Ingeteam Ingecon Sun Lite Series User manual

Ingeteam Energy S.A. 03/2011
INGECON SUN LITE
Ingecon Sun LiteInstallation Manual
Rev._B
AAY2000IKI01

The copying, circulation or use of this document or its content requires written permission. Any breach
thereof will be reported for damages. All rights reserved, including those resulting from patent rights or
design registration.
The conformity of the document content with the hardware described has been checked. However, dis-
crepancies may exist. No liability will be accepted for lack of total agreement. The information contained
in this document is regularly revised and it is possible that there may be changes in subsequent editions.
This document is subject to change.
Installation Manual
INGECON® SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 2
La copia, circulación o uso de este documento o de su contenido requiere un permiso por escrito. Su in-
cumplimiento será denunciado por daños y perjuicios. Todos los derechos están reservados, incluyendo
aquellos que resulten de derechos de patentes o registro del diseño.
La correspondencia del contenido del documento con el hardware ha sido comprobada. Sin embargo,
pueden existir discrepancias. No se asume ninguna responsabilidad por la concordancia total. La infor-
mación que contiene este documento es revisada regularmente y es posible que se produzcan cambios
en siguientes ediciones.
El presente documento es susceptible de ser cambiado.
The copy, distribution or use of this document or of its content requires written authorisation. Any
breach thereof will be reported for damages. All rights reserved including those of patent rights or
design registration.
The conformity of the document content with the hardware described has been checked. However,
discrepancies may exist. Liability will not be assumed for total concordance. The information contained
in this document is regularly revised and it is possible that there may be changes in subsequent
editions.Other functions may be available which are not covered by this document.
This document may be changed.
Manual de instalación
INGECON® SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 2

RELATED DOCUMENTATION
CATALOGUES
MANUALS
Ingecon®Sun LITE User Manual
AAY2000IKE01
Ingecon®Sun LITE User Manual
AAY2000IKI01
Communication Accessories Installation Manual
AAX2002IKI01
Ingecon®Sun Sales Catalogue
PC00ISA01_A
Installation Manual
INGECON®SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 3
DOCUMENTACIÓN RELACIONADA
CATÁLOGOS
MANUALES
Manual de Usuario Ingecon®Sun LITE
AAY2000IKE01
Manual de Instalación Ingecon®Sun LITE
AAY2000IKH01
Manual de Instalación de los Accesorios de Comunicación
AAX2002IKH01
Ingecon®Sun Catálogo Comercial
PC00ISA01_A
Manual de instalación
INGECON®SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 3

IMPORTANT SAFETY CONDITIONS
KEEP THESE INSTRUCTIONS IN A SAFE PLACE
This manual contains important instructions for the installation, handling and use of the
following models:
INGECONSUN 2.5 TL INGECONSUN 2.5
INGECONSUN 3 TL INGECONSUN 3.3
INGECONSUN 3.3 TL INGECONSUN 5
INGECONSUN 3.68 TL
INGECONSUN 3.8 TL
INGECONSUN 4.6 TL
INGECONSUN 5 TL
INGECONSUN 6 TL
and any models derived from these
CAUTION
The operations described in the manual may be performed only by qualied personnel.
All applicable safety-related for electrical work must be complied with. Danger of
electric shock.
The entire manual must be read and understood in full prior to manipulating,
installing or operating the unit.
CAUTION
The status of qualied personnel referred to in this manual will be, as a minimum,
that which meets all the standards, regulations and laws regarding safety applicable
to the tasks of installing and operating this unit.
The responsibility for designating qualied personnel will always fall to the company
to which the personnel belong. It is necessary to decide which workers are suitable
or not for carrying out specic work to preserve their safety at the same time as
complying with occupational safety legislation.
These companies are responsible for providing appropriate training in electrical
equipment to their personnel and for familiarising them with the contents of this
manual.
CAUTION
Opening the doors to the different cubicles does not imply lack of voltage inside.
Only qualied personnel may open them, following the instructions in this manual.
CAUTION
There is a risk of electric shock even after disconnecting the network and PV array.
Installation Manual
INGECON® SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 4
La copia, circulación o uso de este documento o de su contenido requiere un permiso por escrito. Su in-
cumplimiento será denunciado por daños y perjuicios. Todos los derechos están reservados, incluyendo
aquellos que resulten de derechos de patentes o registro del diseño.
La correspondencia del contenido del documento con el hardware ha sido comprobada. Sin embargo,
pueden existir discrepancias. No se asume ninguna responsabilidad por la concordancia total. La infor-
mación que contiene este documento es revisada regularmente y es posible que se produzcan cambios
en siguientes ediciones.
El presente documento es susceptible de ser cambiado.
The copy, distribution or use of this document or of its content requires written authorisation. Any
breach thereof will be reported for damages. All rights reserved including those of patent rights or
design registration.
The conformity of the document content with the hardware described has been checked. However,
discrepancies may exist. Liability will not be assumed for total concordance. The information contained
in this document is regularly revised and it is possible that there may be changes in subsequent
editions.Other functions may be available which are not covered by this document.
This document may be changed.
Manual de instalación
INGECON® SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 2

CAUTION
In Inspection, Control and Handling tasks, the requirements laid down in Section 4 Safety
Instructions must be followed carefully.
CAUTION
Carry out all control and handling without voltage.
As a minimum security measure in this operation, the so-called ve golden rules should
always be followed:
1) Disconnect
2) Prevent any possible feedback
3) Check there is no voltage
4) Ground and short circuit
5) Protect from live elements, if any, and put up safety signs around the work zone.
Until these ve steps are completed, the work area cannot be considered voltage-free and
any work performed will be considered to be work on live equipment.
Following is a list of the basic obligatory safety standards for each country:
- RD 614/2001 in Spain.
- CEI 11-27 in Italy.
- DIN VDE 0105-100 and DIN VDE 1000-10 in Germany.
- UTE C15-400 in France
CAUTION
Compliance with the safety instructions set out in this manual or in the suggested
legislation does not imply exemption from other specic standards for the
installation, place, country or other circumstances that affect the inverter.
CAUTION
Required to check there is no voltage: Use Category III - 1000-Volt measuring
instruments.
Ingeteam Energy, S.A. is not liable for any damages caused by improper use of their
equipment.
Installation Manual
INGECON®SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 5
DOCUMENTACIÓN RELACIONADA
CATÁLOGOS
MANUALES
Manual de Usuario Ingecon®Sun LITE
AAY2000IKE01
Manual de Instalación Ingecon®Sun LITE
AAY2000IKH01
Manual de Instalación de los Accesorios de Comunicación
AAX2002IKH01
Ingecon®Sun Catálogo Comercial
PC00ISA01_A
Manual de instalación
INGECON®SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 3

POTENTIAL HAZARDS FOR PEOPLE
The main injuries to people which may result from incorrect use of the equipment are shown
below:
DANGER: Electric Shock.
The equipment can remain charged even up to 5 minutes after disconnecting the PV
array and mains power.
Carefully follow the mandatory steps in the manual for removing the voltage.
DANGER: Explosion.
There is a very low risk of explosion in very specic cases of malfunction.
The casing will protect people and property from the explosion only if it is correctly
closed.
DANGER: Crushing and joint injuries.
Always follow the indications in the manual on moving and placing the unit.
The weight of this unit can cause lesions, serious injury and even death if not handled
correctly.
CAUTION
In Inspection, Control and Handling tasks, the requirements laid down in Section 4 Safety Instructions
must be followed carefully.
DANGER: High temperature
The ow of air from the side and top outlets can reach high temperatures which can
cause injury to people exposed.
The back and side of the unit act as a radiator. Do not touch, danger of severe burns.
Installation Manual
INGECON® SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 6
La copia, circulación o uso de este documento o de su contenido requiere un permiso por escrito. Su in-
cumplimiento será denunciado por daños y perjuicios. Todos los derechos están reservados, incluyendo
aquellos que resulten de derechos de patentes o registro del diseño.
La correspondencia del contenido del documento con el hardware ha sido comprobada. Sin embargo,
pueden existir discrepancias. No se asume ninguna responsabilidad por la concordancia total. La infor-
mación que contiene este documento es revisada regularmente y es posible que se produzcan cambios
en siguientes ediciones.
El presente documento es susceptible de ser cambiado.
The copy, distribution or use of this document or of its content requires written authorisation. Any
breach thereof will be reported for damages. All rights reserved including those of patent rights or
design registration.
The conformity of the document content with the hardware described has been checked. However,
discrepancies may exist. Liability will not be assumed for total concordance. The information contained
in this document is regularly revised and it is possible that there may be changes in subsequent
editions.Other functions may be available which are not covered by this document.
This document may be changed.
Manual de instalación
INGECON® SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 2

POTENTIAL HAZARDS FOR THE EQUIPMENT
The main damage that the unit may suffer due to incorrect use are shown below:
CAUTION: Ventilation.
The unit requires quality air ow while it is operating.
Keeping the unit in the upright position and the inlets free of obstacles is essential for
this air ow to reach the inside.
CAUTION: Connections
After all duly authorised handling, check that the inverter is ready to start operation.
Only after this can it be connected following the instructions in the manual.
CAUTION: Electrical damage.
Do not touch boards or electronic components. The most sensitive components can
be damaged or destroyed by static electricity.
CAUTION: Operation.
Do not disconnect or connect any terminal while the unit is operating. Disconnect
and check for absence of voltage rst.
PERSONAL PROTECTION EQUIPMENT (PPE)
CAUTION: The standard personal protective equipment is:
- Safety goggles for mechanical hazards.
- Safety goggles for electrical hazards.
- Safety footwear.
- Helmet
The situations in which each is used is specied in Section 4 Safety Instructions.
CAUTION: Operation.
Do not disconnect or connect any terminal while the unit is working.
Disconnect and check for absence of voltage rst.
Installation Manual
INGECON®SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 7
DOCUMENTACIÓN RELACIONADA
CATÁLOGOS
MANUALES
Manual de Usuario Ingecon®Sun LITE
AAY2000IKE01
Manual de Instalación Ingecon®Sun LITE
AAY2000IKH01
Manual de Instalación de los Accesorios de Comunicación
AAX2002IKH01
Ingecon®Sun Catálogo Comercial
PC00ISA01_A
Manual de instalación
INGECON®SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 3

0Table of Contents
1. Overview 10
1.1 Introduction 10
1.2 Description of the equipment 10
1.2.1 Models 10
1.2.2 Options 10
1.2.3 Compositions 10
1.3 Compliance with regulations 10
1.3.1 CE marking 11
1.3.1.1 Low Voltage Directive 11
1.3.1.2 Electromagnetic Compatibility Directive 11
1.3.2 VDE0126-1-1 disconnection device 11
1.3.3 Regulations for connection to the ENEL Distribuzione grid 11
1.3.4 Engineering Recommendation G83/1 11
1.3.5 Compliance with Australian and New Zealand regulations 11
2. System description 12
2.1 Location 12
2.1.1 Environment 12
2.1.2 IP rating 12
2.1.3 Ambient temperature 12
2.1.4 Atmospheric conditions 13
2.1.5 Pollution degree 13
2.1.6 Noise pollution 13
2.1.7 Ventilation 13
2.1.8 Anchoring surface 14
2.2 Environmental characteristics 16
2.3 EMC requirements 16
3. Operating, conservation and transport conditions 17
3.1 Safety warning 17
3.2 Receipt and unpacking of the unit 17
3.3 Handling 18
3.4 Transport 19
3.5 Storage 20
3.6 Conservation 20
3.7 Waste handling 20
4. Safety instructions 22
4.1 Content 22
4.2 Symbols 22
4.3 Denition of the tasks to be carried out 22
4.3.1 Inspection tasks 24
4.3.2 Control tasks 24
4.3.3 Handling tasks 24
4.4 General points 24
4.4.1 General risks existing and preventive measures 24
4.4.2 Additional risks and measures in handling tasks 24
4.4.3 Personal Protective Equipment (PPE) 25
4.5 Inspection, control and handling tasks 25
4.5.1 Inspection tasks 25
4.5.2 Control tasks 25
4.5.3 Handling tasks 26
Installation Manual
INGECON® SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 8
La copia, circulación o uso de este documento o de su contenido requiere un permiso por escrito. Su in-
cumplimiento será denunciado por daños y perjuicios. Todos los derechos están reservados, incluyendo
aquellos que resulten de derechos de patentes o registro del diseño.
La correspondencia del contenido del documento con el hardware ha sido comprobada. Sin embargo,
pueden existir discrepancias. No se asume ninguna responsabilidad por la concordancia total. La infor-
mación que contiene este documento es revisada regularmente y es posible que se produzcan cambios
en siguientes ediciones.
El presente documento es susceptible de ser cambiado.
The copy, distribution or use of this document or of its content requires written authorisation. Any
breach thereof will be reported for damages. All rights reserved including those of patent rights or
design registration.
The conformity of the document content with the hardware described has been checked. However,
discrepancies may exist. Liability will not be assumed for total concordance. The information contained
in this document is regularly revised and it is possible that there may be changes in subsequent
editions.Other functions may be available which are not covered by this document.
This document may be changed.
Manual de instalación
INGECON® SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 2

5. Installation 27
5.1 General requirements for installation 27
5.2 Fixing the unit to the wall 27
5.3 Electrical connection 30
5.3.1 Description of cable inlets 30
5.3.1.1 Quick connectors for DC connection 30
5.3.1.2 Quick connector for AC connection 31
5.3.1.3 Quick connector for communications 31
5.3.1.4 Multipurpose cable gland 31
5.3.1.5 DC isolator 32
5.3.1.6 Transformer connectors 32
5.3.2 Order of connecting the unit 33
5.3.3 System layout 33
5.3.4 Multipurpose inlets 34
5.3.5 Connection for communication over RS485 serial line 34
5.3.6 Connection for communication by other means 34
5.3.7 Connection to ground and to the electricity grid 34
5.3.7.1 Protection of the connection to the electricity grid 35
5.3.8 Connection to the PV array 36
5.4 Electrical disconnection 37
6. Commissioning 38
6.1 Checking the unit 38
6.1.1 Inspection 38
6.1.2 Hermetic sealing of the unit 38
6.2 Start-up 39
6.2.1 Adjustments 39
7. Preventive maintenance 40
7.1 Maintenance tasks 40
8. Troubleshooting 42
8.1 LED indications 42
8.1.1 Green LED 42
8.1.1.1 1 second ashing 42
8.1.1.2 3 second ashing 42
8.1.1.3 Steady light 42
8.1.2 Orange LED 42
8.1.2.1 0.5 second ashing 42
8.1.2.2 1 second ashing 42
8.1.2.3 3 second ashing 43
8.1.2.4 Steady light 43
8.1.3 Red LED 44
9. Display control 45
9.1 Keyboard and LEDs 45
9.2 Displays 45
9.3 Main menu 46
9.4 Monitoring 46
9.5 Conguration 48
9.5.1 Country / Normative 48
9.5.2 Grid voltage 49
9.5.3 Grounding 50
9.5.4 Other adjustments 51
9.6 Language 52
9.7 Change date 52
9.8 Start / stop 53
9.9 Partial Data Reset 53
9.10 Change inverter number 53
9.11 Autotest 54
Installation Manual
INGECON®SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 9
DOCUMENTACIÓN RELACIONADA
CATÁLOGOS
MANUALES
Manual de Usuario Ingecon®Sun LITE
AAY2000IKE01
Manual de Instalación Ingecon®Sun LITE
AAY2000IKH01
Manual de Instalación de los Accesorios de Comunicación
AAX2002IKH01
Ingecon®Sun Catálogo Comercial
PC00ISA01_A
Manual de instalación
INGECON®SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 3

1.1 Introduction
The purpose of this manual is to describe the INGECONSUN LITE units and to give appropriate information for
their correct receipt, installation, start-up, operation and maintenance.
1.2 Description of the unit
An inverter is a circuit used to convert direct current to alternating current. The function of the INGECONSUN
LITE units is to convert the direct current generated by photovoltaic solar panels to alternating current and so enable
it to be fed to the electricity grid.
1 Overview
1.2.1 Models
The main models in the INGECONSUN LITE range are:
INGECONSUN 2.5 TL INGECONSUN 3 TL INGECONSUN 3.3 TL
INGECONSUN 3.68 TL INGECONSUN 3.8 TL INGECONSUN 4.6 TL
INGECONSUN 5 TL INGECONSUN 6 TL INGECONSUN 2.5
INGECONSUN 3.3 INGECONSUN 5
1.2.2 Options
All these models in the INGECONSUN LITE range can incorporate the following options:
- DC isolating switch
- Overhead RS485 communications connector
- MC3-type quick connectors
- Grounding kit (negative or positive). Only available for units with transformer.
1.2.3 Compositions
At the hardware level, there are small variations between units for different countries.
However, although these differences are small, not all units can be congured to
the options of every country. Refer to the CONFIGURATION section for further
information.
1.3 Compliance with regulations
This unit can incorporate kits making it adaptable to the regulations for all European countries and countries in
other continents.
For projects in the United States or Canada, INGETEAM ENERGY has the INGECONSUN OR SINGLE-
PHASE family, which has its own manual.
00000
Paneles Solares
Fotovoltaicos
Inversor Fotovoltaico
Contador-
Protecciones
Red de Distribución
Eléctrica
00000
Paneles Solares
Fotovoltaicos
Inversor Fotovoltaico
Contador-
Protecciones
Red de Distribución
Eléctrica
PV array
inverter meter grid
Installation Manual
INGECON® SUN LITE
AAY2000IKI01
AAY2000IKI01
Rev. _B
Date: March 2011
Page 1010
La copia, circulación o uso de este documento o de su contenido requiere un permiso por escrito. Su in-
cumplimiento será denunciado por daños y perjuicios. Todos los derechos están reservados, incluyendo
aquellos que resulten de derechos de patentes o registro del diseño.
La correspondencia del contenido del documento con el hardware ha sido comprobada. Sin embargo,
pueden existir discrepancias. No se asume ninguna responsabilidad por la concordancia total. La infor-
mación que contiene este documento es revisada regularmente y es posible que se produzcan cambios
en siguientes ediciones.
El presente documento es susceptible de ser cambiado.
The copy, distribution or use of this document or of its content requires written authorisation. Any
breach thereof will be reported for damages. All rights reserved including those of patent rights or
design registration.
The conformity of the document content with the hardware described has been checked. However,
discrepancies may exist. Liability will not be assumed for total concordance. The information contained
in this document is regularly revised and it is possible that there may be changes in subsequent
editions.Other functions may be available which are not covered by this document.
This document may be changed.
Manual de instalación
INGECON® SUN LITE
AAY2000IKH01
AAY2000IKH01
Rev. _B
Fecha: Marzo 2011
Page 2