Product Safety Information
Failure to observe the following warnings, and to avoid these potentially hazardous situations, could result in death or serious
injury.
Read and understand this and all other supplied manuals before installing, operating, repairing, maintaining, changing accessories
on, or working near this product.
Always wear eye protection when operating or performing maintenance on this tool. The grade of protection required should be
assessed for each use and may include impact-resistant glasses with side shields, goggles, or a full face shield over those glasses.
Always turn o the air supply, bleed the air pressure and disconnect the air supply hose when not in use, before installing, removing
or adjusting any accessory on this tool, or before performing any maintenance on this tool or any accessory.
Note: When reading the instructions, refer to exploded diagrams in parts Information Manuals when applicable (see under Related Documentation
for form numbers).
Lubrication
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Each time the Model 9001 and 11001 Air Percussive Rivet Buster
is disassembled for maintenance, repair or replacement of parts,
lubricate the tool as follows:
Place approximately 3 cc of Ingersoll Rand No. 10 Oil into the air inlet
and operate the Tool briey to coat the internal parts with the oil.
Disassembly
General Instructions
Do not disassemble the tool any further than necessary to replace
or repair damaged parts.
Whenever grasping a tool or part in a vise, always use leather-
covered or copper-covered vise jaws to protect the surface of
the part and help prevent distortion. This is particularly true of
threaded members and housings.
Do not remove any part which is a press t in or on a subassembly
unless the removal of that part is necessary for repairs or
replacement.
Do not disassemble the tool unless you have a complete set of
new gaskets and O-rings for replacement.
Disassembly of the Throttle Assembly
Clamp the Barrel (20) in leather-covered or copper-covered vise
jaws with the handle end up.
Using a pin punch, carefully drive the Throttle Lever Pin (3) from
the Handle Assembly (1). Remove the Throttle Lever (2).
Unscrew the Throttle Valve Cap (10). Remove the Throttle Valve
Spring (9).
Pull the Throttle Valve Assembly (4) from the Handle.
Unscrew the Throttle Face Cap Nut (7). Remove the Throttle Valve
Face Cap (6), Lock Washer (8) and Throttle Valve Face (5).
Disassembly of the Locking Mechanism
Remove the Exhaust Deector (19) from the Barrel (20).
Slide the Locking Spring Cover (16) toward the accessory end of
the Barrel.
Slide the Locking Ring (17) toward the accessory end of the Barrel.
Remove the Locking Ring Pin (18).
Slide the Locking Spring (15) toward the accessory end of the
Barrel.
The Locking Cover (16), Locking Ring (17), and the Locking
Spring (15) can be removed from the Barrel after the accessory
retaining mechanisms are removed.
Disassembly of the Valve Box Assembly
Clamp the Barrel (20) in leather-covered or copper-covered vise
jaws with the Handle Assembly (1) up. Unscrew the Handle with a
wrench at least 30”(760 mm) long.
Remove the Valve Box Assembly.
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2.
3.
4.
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2.
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2.
Do not attempt to pry apart the two sections of the Valve
Box (12). Grasp the front section in one hand and with the
other hand insert a rod that will pass through the Valve (14)
and contact the rear section. Lightly strike the rod until the two
sections are separated. Keep the front and rear sections of a
Valve Box as a unit; they are factory matched and must not be
mismatched.
3. Remove the Dowel Pin (13) from the Valve Box.
4. Remove the Barrel from the vise. Turn the Barrel over and the
Piston (21) will slide out.
Disassembly of the Accessory End
For Threaded Retainer No. 9001-200
Clamp the Barrel (20) in leather-covered or copper-covered vise
jaws with the Accessory end up.
Remove the Lock Pin (29) and Lock Key (27), if installed.
Using a large heavy-duty screwdriver, pry the Lock Spring (28) o
the Barrel.
Unscrew and remove the Retainer Nut (22). Remove the Rubber
Bumper (25) from the inside of the Retainer Nut.
Slide the Lower Sleeve (24) o the Accessory and remove the
Accessory from the Barrel.
With the Retainer Nut and locking mechanism removed, the
handle Locking Cover (16), Locking Ring (17), and the Locking
Spring (15) can be removed from the Barrel.
For Plain-Type Retainer No. 11001-18
To remove the accessory, clamp the Barrel (20) in leather-covered
or copper-covered vise jaws with the accessory end up.
Remove the Lock Spring (31).
Slide the Retainer (30) o the Barrel and remove the Rubber
Bumper (25) from the inside of the Retainer.
Slide the Lower Sleeve (24) o the accessory and remove the
accessory from the Barrel.
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2.
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6.
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Assembly
General Instructions
Whenever grasping a tool or part in a vise, always use leather-
covered or copper-covered vise jaws. Take extra care with
threaded parts and housings.
Always clean every part and wipe every part with a thin lm of oil
1.
2.
before installation.
Apply a lm of O-ring lubricant to all O-rings before nal
assembly.
3.
