Interroll SH 1210 User manual

INSPIRED BY EFFICIENCY
Installation and Operating Instructions
Interroll Roller curve
SH 1210
Rated width 405 mm (S), 710 mm (M), 862 mm (L)
Version 1.0 (06/2022) en
Translation of original operating instructions

Manufacturer's address
Interroll Trommelmotoren GmbH
Center of Excellence Hygienic Solutions
Opelstraße 3
41836 Hueckelhoven/Baal (Germany)
www.interroll.com
Interroll Service
Our Service Team will gladly provide advice in case of questions or problems:
Hotline: [phone] - 23 222
E-mail: [email protected]
Contents
We strive for the information presented to be correct, up to date and complete. We have
carefully developed the contents of this document. Nevertheless, errors and changes are
expressly subject to change.
Copyright / intellectual property right
Texts, images, graphics and the like as well as their arrangement are protected by
copyright and other protection laws. Reproduction, modification, transfer or publication
of any part or the entire content of the document in any form is prohibited. This
document is intended exclusively for information purposes and for intended use and does
not authorize replicating the respective products. All signs contained in this document
(registered trademarks, such as logos and business designations) are the property of
Interroll Trommelmotoren GmbH or third parties and may not be used, copied or
distributed without prior written consent.
Interroll T. Nr. 1131898
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Table of contents
Introduction............................................................................................................................ 6
Notes about working with the installation and operating instructions...................................... 6
Contents of these installation and operating instructions ...................................................... 6
Integrated part of the product ...................................................................................................... 6
Installation and operating instructions are part of the module............................................ 6
Warning notices in this document........................................................................................................ 7
Symbols....................................................................................................................................................... 7
Safety ..................................................................................................................................... 8
State of the art ......................................................................................................................................... 8
Intended use .............................................................................................................................................. 8
Field of use.......................................................................................................................................... 8
Changes to the module ................................................................................................................... 8
Unintended use......................................................................................................................................... 9
Personnel qualification ............................................................................................................................ 9
Operators............................................................................................................................................ 9
Service personnel.............................................................................................................................. 9
Electricians........................................................................................................................................... 9
Personal protective equipment ............................................................................................................. 10
Dangers ...................................................................................................................................................... 11
Safety devices.................................................................................................................................... 11
Heat ...................................................................................................................................................... 11
Electricity.............................................................................................................................................. 11
Rotating parts..................................................................................................................................... 11
Parts lying around or falling off .................................................................................................... 11
Risk of injury due to faults during operation.............................................................................. 11
Insufficient hygiene............................................................................................................................ 11
Maintenance intervals............................................................................................................................. 11
Interfaces to other devices .................................................................................................................... 12
Operating modes..................................................................................................................................... 12
Normal mode..................................................................................................................................... 12
Special mode...................................................................................................................................... 12
Product identification ........................................................................................................... 13
Roller curve (SH 1210)........................................................................................................................... 13
Components........................................................................................................................................ 13
Property ............................................................................................................................................... 13
Technical data .................................................................................................................................... 14
Scope of supply........................................................................................................................................ 15
Nameplate................................................................................................................................................. 16
Determining permissible dimensions ................................................................................................... 16
Transport and storage .......................................................................................................... 18
Transport..................................................................................................................................................... 18
After the delivery .............................................................................................................................. 18
Storage....................................................................................................................................................... 18

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Installation ............................................................................................................................. 19
To be observed during installation...................................................................................................... 19
Electrical installation ......................................................................................................................... 19
Torque................................................................................................................................................... 20
Grounding........................................................................................................................................... 20
Orientation.......................................................................................................................................... 20
Connection.......................................................................................................................................... 20
Anchoring............................................................................................................................................ 20
Integration into complete system .................................................................................................. 20
Installing supports .................................................................................................................................... 21
Integrating the module in a complete system................................................................................... 22
Installing the universal support............................................................................................................. 23
Installing the side guide.......................................................................................................................... 25
Installing the photo cell and reflector................................................................................................. 27
Installing the photo cell.................................................................................................................... 28
Installing the reflector....................................................................................................................... 29
Connecting the modules......................................................................................................................... 30
Straight roller conveyor - roller curve......................................................................................... 31
Roller curve - straight module belt conveyor (80).................................................................... 32
Straight module belt conveyor (50) - roller curve.................................................................... 33
Roller curve - lateral diverter......................................................................................................... 34
Roller curve - front diverter............................................................................................................ 35
Initial startup and operation................................................................................................ 36
Initial startup.............................................................................................................................................. 36
Operation .................................................................................................................................................. 37
Before every operation start.......................................................................................................... 37
During operation............................................................................................................................... 37
Procedure in case of accident or fault ........................................................................................ 37
Cleaning................................................................................................................................. 38
Preparation for cleaning by hand....................................................................................................... 39
Manual cleaning....................................................................................................................................... 39
Resistance................................................................................................................................................... 41
Maintenance and repair ...................................................................................................... 42
Observe the following for maintenance and repair ...................................................................... 42
Maintenance intervals............................................................................................................................. 43
Maintenance and inspection list........................................................................................................... 43
Replacing the roller.................................................................................................................................. 44
Replacing the RollerDrive....................................................................................................................... 45
Replacing MultiControl ........................................................................................................................... 46
Replacing the finger guard and PolyVee belt................................................................................... 48
Replacing the photo cell and reflector............................................................................................... 49
Replacing the photo cell.................................................................................................................. 49
Replacing the reflector..................................................................................................................... 50
Troubleshooting..................................................................................................................... 51
In case of a fault....................................................................................................................................... 51

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Troubleshooting ........................................................................................................................................ 51
Spare and wear parts .......................................................................................................... 53
Ordering information.............................................................................................................................. 53
Spare parts drawing............................................................................................................................... 54
Spare parts list.......................................................................................................................................... 55
Decommissioning and disposal .......................................................................................... 56
Environmental protection regulations................................................................................................. 56
Declaration of incorporation ............................................................................................... 57
Declaration of incorporation ............................................................................................... 59
Appendix ............................................................................................................................... 61
Warranty for Interroll roller conveyors.............................................................................................. 61
Restrictions........................................................................................................................................... 61
Exceptions............................................................................................................................................ 61
Interroll Service......................................................................................................................................... 61

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Introduction
Notes about working with the installation and operating instructions
The Interroll Rollenkurve product is generally referred to as "module" in this document.
Contents of these
installation and operating
instructions
These installation and operating instructions contain important notes and information about the
various operating phases of the module:
• Transport, assembly and startup
• Safe operation, required maintenance tasks, removal of any faults
• Spare parts, supplementary accessories
Integrated part of the
product
The installation and operating instructions describe the module at the time of its initial delivery
after manufacturing.
In addition to these installation and operating instructions, special contractual agreements and
technical documents apply to special versions of the module and its additional equipment.
Installation and operating
instructions are part of the
module
4To ensure trouble-free and safe operation, as well as the settlement of possible warranty
claims, always read these installation and operating instructions first and observe all
information contained herein.
4Keep the installation and operating instructions close to the module.
4Pass the installation and operating instructions on to any subsequent operator or occupant.
Interroll does not accept any liability for faults or defects due to non-observance of these
installation and operating instructions.
4If you have any questions after reading the installation and operating instructions, please
contact Interroll customer service. Contact persons near you can be found on the Internet
under: www.interroll.com/contact.

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Introduction
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Warning notices in this document
The warning notices refer to risks which may arise while using the module. They are available in
four danger levels identified by the signal word:
Signal word Meaning
DANGER Identifies a danger with high risk that will result in death or serious injury
if it is not avoided.
WARNING Identifies a danger with medium risk that could result in death or serious
injury if it is not avoided.
CAUTION Identifies a danger with low risk that may result in minor or medium
injury if it is not avoided.
NOTICE Identifies a danger that results in property damages.
Symbols
This symbol marks useful and important information.
Requirement:
RThis symbol represents a prerequisite to be met prior to installation and maintenance work.
4This symbol marks the steps to be carried out.

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Safety
State of the art
The module has been built to comply with the state of the art. Nevertheless, users may encounter
hazards during its use.
Disregarding the notices in these installation and operating instructions may lead to life-
threatening injuries!
4Carefully read the installation and operating instructions and follow their content.
4Observe local accident prevention regulations and general safety regulations that apply in
the area of use.
Intended use
The module may only be used for industrial applications and in an industrial environment to
convey roller conveyor-ready goods, such as all types of boxes, packaged food or beverage
units.
The module is an incomplete machine and must be integrated into a complete system prior to
operation.
Field of use The module is dimensioned only for a certain field of use and may not be operated outside of
these specific limits. For additional information, see the chapter "Technical Data".
Any other use is considered inappropriate. Deviating operating conditions require additional
clarifications, a special release of the module and new contractual agreements.
Changes to the module Any modifications that affect the safety are not permitted.

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Unintended use
Any use beyond the intended use is considered inappropriate or, if required, must be authorized
by Interroll Trommelmotoren GmbH. Setup and operation in explosive atmospheres is prohibited.
The use in a medical-pharmaceutical area requires the approval from Interroll.
The transport of persons is prohibited.
The transport of hazardous or damaging goods is prohibited.
The transport of hot or hygroscopic goods is prohibited.
Installation in unprotected rooms exposed to the weather or in areas where the technology
deteriorates and can fail due to the prevailing climatic conditions is considered inappropriate
use.
Use of the module is not intended for private end customers! Use in a residential area is
prohibited without additional assessment and without the use of EMC protective measures that
have been adapted accordingly!
Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4Authorize only qualified personnel to perform the activities described in these instructions.
4The operating company must ensure that personnel follow locally applicable regulations and
rules about safety and hazards while working.
The following target groups are addressed in these instructions:
Operators Operators have been instructed in the operation and cleaning of the module and follow the
safety guidelines.
Service personnel The service personnel features a technical training and performs the maintenance and repair
tasks.
Electricians Persons working on electrical installations must have pertinent technical training.

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Personal protective equipment
4For all work, such as assembly, maintenance and cleaning tasks, wear personal protective
equipment that is suitable and appropriate for the hazard situation.
Close-fitting work clothing
Protective gloves
Safety shoes
Hard hat
Hearing protection

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Dangers
The following list informs you about the various types of danger or damage that may occur
while working with the module.
Safety devices 4Perform any maintenance and repair work on the module only when it is powered down and
ensure that it cannot be started accidentally.
4In an area frequented by people or if people can reach between conveying goods, take
additional protective measures.
4Do not remove protective covers or housing.
4Regularly check the safety devices.
Heat 4Do not touch the motor/RollerDrive during operation. Risk of burns.
Electricity 4Reach into the module only if the module is de-energized.
4Always keep the control cabinet closed. Before opening the control cabinet: Main power
switch to "OFF".
Rotating parts 4Never wear loose clothing.
4Never wear jewelery, such as necklaces or bracelets.
4If you have long hair, always wear a hair net.
Parts lying around or
falling off
4Remove equipment or material which is not required from the workspace.
4Wear safety shoes.
4Specify and monitor careful placement of the goods on the conveyor.
Risk of injury due to faults
during operation
4Regularly check the module for visible damage.
4Stop the module at once and ensure that it cannot be started accidentally in case of:
Smoke from a fire, unusual noise, blocked or defective conveying good, defective supports,
side guides or accessory devices, unauthorized removal of safety covers.
4Promptly have qualified personnel determine the cause of the fault.
4Immediately remove any escaping gear oil.
4Do not step onto the module during operation.
Insufficient hygiene 4Clean the module regularly.
4Follow all notices relevant to hygiene in these instructions.
Maintenance intervals
4Regularly perform maintenance and inspection work.
4Use only OEM spare parts.

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Interfaces to other devices
Hazard locations may occur while integrating the module into a complete system. These are not
part of this manual and have to be analyzed during the installation and startup of the complete
system.
4When combining the module with other modules or machinery, check for new hazard
locations before startup.
4If necessary, take further construction measures.
Operating modes
Normal mode The module is installed at the customer in a complete system and operated as part of the system.
Special mode Special operation refers to all operating modes that are required to guarantee and maintain
regular operation.
Special operating mode Explanation Comment
Transport/storage Loading and unloading, transport and storage -
Assembly/initial startup Installation at the end customer and performing the test run -
Cleaning External cleaning without removing protective devices When powered down
Maintenance/repairs Maintenance and inspection tasks When powered down
Troubleshooting Troubleshooting in the event of a fault -
Fault elimination Eliminating the fault When powered down
Decommissioning Removal from the complete system When powered down
Disposal Removal from the complete system and disassembly When powered down

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Product identification
Roller curve (SH 1210)
The Interroll roller curve is available in the following rated widths (BF):
• S: 405 mm
• M: 710 mm
• L: 862 mm
Components
4 3 25
1
876
Roller curve
1 Roller 5 MultiControl
2 Side frame at outside radius 6 Drive belt
3 Drive roller (RollerDrive) 7 Finger guard
4 Adapter plate 8 Side frame at inside radius
Property The module changes the direction of transport of roller conveyor-capable goods, such as
parcels, cardboard cartons or boxes.
Depending on the size of the module, the rated width is 405mm (S), 710mm (M) or 862mm (L).
The module's rollers are driven by several PolyVee belts running from roller to roller. The drive is
provided by an Interroll RollerDrive EC5000.
Using the Interroll RollerDrive allows for a compact design. Since the drive is located within the
side profiles, the individual modules can be installed very close to each other. Together with
MultiControl, it is very easy to implement a zero-pressure accumulation conveyor.
The base frame of the conveyor consists of stainless steel profiles with adjustable feet. As a
result, the transfer dimensions to adjacent modules are variably adjustable and the module can
be adjusted for uneven floors.

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Product identification
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Technical data SH 1210
Rated width (BF) 405 mm (S)
710 mm (M)
862 mm (L)
Conveying width (CW)
Dimensions of conveying good Max.: 700 x 800 mm
Max. load capacity per zone 35 kg
Conveyor speed 0.1 – 0.8m/s
Ambient temperature –5 to +40 °C
Incline/decline Not suitable
Motor type RollerDrive EC5000
Max. electrical power per zone 35 W
Rated voltage 24 V
Rated current 2.4 A
Starting current 5.5 A
Drive medium PolyVee belt
Control variants MultiControl Bus Interface (IPX5 housing)
Roller type IP55 roller
Roller diameter 50 mm
Roller material Stainless steel
Max. number of rollers 6 for 30°
9 for 45°
12 for 60°
18 for 90°
Cam angle 30°
45°
60°
90°
Inside radius 660 mm
Direction of rotation Clockwise / counterclockwise
Side guide Without, fixed, left or right
Electrical system side Left or right (preselected in the layouter)
Drive side Left or right (preselected in the layouter)
Protection rating RollerDrive: IP 66

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Product identification
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Scope of supply
The module is delivered completely assembled.
The scope of delivery includes:
• Frame including side frames
• Drive (RollerDrive)
• Rollers (drive rollers, carrying idlers)
• Finger guards
• End plates
Optional:
• MultiControl
• Photo cell and reflector, sensor holder and universal support
• Side guides, side guide brackets and universal support
• Connector sets incl. module connectors and contact guards
• Electronics
• Supports
The side guide profiles and sensors are delivered installed (if ordered).

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Product identification
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Nameplate
Conveyor Type
Interroll Trommelmotoren GmbH
Center of Excellence Hygienic Solutions
Opelstraße 3
41836 Hueckelhoven/Baal (Germany)
www.interroll.com
TypePlate
Level
Layout Position .No.
Sales Order No. / Pos. Serial Number
Build Year
Weight [kg]
10
4
1
3
2
5
7
8
9
6
Nameplate
1 Arrow in transport direction 6 Machine number
2 Company address 7 Serial number
3 Type designation 8 QR code
4 Level 9 Year of manufacture
5 Layout item no. 10 Weight in kg
The information on the nameplate is used to identify the conveyor. The type designation is
required to use the conveyor according to its intended use.
The nameplate is located on the right side frame.
Determining permissible dimensions
Between frames (BF) is the measure between the side frames.
Lane width (LW) is the measure between the side guides.
With fixed side guides, LW = BF. With flexible side guides, the LW dimension can be changed by
–90/+120mm.
=> BF – 90 ≤ LW ≤ BF + 120
The lane width of the conveyor for straight paths is at least the width of the transport material +
20mm: LW = W + 20mm

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Product identification
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NOTICE
Damage to the module or material!
Transport only material with permissible dimensions.
4Determine the dimension between frames (BF) based on ordering documents. Check
dimensions, if necessary.
4Select chart with matching lane width (LW).
4Check whether the dimensions of the material are located below the characteristic curve for
the lane width (LW).
4The lane width can also be determined with the formula:
Ra= (Ri+ W)2+ (L / 2)2
.
4If necessary, adjust lane width using the flexible side guides according to the dimensions of
the material.
W
Ri
Ra
L
LW
RaOutside radius of curve for rectangular transport material in mm
RiInside radius* of curve in mm
L Maximum length of transport material in mm
W Maximum width of transport material in mm
* The inside radius for our curves is always 825mm (deep freeze 791mm) and is measured at
the inside edge of the profile.

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Transport and storage
Transport
WARNING
Risk of injury during transport
4Fasten the module securely and slip-proof for transport.
4Ensure that the lifting device (e.g. fork lift) is rated for the weight of the module.
4Ensure that there are no persons under the suspended load while lifting and moving the
module.
4Have any persons leave the danger zone.
4Wear safety shoes.
4Check correct fastening for transport.
4Avoid strong impacts during transport.
4Do not expose the module to strong temperature fluctuations since these could damage the
electrical components.
Loosen the transport locks around the package. The crossbeams above the top module can then
be removed, thereby exposing the module. The individual module is lifted out of the package
using a suitable lifting device.
After the delivery 4Inspect module for transport damages.
4Immediately notify the carrier and manufacturer in case of damages to avoid losing any
claims for compensation.
Storage
WARNING
Risk of injury due to improper storage
4Do not stack modules. Do not place any other objects on the module.
4Check module for stability.
4If the module is not immediately placed in operation, store it at a location protected against
humidity and dust.

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Installation
WARNING
Risk of injury due to improper assembly
4Mechanical assembly tasks should be performed only by service personnel. Observe the
safety information.
4Electrical assembly tasks should be performed only by authorized electricians. Observe the
safety information.
4Carefully install all terminals and connections, such as cables, hoses and pipework, and
check for correct fit.
The module is delivered to the installation site as a pre-assembled unit and must be set up,
connected and integrated into a system on site.
If available, photo cell and reflector are already pre-assembled and connected. The side guides
(universal support, side guide brackets and side guide profiles) are also delivered assembled.
The installation tasks are divided into two sections:
• Setting up the module
• Integrating the module into a complete system
To be observed during installation
Electrical installation
DANGER
Danger - energized cable ends!
4Electrical installation should only be performed by qualified electricians.
4Ensure that the device is powered down.
4Minimum bending radii of cables, hoses and lines must be maintained.
WARNING
Risk of injury from crushing and electrocution
Installation and maintenance tasks on a conveyor system while it is in operation can cause
crushing and electric shock.
4Power down the entire conveyor module and ensure that it cannot be started accidentally.

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The module is provided with voltage either via CEE plug or direct installation in the control
cabinet.
4Check cables and components for damage before installation.
4The connection values of the module are listed on the nameplate of the RollerDrive EC5000.
It is located on the cable output side of the RollerDrive. In addition, the RollerDrive may
feature a label for the documentation. Connect the RollerDrive EC5000 according to its own
operating instructions.
Static electricity
Take proper measures for grounding and potential equalization.
Use only original fuses with specified amperage.
Torque When tightening screws and nuts, always observe the standard tightening torque, unless
specifically indicated otherwise. Standard screw lockers should be replaced as needed.
Grounding During installation of the module, its grounding must be ensured. A grounding connection, which
is fastened at the supports, is intended for this purpose. It is recommended to connect a
grounding connection with grounding cable every 20 m.
Orientation 4Align the module using the height-adjustable feet of the support. The roller top edge (for
roller conveyors) or the module conveyor top edge (for module belt conveyors) is the
relevant height for aligning the modules. Use suitable tools for the alignment (spirit level or
rotation laser).
4Secure the adjusted height.
4During alignment of the module, ensure that no moving parts are touching.
Connection 4Connect the individual modules with each other using the profile connector.
4During the setup of the module, check the passageways for the personnel. Install transitions
as necessary.
Anchoring 4Anchor or fasten the module torsion-free, e.g. to the floor or to adjacent components.
Integration into complete
system
4When integrating the module into the complete system, consider possible danger spots,
particularly infeed locations and interfaces.