
L9000-Series Installation Sheet–Page 1 ...................................................................................................................... 119-134
L400-Series Installation Sheet–Page 1 ........................................................................................................................ 135-136
Ordering Procedures .............................................................................................................................................................137
Finishes ..................................................................................................................................................................................138
Finish Codes and Descriptions ...............................................................................................................................................138
Limited Warranty ....................................................................................................................................................................139

L-Series Service Manual
iv

L-Series Service Manual
1
Introduction
This manual contains a complete listing of parts and assemblies for L-Series mortise locks manufactured by Schlage
Lock Company. This edition lists components of L-Series locks manufactured after June, 2001. All lock case covers
are labeled with dates to identify year of manufacture. Example: 12507 = the 125th day of 2007.
Exploded views of each lock function and trim assembly are provided with accompanying charts to identify parts for
replacement purposes. Exploded views of trim are shown with parts for standard size doors. In addition, this manual
provides lock trim ordering procedures, cylinder length charts by door range, and all auxiliary components of the
L-9000/LV-9000 and L400-Series mortise locks.
Standard Features*
Certifications L/LV9000: ANSI A156.13, 1994, Series 1000, Grade 1 Operational, Grade 1 Security, UL Listed for
3 hour fire door (except L9076 and L9077). With Interchangeable Core Cylinders: Grade 2 Security
L400: ANSI A156.5, 2001, Grade 1, UL Listed for 3 hour fire door.
Case Size 4⁷⁄₁₆" x 6¹⁄₁₆" x 1"; L400: 4⁷⁄₁₆" x 3⁵⁄₈" x 1"
Armor Front L/LV9000: 1¹⁄₄" x 8"; L400: 1¹⁄₄" x 5¹⁹⁄₃₂"
Deadbolt 1" Throw stainless steel
Latchbolt ¹⁄₂" Throw stainless steel with anti-friction tongue
Strike L/LV9000: 1¹⁄₄" x 4⁷⁄₈", Square corner, 1³⁄₁₆" lip, box; L400: 1¹⁄₈" x 3⁵⁄₈", Square corner, box
Backset 2³⁄₄"
Cylinder 6-Pin solid brass, keyed 6-pin, C123 keyway, keyed different (KD)*
Door Range 1³⁄₄" and up
Keys Two nickel silver cut keys per lock, 6-pin, C123 section*
* Items specified in C keyway will be furnished with cylinders keyed 5-pin and with 5-pin keys unless otherwise specified.
NOTE: Locks are furnished with standard features unless otherwise specified.
Strike
1¹⁄₄" (32)
or
1¹⁄₁₆"
(27)
1¹⁄₄"
(32)
1³⁄₁₆"
(30)
⁵⁄₈"
(16)
³⁄₈"
(10)
³⁄₈"
(10)
⁵⁄₈"
(16)
³⁄₈"
(10)
⁵⁄₃₂"
(4)
3"
(76) 2⁹⁄₆₄"
(54)
1²³⁄₃₂"
(44)
Cylinder
cut-out
Height
Line
2²³⁄₃₂"
(69)
¹⁵⁄₁₆"
(24)
1¹⁄₈"
(29)
⁷⁄₃₂"
(6)
1" (25)
Bevel ¹⁄₈" in 2" (3 in 51)
2³⁄₄" (70)
Backset
4⁷⁄₁₆" (113)
⁵⁄₈"
(16)
³⁄₄"
(19)
³⁄₄"
(19)
⁵⁄₈"
(16) Lock
Front
C
L
¹⁷⁄₃₂"
(14)
Mounting
Holes
Knob or Lever
Cut-out
Turn Piece
and
Occupancy
Indicator
3⁵⁵⁄₆₄"
(98)
3"
(76)
4"
(102)
4⁷⁄₈"
(124)
⁷⁄₈"
(22)
⁷⁄₈"
(22)
C
L
³⁄₈"
(10)
C
L
4"
(102)
C
L
C
L
3³⁄₈"
(86)
(Standard)
(Optional)

L-Series Service Manual
2
Introduction
Dot Charts
• = (1) Part
2 = (2) Parts
Example:
P/N Description
L9110/XL11-741
L9175 L9176
L9177 (disc) L9178 (disc) L9410 (disc)
L9440
LV9440
L9444*
LV9444*
L9453
LV9453
L9456
LV9456
L9457
LV9457
L9460
L9460/XL11-635 L9460/XL11-886
L9462
L9462/XL11-886
L9463 L9464
L9464/XL11-886
L9465 L9466 L9473 L9480
LV9480
L9482/XL11-543
LV9482/XL11-543
L9485
LV9485
L9485/XL11-557**
LV9485/XL11-557
L9486***z
LV9486***z
L9496
LV9496
30-001 Classic Mortise
Cylinder
• ••••22•••22••••2•••22•• ••
All parts shown in dot charts are standard. Additional options may be available. See current Schlage Price Book for
available options, pricing and ordering procedures.
Lock Assembly Drawing Index
The Lock Assembly Drawing Index provides representations and descriptions of available functions. Page numbers for
full trim and chassis drawings are referenced.
Outside Inside
Emergency Turn
Latchbolt
Coin Turn
Deadbolt
Thumbturn
Cylinder Auxiliary
Latch
Electrified
Cylinder
Cylinder Turn
Occupancy
Indicator
Two-piece Spindle
Solid Spindle
One-piece Outside Spindle
DO NOT DISTURB
RX

L-Series Service Manual
3
Lock Assembly Drawing Index
FUNCTIONS
ANSI/BHMA A156.13, 1994, Series 1000, Grade 1
Trim
Assembly
Page Number
Lock
Assembly
Page Number
Lock Case
Page Number
Non-Keyed Locks
SCHLAGE ANSI
L0170
Single Dummy Trim
Knob/lever on one side is fixed by mounting bar.
15 – –
L0172
Double Dummy Trim
Knob/lever on both sides is fixed by mounting bar.
16 ––
L9010 F01
Passage Latcha
Latchbolt is always retracted by knob/lever from either side.
18 49 L283-131
L9040 F22
Bath/Bedroom Privacy Lock
Latchbolt is retracted by knob/lever from either side unless out-
side is locked by inside thumbturn. Turning inside knob/lever or
closing door unlocks outside knob/lever. To unlock from outside,
remove emergency button, insert emergency turn in access
hole and rotate.
19 50 L283-132
LV9040
Bath/Bedroom Privacy Lock with Vandlgard®
Latchbolt is retracted by knob/lever from either side unless
outside is locked by inside thumbturn. Turning inside knob/
lever or closing door unlocks outside knob/lever. To unlock from
outside, remove emergency button, insert emergency turn in
access hole and rotate. Vandlgard function allows exterior lever
to rotate freely down while remaining securely locked.
19 51 L283-171
L9040 x XL11-446
Privacy with Turns Both Sides
Latchbolt is retracted by knob/lever from either side unless
outside is locked by inside or outside thumbturn. Turning inside
knob/lever or closing door unlocks outside knob/lever.
Specify per XL11-446.
20 50 L283-132
LV9040 x XL11-446
Privacy with Turns Both Sides with Vandlgard®
Latchbolt is retracted by knob/lever from either side unless
outside is locked by inside or outside thumbturn. Turning inside
knob/lever or closing door unlocks outside knob/lever.
Vandlgard function allows exterior lever to rotate freely down
while remaining securely locked. Specify per XL11-446.
19 51 L283-171
L9044
Privacy with Coin Turn Outside
Latchbolt is retracted by knob/lever from either side unless
outside is locked by inside thumbturn or outside coin turn.
Operating inside knob/lever, closing door, rotating inside
thumbturn or outside coin turn unlocks outside knob/lever.
Available in rose trim only. Specify per L283-056 for Torx
screws. (Previously XL11-868).
21 50 L283-132
Not sold separately as a part.
aAvailable with Request to Exit feature.

L-Series Service Manual
4
FUNCTIONS
ANSI/BHMA A156.13, 1994, Series 1000, Grade 1
Trim
Assembly
Page Number
Lock
Assembly
Page Number
Lock Case
Page Number
Non-Keyed Locks
SCHLAGE ANSI
LV9044
Privacy with Coin Turn Outside with Vandlgard®
Latchbolt is retracted by knob/lever from either side unless outside
is locked by inside thumbturn. Operating inside knob/ lever,
closing door, rotating inside thumbturn or outside coin turn unlocks
outside knob/lever. Available with rose trim only. Vandlgard function
allows exterior lever to rotate freely down while remaining securely
locked. Specify per L283-056 for Torx screws.
21 51 L283-171
L9110 x XL11741
Double Dummy with Active Trim
Knob/lever is always active on both sides. Includes lock case
and armor front. Specify XL11-741 for use on active door, or
specify XL11-743 for use on inactive door (furnished with armor
front with cutout to receive deadbolt).
26 – –
L9175
Single Dummy with Lock Case
Inoperable knob/lever on one side. Includes lock case and
armor front.
27 69 L283-144
L9176
Double Dummy with Lock Case
Inoperable knob/lever on both sides. Includes lock case and
armor front.
28 70 L283-145
L9440
Privacy with Deadbolt
Latchbolt is retracted by knob/lever from either side. Deadbolt
is thrown or retracted by inside thumbturn. Throwing deadbolt
locks outside knob/lever. Rotating inside knob/lever simultane-
ously retracts deadbolt and latchbolt and unlocks outside knob/
lever. To unlock from outside, remove emergency button, insert
thumbturn in access hole and rotate. (Previously XL11-761).
19 71 L283-062
LV9440
Privacy with Deadbolt with Vandlgard®
Latchbolt retracted by knob/lever from either side.Deadbolt is
thrown or retracted by inside thumbturn. Throwing deadbolt
locks outside knob/lever. Rotating inside knob/lever simultane-
ously retracts deadbolt and latchbolt and unlocks outside knob/
lever. To unlock from outside, remove emergency button, insert
thumbturn in access hole and rotate. Vandlgard function allows
exterior lever to rotate freely down while remaining securely
locked.
19 72 L283-181
L9444
Privacy with Deadbolt and Coin Turn
Latchbolt is retracted by knob/lever from either side. Deadbolt
is thrown or retracted by inside thumbturn or outside coin turn.
Throwing deadbolt locks outside knob/lever. Rotating inside
knob/lever simultaneously retracts deadbolt and latchbolt and
unlocks outside knob/lever. Rotating outside coin turn retracts
deadbolt and unlocks outside knob/lever. Available with rose
trim only. Specify per L283-056 for Torx screws.
(Previously XL11-868).
21 71 L283-062
Not sold separately as a part.