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injen technology FM1573i User manual

Instruction Manual P/N:FM1573i
Vehicle Application: Make:
Honda
Model: Civic / Civic Si 10th gen
Year: 2016-2018
Engine: 1.5L 4-cyl. Turbo
Page 1 FM1573I
OOLS REQUIRED
•Pliers
•Ratchet
•13mm Socket
•10mm Socket
•8mm nut drive
•Allen key
•Flat Blade Screwdriver
•Phillips Screwdriver
•5.5mm nut driver
•7mm nut driver
244 Pioneer Place Pomona California 91768 U.S.A Office: (909) 839-0706 FAX: (909)839-0427 Email:T[email protected] WWW.INJEN.COM
Report any defective or issing parts to the authorized Injen dealer you purchased this product fro . Before installing any parts of this syste ,
please read the instructions thoroughly. If you have any questions regarding installation, please contact your Injen Technology dealer. Installation
DOES require so e echanical skills. A qualified echanic is always reco ended.
WARNING: FAILURE O FOLLOW INS ALLA ION INS RUC IONS AND NO
USING HE PROVIDED HARDWARE MAY DAMAGE HE IN ERCOOLER
SYS EM, ENGINE AND COMPONEN S!!!
*Do not attempt to install the intercooler system while the engine is hot.
Severe burn could result fro touching hot engine co ponents!
Item ty P/N Discription
A 1 #FM1573i Intercooler
A
1. Remove the plastic rivet clips to
remove the radiator support cover.
4. With flat head screwdriver carefully push clip
back, and remove the side indicator. Pull panel of
bumper back.
3. Remove the screws and plastic rivet
clips on bottom of bumper using flat head
screwdriver, t30 torx, and 10mm socket.
5. With flat head screwdriver, locate the push clip
and pull back the top of the headlight trim. Carefull not
pull to hard.
8. Loosen the plastic rivet clips holding
in the intercooler plastic shroud on
passenger side.
7. Carefully raise the vehicle up and
unscrew the 2 screws on both sides of
bumper.
6. Now pull back the bumper and remove.
10. Loosen the intercooler bracket using
10mm socket or wrench.
9. Remove the top part of the plastic
shroud. his will not be used in the vehicle
with the injen intercooler.
Instruction Manual P/N:FM1573I
2. Remove the plastic cover from
vehicle.
11. Loosen the 2 screws holding in the
intercooler to the intercooler pipe. Save
bracket and screws for later use.
Page 3 FM1573I
7. Now loosen the plastic rivet clips
holding in the intercooler plastic shroud on
driver side.
5.5MM screws
Plastic Rivet clips
Plastic Rivet clips
Plastic Rivet clips
Bracket
12. On the passenger side loosen the intercooler
bracket using 10mm socket or wrench. Loosen the 2
screws holding in the intercooler to the intercooler pipe.
Save bracket and screws for later use.
16. Cut plastic like above image.
15. Mark the passenger side plastic
shroud with a marker like above image.
17. Remove plastic piece and discard.
20. Install the grommet to the injen
intercooler fitting.
14. Above image is the comparison of
the injen intercooler and OEM intercooler.
18. Remove the gasket from the OEM in-
tercooler. Install to the injen intercooler on
both sides. Note:make sure these are in-
stalled on both sides before installation.
22. Install the bracket to the passenger
side. Secure and tighten.
21. Now install injen intercooler.
Instruction Manual P/N:FM1573I
13. Now carefully remove the inter-
cooler out of the vehicle.
23. Install the bracket to the driver side.
Secure and tighten.
Page 4 FM1573I
19. Remove the grommet from the
OEM intercooler.
Bracket
Bracket
Bracket
Page 5 FM1573I
1. Upon co pletion of the installation, reconnect the negative battery ter inal before you start the engine.
2. Align the entire intercooler syste for the best possible fit. Once the intercooler has been properly fitted continue to tighten all nuts,
bolts and cla ps.
3. Periodically, recheck the align ent of the intercooler syste and ake sure there is proper clearance Failure to follow proper
ainentance procedures ay cause da age to the intercooler and will void the warranty.
4. Start the engine and listen carefully for any odd noises, rattles and/or air leaks prior to taking it for a test drive. If any proble s arise
go back and check the vacuu lines, hoses and cla ps that aybe causing leaks or rattles and correct the proble .
Congratulations! You have just completed the installation of the
Injen intercooler system. Periodically, check the alignment of the
intercooler, normal wear and tear can cause nuts and bolts to come
loose. Note: Check clearance and adjust if needed! Failure to
check the alignment and adjust the intercooler can cause dam-
age that ill void the arranty. Injen Technology is not respon-
sible for any damages caused by/from improper installation.
Instruction Manual P/N:FM1573I
Test Drive:
1. With the trans ission in neutral or park and the parking brake engaged, start the engine. Listen for air leaks or odd noises. If air leaks are
detected, secure hoses and connections. For any odd noises, inspect entire syste for cause and adjust intercooler as needed. The Injen in-
tercooler will function identically to the factory syste but will be ore powerful.
2. Perfor a road test. Listen for odd noises or rattles and fix as necessary.
3. If there are no issues, continue to enjoy your added perfor ance fro the Injen perfor ance intercooler kit.
4. Injen Technology reco ends you periodically check clearance and adjust if needed! Failure to check the align ent and adjust thein-
tercooler can cause da age that will void the warranty. Injen Technology is not responsible for any da ages caused by/fro i proper in-
stallation.
20. Re-install the OEM screws and
secure the injen intercooler. 22. ighten the Driver side intercooler
using 10mm socket or wrench.
21. ighten the Passenger side inter-
cooler using 10mm socket or wrench.
23. Your Injen intercooler installation is
now complete. Make your final adjustment
and make sure all your nuts, bolts and clamps
are secure. Reinstall the rest of the bumper
components in reverse order.
A

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