Instant Upright Span 300 Series User manual

Span 300 Series
Instruction Manual
DESIGNATION
SPAN300 Double Width
EN1004 - 3 - 8/12 - XXCD
SPAN 300 Single Width
EN 1004 - 3 - 8/8 - XXCD
CEN designation of this instruction manual
EN 1298 —IM —en
OPTION 1:
2m START FRAME
OPTION 2:
1m START FRAME
OPTION 3:
VX START FRAME

2
SAFE WORKING LOADS AND WORKING HEIGHTS
The safe working load at each level of platform is 360kg evenly distributed, regardless of whether one or two
platforms are installed. Therefore, even if two platforms are installed side by side, total cumulative load shall
not exceed 360kg distributed.
The total loading on the tower structure should not exceed 720kg. Normal maximum platform height for
indoor use is 12m for Double Width, and 8m for Single Width. For outdoor use, the maximum height is 8m for
Single and Double Widths.
ASSEMBLY PROCESS
1. Preparation
• Locatethetowerleveladjustersoneachlegat10cm
(4inches)fromthebottomoftheleg.
• Unlocktheinterlockclipsonallframes.
• Wheninstalled,alwaysmovetheinterlockcliptothe
“locked” position.
• Sortthebracesintohorizontalanddiagonalbraces-
the diagonals are slightlylonger.
• Unlockthebracelocks.
10cm
Unlocked
Locked
Unlocked
Locked
2. Base
Step1:Installcastorintoadjustableleg.
Step2:Ensureinterlockclipsarereleasedfromthebase
frames (bottomframes)..
Step3:Installcastor/legassemblytoframebypushing
thelegintotheframetube.Thisshouldbedone
withmanualforceonly,notools.
Step4:Lockcastorsbeforeascendinganypartof
the tower.
3. Locking down the platform (Windlock)
Awindlockclipisinstalledontheplatformatthehook.
Thisislockedasshownhere.
Notethelockingandunlockingposition
forthecastorsasshownhere.
Unlocked Locked
Unlocked Locked
NEVER STAND ON AN
UNGUARDED PLATFORM
WARNING

3
USAGE ADVICE
•We recommend a minimum of two people to assemble, dismantle and move the platform tower.
•Check that all components are on site and in good working order.
•Ensure that the assembly location is checked to prevent hazards during assembly, dismantling or moving
and while working on the tower. Particular attention should be given to the ground condition, whether
level or sloping, obstructions and wind conditions. The ground condition must be capable of supporting
the tower structure.
•Towers must always be climbed from the inside of the assembly using the ladder.
•Adjustable legs must only be used to level the tower and leg extension must be minimised before the
tower is moved (max 150mm).
•Lifting of components must be done inside the effective base area of the tower; components are normally
hoisted using a rope.
•Moving the tower must only be done by manual effect from the base of the tower.
•When moving tower be aware of overhead hazards (e.g. electric cables).
•No personnel or material to be on the platform whilst the tower is being moved.
•Beware of horizontal loads which can lead to instability of the tower. The maximum side force is 20kg.
•When tying-in the tower, attach a tie to each upright at 4m height intervals. Ensure that couplers are
suitable for 50mm diameter aluminum tube.
•Do not use boxes or steps to gain additional height. If extra height required, contact your distributor to
get extra components.
•Do not lift or suspend an assembled mobile tower.
•Damaged components or components from other tower systems must never be used.
•Stabilisers should always be fitted when specified. Use the stabiliser shown on the component lis
according to the tower height.
•When wind exceeds Beaufort force 4, cease using the tower.
•If wind is expected to reach Beaufort force 6, tie tower to a rigid structure.
•If winds of Force 8 are forecast, dismantle the tower or remove to shelter.
Wind speeds
Force Peak mph Peak km/h Peak m/s Guidance
4 18 29 8.1 Moderate breeze -raises dust & loose paper
6 31 50 13.9 Strong breeze - difficult to use umbrella
8 48 74 20.8 Gale force - walking isdifficult
CARE AND MAINTENANCE
•Keep all equipment clean, especially spigots and sockets where frames join. Spigots should fit easily into
sockets. Lubricate with light oil.
•Remove dirt or paint from adjustable legs with a light brush, lightly oil the leg locks.
•Do not strike or hammer components. Do not throw or drop onto hard surfaces.
•Lightly oil spring mechanism of the hooks.
•For transport and storage, components are best stored vertically.
•Damaged parts should be repaired or replaced. Contact your equipment supplier for advice.
USAGE ADVICE
• We recommend a minimum of two people to assemble, dismantle and move the platform tower.
• Check that all components are on site and in good working order.
• Ensure that the assembly location is checked to prevent hazards during assembly, dismantling or moving
and while working on the tower. Particular attention should be given to the ground condition, whether
level or sloping, obstructions and wind conditions. The ground condition must be capable of supporting
the tower structure.
• Towers must always be climbed from the inside of the assembly using the ladder.
• Adjustable legs must only be used to level the tower and leg extension must be minimised before the
tower is moved (max 150mm).
• Lifting of components must be done inside the effective base area of the tower; components are normally
hoisted using a rope.
• Moving the tower must only be done by manual effect from the base of the tower.
• When moving tower be aware of overhead hazards (e.g. electric cables).
• No personnel or material to be on the platform whilst the tower is being moved.
• Beware of horizontal loads which can lead to instability of the tower. The maximum side force is 20kg.
• When tying-in the tower, attach a tie to each upright at 4m height intervals. Ensure that couplers are
suitable for 50mm diameter aluminum tube.
• Do not use boxes or steps to gain additional height. If extra height required, contact your distributor to
get extra components.
• Do not lift or suspend an assembled mobile tower.
• Damaged components or components from other tower systems must never be used.
• Stabilisers should always be fitted when specified. Use the sta liser shown on the component list
according to the tower height.
• When wind exceeds Beaufort force 4, cease using the tower.
• If wind is expected to reach Beaufort force 6, tie tower to a rigid structure.
• If winds of Force 8 are forecast, dismantle the tower or remove to shelter.
Wind speeds
Force
Peak mph
Peak km/h
Peak m/s
Guidance
4
18
29
8.1
Moderate breeze -raises dust & loose paper
6
31
50
13.9
Strong breeze - difficult to use umbrella
8
48
74
20.8
Gale force - walking isdifficult
CARE AND MAINTENANCE
• Keep all equipment clean, especially spigots and sockets where frames join. Spigots should fit easily into
sockets. Lubricate with light oil.
• Remove dirt or paint from adjustable legs with a light brush, lightly oil the leg locks.
• Do not strike or hammer components. Do not throw or drop onto hard surfaces.
• Lightly oil spring mechanism of the hooks.
• For transport and storage, components are best stored vertically.
• Damaged parts should be repaired or replaced. Contact your equipment supplier for advice.

4
DISMANTLING / MOVING TOWERS
To dismantle, follow the build process but in reverse order noting the following.
• Toremove the guardrail frames or braces, first unlock the hook at the end away from the trapdoor.
• Sitting through the trapdoor, unlock the near end hook and remove the brace.
To Move the tower to a new position, first prepare the tower.
• Wind speed should not exceed 29 km/h (8.1 m/s).
• Ensure leg extension is minimised (Max 150mm)Release the castor brakes.
• Raise the stabiliser feet only enough to clear obstructions.
• Ensure tower is empty (material and personnel).
• Check for overhead obstructions including electrical wires.
• Move the tower manually by applying force at the base - do not use machinery to push or pull the tower.
Once moved - prepare the tower for use.
• Check all castors and stabilisers are in firm contact with the round.
• Check tower is vertical (spirit level) and adjust legs as required.
• Reapply the castor brakes.
3-T SAFETY STANDARD - THROUGH THETRAP
This is an approved method of tower construction which, if
carriedoutbyacompetentperson,complieswithcurrentsafety
legislation.
Construction- basic principles
• Alwaysinstallthetrapdoorovertheladder(ifoneisfitted).
• Ensurethetrapdoorhingestotheoutsideofadoublewidth
tower(nottothecentre).
• Oncetheplatformhasbeeninstalled,climb,usingthe
approvedmethodandsitinthetrapdooropening. Fig 1
• Whileseated,attachhorizontalbracestotheframestoformguardrailsonbothsidesoftheplatform.
• Seeassemblyinstructionsforspecificplacementofguardrails.
• 2bracesarenormallyrequiredeachside;althoughbracingframescanbeusedontheoutsideif
desiredorspecifiedintheinstructions.
• Onlywhentheplatformisfullyguardedisitsafetostandupontheplatform.
Dismantling
• Unlockthebraceendsfurthestawayfromthetrapdoor.
• SitthroughthetrapdoorasperFig.1
• Donotremovebracesuntilsittinginthetrapdoor.
• NEVER STANDON AN UNGUARDED PLATFORM.

5
STABILISERS
Stabilisers aretobeused,whenspecified,toguaranteethestructuralstabilityofthetower.Inaddition,the
ballasttableistobeobserved.
Fig2
2m single plaa tform
Fig3
2.5m single platform
Fig4
3m single platform
Telescopic Stabiliser
x = 3730mm
x = 3929mm
x = 4078mm
Large Stabiliser
x = 4440mm
x = 4660mm
x = 4841mm
2m double platform
2.5m double platform
3m double platform
Telescopic Stabiliser
x = 4095mm
x = 4333mm
x = 4523mm
Large Stabiliser
x = 4792mm
x = 5042mm
x = 5252mm
ALWAYS ENSURE STABILISER SIZE IS CORRECT AND ABLE TO SUPPORT TOWER
Lightlytightentheupperclampsabovethesixthrungoneachcornerpost.Positionthelowerclamp
abovethebottomrung.Ensurethelowerarmisashorizontalaspossible.Positionthestabiliserssothat
thefootpadsareapproximatelyequidistantfromeachother,asshowninFig.2.Adjusttheoutriggerand
repositiontheclampsasrequiredtomakefirmcontactwiththeground.Ensuretheclipswithlockingpinare
inplace.Wheninthecorrectposition,tightentheclampsfirmly.
Topositionthetoweragainstawall,donotremovethestabiliser;moveparallelwiththewall.(Fig.3)
Topositionthetowerinacorner,removetheinsidestabiliserandplacetheoutsidetwoparallelwiththewall.
(Fig.4)

ALTERNATIVE CONFIGURATIONS
This manual details the sequence for the building of towers with ladder frames and a single
platforms up to the working level. Alternative builds may be adopted as follows:
2 platforms at every level
A second platform can be added (trapdoor not
required) to each intermediate access platform level.
(Double width towers only)
Fig 4
Inclined ladder access
Inclined ladders can be fitted for access to each
platform level. If inclined ladders are used then ladder
frames can be replaced by standard frames in the
build tables.
(Suitable for both single and double width towers)
Fig 5
BUILD TABLE ADJUSTMENTS
If double width
platforms are required
at all levels, the
number of standard
platforms in the double
width build table
should be increased to
match the number of
trapdoor platforms
Single Width tower with inclined
ladder access
Double Width tower with 2 platforms
at all levels and inclined ladder
access
Fig 7
Span400system showninabovegraphics
If inclined
used the
can be re
standard
following
ladders are
n ladder frames
placed by
frames in the
build tables
Fig 6
6

7
SPECIFIC PRODUCTINFORMATION
Table of parts and quantities
OPTION 1 - SPAN 300 DW
2m STARTING FRAME
Span 300 Double Width Towers - 2m, 2.5m and 3m lengths to EN1004
Platform Height (m)
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
Work Height (m)
4
5
6
7
8
9
10
11
12
13
14
Tower Height (m)
3
4
5
6
7
8
9
10
11
12
13
Tower Weight in kg (2m in length) (SPAN300)*
106
153
177
203
228
260
284
311
335
361
385
Tower Weight in kg (2.5m in length)(SPAN300)*
119
171
197
229
254
292
318
349
375
407
432
Tower Weight in kg (3m in length) (SPAN300)*
130
186
213
248
275
316
343
378
405
440
467
*Weight reduction (kg) for 300W Towers
9
11
14
17
20
22
26
28
31
34
37
Note: Quoted platform heights included 150mm leg adjustment for leveling that can be increased or reduced
Description
Weight (kg)
7 Rung Frame SPAN300 (300W)
11.2
(8.4)
2
4
4
6
6
8
8
10
10
12
12
Guardrail Frame
4.0
(3.0)
2
2
2
2
2
2
Trapdoor Platform (2, 2.5, 3m)
14.0
18.0
20.0
1
2
2
2
3
3
4
4
5
5
6
Fixed Platform (2, 2.5, 3m)
14.0
17.0
20.0
1
1
1
1
1
1
1
1
1
1
1
Horizontal Brace (2, 2.5, 3m)
1.7
2.0
2.4
1
3
5
7
9
11
13
15
17
19
21
Diagonal Brace (2, 2.5, 3m)
1.8
2.2
2.5
4
6
8
10
12
14
16
18
20
22
24
Telescopic Stabiliser(50430)
5.2
4
4
4
4
Large Stabiliser (9090)
6.8
4
4
4
4
4
4
Adjustable Leg
1.1
4
4
4
4
4
4
4
4
4
4
4
Castor / Baseplate
2.2
4
4
4
4
4
4
4
4
4
4
4
Toe-board set (2, 2.5, 3m)
8.7
11.5
14.4
1
1
1
1
1
1
1
1
1
1
1
Bracing frame (2, 2.5, 3m)
3.8
4.4
5.2
2
2
2
2
2
2
2
2
2
2
2
Exploded diagram & reference list
Tower Assembly
1. Castor
2. Adjustable Leg
3. Guardrail Frame
4. Platform
5. Horizontal Brace
6. 7RungFrame
7. Diagonal Brace
8. Toeboard
9. Bracing Frame
10. Interlock Clip
11. Outrigger

8
DOUBLE-WIDTH TOWER 6m - BUILD SEQUENCESSHOWN USING THE SPAN300 (300W IS SAME)
6
5
4
3
2
1

9
DOUBLE-WIDTH TOWER 6m
12
11
10
9
8
7

10
DOUBLE-WIDTH TOWER 6m
18
17
16
15
WARNING
NEVER STAND ON AN
UNGUARDED PLATFORM
14
13

11
DOUBLE-WIDTH TOWER 6m
23
22
21
20
19

12
DOUBLE-WIDTH TOWER 5m
6
5
4
3
2
1

13
DOUBLE-WIDTH TOWER 5m
12
11
10
9
8
7

14
DOUBLE-WIDTH TOWER 5m
18
17
16
15
14
13

15
SPECIFIC PRODUCTINFORMATION
Table of parts and quantities
OPTION 1 - SPAN 300 SW
2m STARTING FRAME
Span 300 Single Width Towers - 2m, 2.5m and 3m lengths to EN1004
Platform Height (m)
2m
3m
4m
5m
6m
7m
8m
Work Height (m)
4
5
6
7
8
9
10
Tower Height (m)
3
4
5
6
7
8
9
Tower Weight in kg (2m in length) (SPAN300, 300W)
75
121
138
162
179
210
227
Tower Weight in kg (2.5m in length) (SPAN300, 300W)
83
134
151
181
199
235
253
Tower Weight in kg (3m in length) (SPAN300, 300W)
89
143
162
195
213
253
271
Weight reduction (kg) for 300W Towers
9
11
14
17
20
22
26
Description
Weight (kg)
7 Rung Frame SPAN300 (300W)
8.5
(5.7)
2
4
4
6
6
8
8
Guardrail Frame
2.7 (2.0)
2
2
2
2
Trapdoor Platform (2, 2.5, 3m)
14.0
18.0
20.0
1
2
2
2
3
3
4
Horizontal Brace (2, 2.5, 3m)
1.7
2.0
2.4
1
3
5
7
9
11
13
Diagonal Brace (2, 2.5, 3m)
1.8
2.2
2.5
2
3
4
5
6
7
8
Bracing Frame (2, 2.5, 3m)
3.8
4.4
5.2
2
2
2
2
2
2
2
Telescopic Stabiliser (50430)
5.2
4
4
4
4
Large Stabiliser (9090)
6.8
4
4
Adjustable Legs
1.1
4
4
4
4
4
4
4
Castor / Baseplate
2.2
4
4
4
4
4
4
4
Toe-board set (2, 2.5, 3m)
1.8
2.2
2.5
1
1
1
1
1
1
1
Exploded diagram & reference list Note: Quoted platform heights included 150mm leg adjustment for
levelling that can be increased or reduced
Tower Assembly
1. Castor
2. Adjustable Leg
3. Horizontal Brace
4. Diagonal Brace
5. Guardrail Frame
6. Platform
7. 7RungFrame
8. Toeboard
9. Bracing Frame
10. InterlockClip
11. Outrigger

16
SINGLE-WIDTH TOWER 6m BUILD SEQUENCES SHOWN USING THE SPAN300 (300W IS SAME)
6
5
4
3
2
1

17
SINGLE-WIDTH TOWER 6m
12
11
10
9
8
7

18
SINGLE-WIDTH TOWER 6m
18
17
16
15
WARNING
NEVER STAND ON AN
UNGUARDED PLATFORM
14
13

19
SINGLE-WIDTH TOWER 6m
24
23
22
21
20
19

20
SINGLE-WIDTH TOWER 6m
25