Integra French Fry SARATOGA User manual

French Fry
Saratoga Vending Machine
Instruction Manual
Copyright ©12-18
Integra d.o.o.
Trg kralja Tomislava 4
42000 Varaždin
Croatia

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Table of Contents
INTRODUCTION.............................................................................................................................................. 3
SPECIFICATIONS............................................................................................................................................... 4
SARATOGA MACHINE FRONT PICTURE....................................................................................................... 5
SARATOGA REFRIGERATION UNIT INTERNAL PARTS................................................................................ 7
FRYING UNIT INSIDE PARTS (FRONT VIEW)................................................................................................ 8
FRONT RIGHT MACHINE UNIT –SIDE VIEW................................................................................................ 9
MACHINE INSIDE PARTS (REAR VIEW)...................................................................................................... 10
POWERING CONTROLS AND INDICATORS .............................................................................................. 11
INSTALLATION ............................................................................................................................................... 13
MAIN CONTROLLER PCBS –CPU BOARD ................................................................................................. 20
INSTALL THE COIN MECHANISM ................................................................................................................ 20
INSTALL THE BILL ACCEPTOR..................................................................................................................... 21
FILLING MACHINE WITH CUPS, FRIES, SALT, SAUCES, OIL.................................................................... 22
ROUTINE SERVICE AND SANITATION......................................................................................................... 23
GENERAL ........................................................................................................................................................ 24
ELECTRONICS, ELECTRICS AND PNEUMATIC INSTRUCTION MANUAL...................................... 31
CONNECTING THE POWER CONTROL BOX IN SARATOGA MACHINE ................................................... 31
LIST OF CABLES CONECTING THE POWER CONTROL BOX................................................................... 32
SCHEME PATH CABLES FROM THE JUNCTION BOX................................................................................ 33
CONNECTING UTP CABLES RJ45 ON CONNECTION BOXES.................................................................... 33
OVERVIEW OF UTP CABLES ........................................................................................................................................... 33
PIN ASSIGNMENT IN THE JUNCTION BOXES RJ 45................................................................................... 34
LIST OF MOTORS IN SARATOGA MACHINE................................................................................................ 35
LIST OF SENSORS IN SARATOGA MACHINE............................................................................................... 36
PNEUMATIC NEST ......................................................................................................................................... 37
PUMPS............................................................................................................................................................. 38
LIST OF CABLES IN SARATOGA MACHINE ................................................................................................. 39
SPECIFICATION............................................................................................................................................. 41
SOFTWARE AND USER INTERFACE INSTRUCTION MANUAL .......................................................... 42
IMPORTANT NOTES...........................................................................................................54
French fry machine Saratoga Manual

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Thank you for buying an Saratoga vending machine. We hope you will be pleased with our
product. Please read the manual before using the machine and follow safety guidelines.
Saratoga machine has been engineered to our own rigid safety and performance standards. It
has been designed to comply with sanitation and health guidelines recommended by the
Automatic Merchandising Health-Industry Council (AMHIC), and it conforms with all other
NAMA safety recommendations. This machine has been manufactured in accordance with the
safety standards of both Underwriter’s Laboratories and the Canadian Standards Association.
To maintain this degree of safety and to continue to achieve the level of performance built
into this machine, it is important that installation and maintenance be performed not to alter
the original construction or wiring and that replacement parts are as specified in the Parts
Manual. Your investment in this equipment will be protected by using this Setup Guide,
Operator’s Guide and the Parts Manual in your operation, service and maintenance work. By
following prescribed procedures, machine performance and safety will be preserved.
This documentation is copyright protected. All rights, including those of photographic
reproduction, duplication and distribution by particular methods, wholly or partially as well as
substantive and technical changes are reserved.
All documentation specifications can hold a error of not correct data. Company Integra is not
responsible for these misunderstanding errors.

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SPECIFICATIONS
Dimensions
Height –2000mm (78.74 inch)
Width –1487mm (58.54 inch)
Depth –840mm (33.07 inch)
Weight
608 kg (1119lb) ± 1%
Frying oil requirements
Internal 30 liter tank –Oil type: Sunflower oil or any fry
oil to max 210° C
Ambient temperature
Minimum: 37.4° F (3° C)
Maximum: 95° F (35° C)
Operating Environment
For indoor use or outdoor with rain, snow protection.
Please don't install direct to sun.
Cup Capacity (Approximated)
100 cups
Frozen French fry Capacity
(Approximate)
≈20 kg - 100 potions
Sauce capacity
1 sauce ≈2,5kg
Salt capacity
1 kg
Electrical
220-240 V AC, 50-60 Hz, 16 Amps, Single Phase
Options and accesories
Options
Coin box and Cashless pay module support
Bill's acceptor (not included)
ICT BILL VALIDATOR - MDB
Coin changer (not included)
MEI CASHFLOW CF7000 or size compatible –MDB
French fry machine Saratoga Setup Guide

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Picture 1: Front side of machine
1 –Machine left door (with graphic / LED backlight)
2 –Machine right door (with graphic / LED backlight)
3 –Coin return exit
4 –Cups delivery lifting door
5 –19'' touch screen display
6 –Coin insert
7 –Bill validator
8 –Air filter cleaning
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Picture 2: Front side internal parts
1 –Wheels 8 –Coin changer
2 –Oil tank 9 –Bill acceptor
3 –Air compressor 10 –Cup dispenser
4 –Frying unit exit 11 –Frying unit
5 –Cup transport system 12 –Air filter fan
6 –Sauce dispenser 13 –Refrigeration unit
7 –Cup lift 14 –HEPA filter
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Picture 3: Freezer internal parts
1 –Frozen French fry storage space 6 –Air cylinder (Exit plunger)
2 –Sprocket with chain 7 –Weighting platform
3 –Dosing screw drive motor 8 –Freezer weight scale system
4 –Second freezer motor 9 –Dosing screw
5 –Air cylinder (weighting platform)
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Picture 4: Frying unit internal parts
1 –Big fryer basket 8 –Buffer
2 –Small fryer system 9 –Light bulb
3 –Big fryer system 10 –Buffer brush
4 –Exit door 11 –Small fryer basket lift motor
5 –Small fryer 12 –Buffer brush motor
6 –Buffer scale 13 –Big fryer basket lift motor
7 –Buffer scale system
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Picture 4: Right side view
1 –Central unit door 5 –French fry exit assembly
2 –Salt dispenser box (pneumatic) 6 –Weight scale system
3 –Sauce dispenser 7 –Cup dispenser
4 –Waste fries box
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MACHINE INSIDE PARTS (REAR VIEW)
Picture 5: Rear view internal parts
1 –Small basket position sensors 8 –Oil pumps
2 –Small lift counter weight 9 –Big lift counter weight
3 –Buffer lift pneumatic cylinder 10 –Pneumatic block valve
4 –Oil filtration system 11 –Electronic box
5 –Cup doser 12 –Big basket position sensors
6 –Exit door pneumatic cylinder 13 –Air filtration tube
7 –Cup transport motor
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