Siemens SINUMERIK 840D sl Quick start guide

Valid for
Control
SINUMERIK 840D sl/840DE sl
Software Version
NCU system software for
SINUMERIK 840D sl/840DE sl 1.4
with ShopTurn 7.2
11/2006 Edition
CNC: ShopTurn
SINUMERIK 840D sl
CommissioningManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning ManualCommissioning Manual
Hardware 1
SupplementaryConditions 2
Reserved Functions 3
Commissioning 4
PLC Program 5
Signal Description 6
Machine Data 7
Tool Management 8
Additional Functions 9
Customized User
Interface 10
Miscellaneous 11
Abbreviations A
References B
Index C

SINUMERIK®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
Edition Order No. Remarks
03/2001 6FC5 297–6AD70–0BP0 A
01/2002 6FC5 297–6AD70–0BP1 C
03/2004 6FC5 297–6AD70–0BP2 C
08/2005 6FC5 397–5AP10–0BA0 C
11/2006 6FC5 397–5AP10–1BA0 C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrand SIMODRIVErare registered
trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of
which by third parties may constitute copyright violation.
Further information is available in the Internet under:
http://www.siemens.com/motioncontrol
This publication was produced with Interleaf V 7
©Siemens AG 2006
Other functions not described in this documentation might be
executable in the control. However, no claim can be made regarding
the availability of these functions when the equipment is first supplied
or in the event of servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nevertheless, differences
might exist and we cannot, therefore, guarantee that they are
completely identical. The data in this document is regularly checked
and the necessary corrections are included in the following editions.
We are grateful for recommendations for improvement.
Subject to change without prior notice.
Siemens–AktiengesellschaftOrder No. 6FC5 397–5AP10–1BA0
Printed in the Federal Re
p
ublic of German
y

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Preface
The SINUMERIK documentation is subdivided into 3 parts:
SGeneral Documentation
SUser Documentation
SManufacturer/Service Documentation
More detailed information about other publications concerning SINUMERIK
840D sl and publications that apply to all SINUMERIK controls (e.g., Universal
Interface, Measuring Cycles, etc.) can be obtained from your local Siemens
branch office.
A monthly updated documentation overview with the available languages can
be found on the Internet under:
http://www.siemens.com/motioncontrol
Follow the menu items ––> ”Support” ––> ”Technical Documentation” ––> ”Doc-
umentation Overview” .
The Internet edition of the DOConCD, the DOCon Web, can be found under:
http://www.automation.siemens.com/doconweb
This documentation is intended for manufacturers of single–carriage turning
machines using SINUMERIK 840D sl; it provides information needed for
configuring and commissioning ShopTurn.
If you have any questions, please contact the following hotline:
A&D Technical Support Phone: [phone]
Fax: [phone]
Email: mailto:[email protected]
http://www.siemens.com/automation/support–request
If you have any queries (suggestions, corrections) in relation to this documenta-
tion, please fax or e–mail us:
E–mail: mailto:[email protected]
Fax: [phone]
For the fax form see the feedback form at the end of the documentation.
http://www.siemens.com/motioncontrol
SINUMERIK
documentation
Target audience
Hotline
Internet address

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This document provides information about the control system design and the
interfaces of the individual components. It also describes the start–up and
installation procedure for ShopTurn with SINUMERIK 840D sl.
For detailed information about individual functions, function assignment and
performance data of individual components, please refer to the appropriate
document for the subject concerned (e.g. manuals, description of functions
etc.).
User–oriented activities such as the creation of parts programs and control
operating procedures are described in details in separate documents.
Further descriptions of tasks to be performed by the machine tool manufacturer
are also available for the standard SINUMERIK 840D sl. We may refer to them
in this documentation if appropriate.
In addition to the table of contents, we have provided the following information
in the appendix for your assistance:
1. List of abbreviations
2. Index
SINUMERIK 840D sl alarms are listed in
References: /DA/, Diagnostics Guide
For further useful information on startup and troubleshooting, please refer to
References: /FB/, D1, ”Diagnostics Tools”
The following symbols with special significance are used in the documentation:
Note
This symbol always appears in this documentation where further, explanatory
information is provided.
This manual contains information which you should observe in order to ensure
your own personal safety, as well to avoid material damage. Notes relating to
your safety are highlighted in the manual by means of a warning triangle; no
warning triangle appears in conjunction with notes relating to material damage.
Depending on the hazard level, warnings are indicated in a descending order as
follows:
!Danger
will result if the appropriate precautions are not taken.
Standard version
Finding
information
Notes
Safety instructions
Preface

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!Warning
This warning indicates that death or severe personal injury may result if the
proper precautions are not taken.
!Caution
This warning (with the warning triangle symbol) means that minor physical
injury may occur if the appropriate precautions are not taken.
Caution
This warning (without the warning triangle) means that material damage may
result if proper precautions are not taken.
Notice
This warning indicates that an undesirable result or state may result if the
appropriate precautions are not taken.
Commissioning and operation of the device/equipment/system in question must
only be performed using this documentation. Only qualified personnel should
be allowed to commission and operate the device/system. Qualified personnel
as referred to in the safety guidelines in this documentation are those who are
authorized to start up, earth and label units, systems and circuits in accordance
with the relevant safety standards.
Please note the following:
!Warning
The device may be used only for the applications described in the catalog and
in the technical description, and only in combination with the equipment,
components and devices of other manufacturers where recommended or
permitted by Siemens. Correct, reliable operation of the product required proper
transport, storage, positioning and assembly, as well as careful operation and
maintenance.
Qualified
personnel
Proper use
Preface

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In this manual, the units of the parameters are always indicated as metric values.
The equivalent imperial units are shown in the table below.
Metric Inch
mm in
mm/tooth in/tooth
mm/min in/min
mm/rev in/rev
m/min ft/min
Unit of
measurement
Preface

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Contents
1 Hardware 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Supplementary Conditions 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Reserved Functions 3-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Commissioning 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Prerequisites 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Initial start–up 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Sequence 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Installation of ShopTurn on NCU (HMI embedded) 4-21. . . . . . . . . . . . .
4.2.3 Installing ShopTurn on the PCU 50.3 4-21. . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 PLC startup 4-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 NCK startup 4-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6 Display machine data 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.7 Acceptance report 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 PLC Program 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Structure of the PLC program 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Example source files 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Standard interface signals for/from ShopTurn 5-29. . . . . . . . . . . . . . . . . .
6 Signal Description 6-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 HMI interface DB19 6-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 HMI interface DB21 6-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Overview of earlier ShopTurn interface 6-36. . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Signals to ShopTurn (input signals) 6-36. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Signals from ShopTurn (output signals) 6-38. . . . . . . . . . . . . . . . . . . . . . .
7 Machine Data 7-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 NCK machine data for ShopTurn 7-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Display machine data for ShopTurn 7-43. . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Overview of display machine data 7-43. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Description of display machine data 7-47. . . . . . . . . . . . . . . . . . . . . . . . . .
8 Tool Management 8-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Overview of functions 8-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Start–up sequence 8-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Start–up in NCK 8-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Enter the NC machine data 8-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Description of NCK machine data 8-82. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Creating and loading the configuration file 8-88. . . . . . . . . . . . . . . . . . . . .

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8.4 Start–up in the PLC 8-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Example for FC 100 and FB 110 8-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Signal description 8-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Display machine data 8-105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Enable spindle and coolant 8-106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Moving the turret manually 8-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 Configuring the operator interface 8-110. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 Integrating additional list 8-110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.2 Configuring lists 8-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.3 Creating the configuration file 8-112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.4 Adapting individual parameters 8-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.5 Defining texts for the magazine locations on the intermediate buffer 8-119
8.8.6 Designating a load magazine in the tool list sorted
according to magazines 8-120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.7 Define texts 8-120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Importing tool data 8-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Additional Functions 9-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Measuring cycle 9-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Brief description 9-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Display machine data for measuring cycle 9-128. . . . . . . . . . . . . . . . . . . . .
9.2 Network link 9-130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Cylinder surface transformation, end face machining 9-131. . . . . . . . . . .
9.3.1 General 9-131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Example: X axis and Z axis, main spindle and tool spindle 9-132. . . . . . .
9.3.3 Example: X axis and Z axis, main spindle and tool spindle, Y axis 9-134
9.3.4 Example: X axis and Z axis, main spindle, tool spindle
and counter–spindle 9-136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.5 Example: X axis and Z axis, main spindle, tool spindle,
and counter–spindle, Y axis 9-138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Inclined Y axis 9-140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Measuring cycle support in the G code editor 9-143. . . . . . . . . . . . . . . . . .
9.6 Counter–spindle 9-145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 Turning machines with B axis 9-148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8 Working with two tool carriers 9-149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Customized User Interface 10-153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Configuring the custom boot screen 10-153. . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Configuring the custom screen 10-154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Transferring cycles to the machining plan 10-158. . . . . . . . . . . . . . . . . . . . .
10.2.2 Linking cycles into the machining plan 10-159. . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 Integrating measuring cycles 10-160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 ShopTurn Open (PCU 50.3) 10-161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.1 Basic menu bar 10-161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Operator interface for ShopTurn on the NCU (HMI Embedded) 10-162. . .
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10.5 User status display 10-163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.1 Configuring the user status display 10-164. . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 OP hotkeys, PLC keys 10-166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Miscellaneous 11-167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Machine data for protection levels 11-167. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Machine manufacturer cycle 11-169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Spindle control 11-170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 ISO dialects 11-173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 Automatically generated programs 11-174. . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6 Manual machine 11-175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7 Action log 11-177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8 Version display 11-178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A Abbreviations A-179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B References B-181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Index Index-183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents

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Contents
Space for your notes

1-11
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Hardware
The hardware configuration for ShopTurn is as standard for SINUMERIK 840D sl.
References: /IDS/, Commissioning Manual CNC Part 1 (NCK, PLC,
Drive), SINUMERIK 810D sl;
/GDS/, Device Manual NCU
SINUMERIK 840D sl,
Table 1-1 Basic components
Basic components Order No. Remark
TCU 6FC5312–0DA00–0AA1
NCU 710.1 6FC5371–0AA00–0AA0 CNC: 1 MB; PLC: 128 KB
NCU 720.1 6FC5372–0AA00–0AA0 CNC: 2 MB; PLC: 128 KB
Table 1-2 Operator components
Operator components Order No. Remark
OP010 operator panel 6FC5203–0AF00–0AA0
OP010C operator panel 6FC5203–0AF01–0AA0
OP010S operator panel 6FC5203–0AF04–0AA0
OP012 operator panel 6FC5203–0AF02–0AA0
OP015 operator panel 6FC5203–0AF03–0AA0
PCU 50.3 – C 6FC5210–0DF31–2AA0 1.5 GHz, 512 MB, Windows XP
PCU 50.3 – P 6FC5210–0DF33–2AA0 2.0 GHz, 1024 MB, Windows XP
MCP 310 6FC5203–0AF23–1AA0
CNC full keyboard KB 310C 6FC5203–0AF21–0AA0
MCP 483 6FC5203–0AF22–1AA1
MCP 483C 6FC5203–0AF22–0AA0
Key cap for
MCP 6FC5148–0AF12–0AA0 6FC5148–0AF21–0AA0 Colored Clear
J
System structure
1

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1 Hardware
Space for your notes

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Supplementary Conditions
When using ShopTurn please observe the following general conditions:
SShopTurn only runs in channel 1, mode group 1.
SShopTurn has been designed for use with universal turning machines with
four axes (X, Z, Y, and auxiliary axis for counterspindle) and 3 spindles
(main, tool, and counterspindle).
SShopTurn only runs with tool management.
SIf you want to use rotating tools, you need the software option ”cylinder
surface transformation” (Tracyl) and ”end face machining” (Transmit).
Order No. 6FC5 800–0AM27–0YB0
SIf you want to use a counterspindle on your machine, you need the software
options ”travel to fixed stop” (Order No. 6FC5 800–0AM01–0YB0) and
”synchronous spindle” (Order No. 6FC5 800–0AM14–0YB0).
SWith ShopTurn Open you must not change the position of the following soft-
keys in the basic menu bar; i.e. in the REGIE.INI file these functions must
always have been assigned a specific task.
Task 0 (horizontal softkey 1): Operating area – Machine
Task 1 (horizontal softkey 2): Operating area – Program manager
Task 2 (horizontal softkey 3): Operating area – Program
Task 4 (horizontal softkey 5): Operating area – Tools/Zero offsets
SWith ShopTurn it is possible via TCU to use several operator panels.
SThe HMI and Windows screen savers must not be used together.
References: /IAM/, Commissioning Manual CNC Part 2 (HMI),
SINUMERIK, 840D sl/840D/840Di/810D,
/IM2/ Commissioning HMI Embedded (sl)
/IM4/ Commissioning HMI Advanced
J
2

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2 Su
pp
lementar
y
Conditions
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Reserved Functions
The following functions are utilized by ShopTurn and must not be assigned for
other purposes.
The system cycle PROG_EVENT.SPF is used by the standard cycles and by
ShopTurn.
If you want to use the cycle PROG_EVENT.SPF for user functions too, it is
necessary to implement these user functions in the cycles CYCPE_US.SPF
and CYCPE1US.SPF. Save these cycles in the directory for user cycles or
manufacturer cycles.
J
PROG_EVENT
3

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3 Reserved Functions
Space for your notes

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Commissioning
4.1 Prerequisites
For data transfer you require:
SHardware
– Programming device with Windows XP or a PC with Ethernet
– Memory stick, if required (Order No.: 6ES7 648–0DC20–0AA0)
SSoftware
– SIMATIC Step 7, version 5.3 or later, SP2 (see SIMATIC catalog for
Order No.)
SShopTurn on NCU (HMI embedded)
With the ShopTurn variant on NCU (HMI embedded) the software is already
pre–installed on the CompactFlash Card.
SShopTurn for PCU 50.3
The necessary software is located on the ”NCU–SysSW and ShopTurn–HMI”
CD–ROM. The procedure for installing the software on PCU and NCK/PLC is
described in the following sections.
Note
The NCU software components are located in file SIEMENSD.RTF
(German)/SIEMENSE.RTF (English).
A compatibility list can be found in file 840D_sl_compatibility_list.xls.
Data transfer
ShopTurn
software
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11/2006
4.1 Prerequisites
4-18 ©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition
The complete pre–installed software is located on the CompactFlash Card:
– Drive software (Sinamics)
– PLC software
– NCK software
– ShopTurn
– Cycles
The software is provided in 6 languages (German, English, French, Italian,
Spanish, and Chinese).
The CD contains the software in 6 languages (German, English, French, Italian,
Spanish, and Chinese).
ShopTurn
on NCU (HMI
embedded)
ShopTurn
for PCU 50.3
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11/2006 4.2 Initial start–up
4-19
©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition
4.2 Initial start–up
4.2.1 Sequence
Before you begin startup please read the general conditions and reserved functions.
For installation and startup proceed as follows:
SFor installation of ShopTurn on PCU from CD (only for ShopTurn on PCU 50.3).
For ShopTurn on NCU (HMI embedded) the ShopTurn software is already pre–
installed.
SPLC commissioning
SNCK commissioning
SInstall additional functions (optional)
SAdapt display machine data
SCustomize the operator interface (optional)
SRun a test using the acceptance certificate
You can start up tool management either together with NCK and PLC startup or
afterwards. If tool management is already set up on the machine you only need
to adapt the display machine data for tool management; (see Section 8.2
”Startup sequence”).
A detailed description of commissioning is provided in the following documents:
References: /IDS/, Commissioning Manual CNC Part 1 (NCK, PLC,
Drive), SINUMERIK 840D sl,
/IAM/, Commissioning Manual CNC Part 2 (HMI),
SINUMERIK 840D sl/840D/840Di/810D
IM2 Commissioning HMI Embedded (sl)
IM4 Commissioning HMI Advanced
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11/2006
4.2 Initial start–up
4-20 ©Siemens AG 2006 All Rights Reserved
SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition
Configure the PLC
Load the basic program
Configure the drives
Configure the NCK
machine
Load the PLC
user project
NCK
functions
General
machine data
Cycles GUDs,
macros
Channel–specific
machine data
Axis
machine data
Display
machine data
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
1
2
NCU:
HMI Embedded/
ShopMill/
ShopTurn
PCU 50.3:
HMI Advanced/
ShopMill/
ShopTurn
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
Fig. 4-1 General sequence of initial startup
(1) The first step in the startup sequence is to configure the control system, i.e.
to set up communication between all involved components. PLC, drive, and
NCK are put into operation.
References: /IDS/, Commissioning Manual CNC Part 1 (NCK, PLC,
Drive), SINUMERIK 840D sl,
(2) The second step is to initialize the various functions; this involves several
runs. The startup sequence for these functions is described in the following
sections.
General sequence
of initial startup
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