Ipc Lavamatic 46 User manual

CT46 - Lavamatic 46

(IT) MANUALE ISTRUZIONI PER L’USO / (EN) OPERATOR’S MANUAL /

(FR) MANUEL D’INSTRUCTIONS / (DE) BEDIENUNGSANLEITUNG /

(ES) MANUAL DE INSTRUCCIONES / (NO) BRUKERHÅNDBOK /

(NL) GEBRUIKERSHANDLEIDING / (PT) MANUAL DE UTILIZAÇÃO /

(SE) INSTRUKTIONSBOK / (RU) РУКОВОДСТВО ОПЕРАТОРА /

(BG) РЪКОВОДСТВО ЗА ЕКСПЛОАТАЦИЯ /

(RO) MANUAL DE UTILIZARE

Consultare attentamente questo manuale prima di procedere a qualsiasi intervento sulla macchina

Read this manual carefully before carrying out any work on the machine

Lire attentivement ce manuel avant toute intervention sur la machine

Vorliegendes Handbuch vor jedem Eingri󰀨 an der Maschine aufmerksam durchlesen

Consulte detenidamente este manual antes de llevar a cabo cualquier trabajo en la máquina

Konsulter denne håndboken nøye før du går i gang med noen som helst type inngrep på maskinen

Raadpleeg deze handleiding aandachtig alvorens met enige werkzaamheid aan de machine te beginnen

Consulte atentamente este manual antes de efectuar qualquer intervenção na máquina

Läs noggrant igenom denna handbok innan du utför något som helst ingrepp på maskinen

Прочетете внимателно това ръководство, преди да започнете работа с машината

Внимательно ознакомьтесь с данной инструкцией до проведения любой работы с машиной

Citiți cu atenție acest manual înainte de a efectua orice operațiuni asupra mașinii

ENGLISH

(Translation of original

instructions)

TECHNICAL SPECIFICATIONS.............................................................................4
MACHINE DIMENSIONS........................................................................................6
IMPORTANT SAFETY PRECAUTIONS .................................................................7
SAFETY SYMBOLS...............................................................................................12
FIGURES................................................................................................................14
GENERAL INFORMATION....................................................................................20
Purpose of this manual ................................................................................................................. 20
Identifying the machine ................................................................................................................. 20
Documentation provided with the machine ................................................................................... 20
TECHNICAL INFORMATION.................................................................................21
General description ....................................................................................................................... 21
Parts of the machine ..................................................................................................................... 21
Danger zones ................................................................................................................................ 21
Accessories ................................................................................................................................... 21
HANDLING AND INSTALLATION .........................................................................22
Lifting and transporting the palletized machine ............................................................................. 22
Inspection on delivery ................................................................................................................... 22
Unpacking ..................................................................................................................................... 22
Electrical connections and earth (mains powered versions) ......................................................... 22
Power supply batteries (battery powered versions) ...................................................................... 23
Batteries: preparation .................................................................................................................... 23
Batteries: installation and connection............................................................................................ 23
Batteries: removal ......................................................................................................................... 24
Lifting and transporting the machine ............................................................................................. 24
PRACTICAL GUIDE FOR THE OPERATOR.........................................................24
Controls - Description.................................................................................................................... 24
Mounting and adjusting the squeegee .......................................................................................... 25
Moving the machine when not in operation................................................................................... 26
Mounting and changing the brush/pad drive boardspad drive boards ..................................................................... ..................................................................... 2626
Detergents - Instructions ............................................................................................................... 26
Preparing the machine for work .................................................................................................... 26
Working ......................................................................................................................................... 27
At the end of work: ........................................................................................................................ 28
Some useful tips to get the most from your scrubber dryer .......................................................... 28
Draining the dirty water ................................................................................................................. 28
Draining the clean water ............................................................................................................... 29
PERIODS OF INACTIVITY ....................................................................................29
BATTERY MAINTENANCE AND CHARGING ......................................................29
MAINTENANCE INSTRUCTIONS.........................................................................30
Maintenance  -  Ge neral  rules ......................................................................................................... 30
Routine maintenance .................................................................................................................... 30
Squeegee blades: replacing.......................................................................................................... 30
Fuses: replacing ............................................................................................................................ 30
Routine maintenance .................................................................................................................... 30
Six monthly operations .................................................................................................................. 31
Maintenance.................................................................................................................................. 31
TROUBLESHOOTING...........................................................................................32
How to resolve possible problems ................................................................................................ 32
ERROR CODE DISPLAYED..................................................................................33
3

TECHNICAL SPECIFICATIONS

CT46 B50 CT46 BT50 CT45 C50

230V

Cleaning width

mm 500

inches 19,68

Squeegee width

mm 730

inches 28,74

Cleaning capacity per hour

m2/h 1750

ft2/h 18836

Number of brushes no. 1

Brush diameter

mm 500

inches 19,68

Maximum brush pressure g/cm216-20

Brush rotation speed RPM 155 155 140

Brush motor power

W 360 360 450

HP 0,48 0,48 0,60

Drive motor power W / /

Suction motor power

W 294 294 461

HP 0.39 0.39 0,61

Machine power in average operating condi-

tions (PM)

W 432 828

HP 0,57 1,11

Maximum speed km/h / /

Solution tank

l 40

galls. 8,79

Dirty water tank

l 45

galls. 9,89

Rear wheel diameter

mm 250

inches 9,84

Negotiable gradient % 2

Gross weight (GVW)

kg 190 104

lbs 418,88 229,28

Weight of the machine in transit without

batteries

kg 60 64

lbs 132,28 141,1

Weight of the machine in transit with bat-

teries

kg 148 /

lbs 326,28 /

Number of batteries no. 2 2 /

Machine voltage VMV 12x2 12x2 /

Individual battery capacity Ah (5h) 105 105 /

Supply voltage (battery recharge) Version without

on board battery

charger

V 24Vdc 24Vdc /

Max current (battery recharge) A 15 15 /

Mains supply voltage Mains powered ver-

sions with on board

charger

V100-240Vac

50-60Hz

100-240Vac

50-60Hz

220-240Vac

50-60Hz

Max current (amperes) I A4,8 4,8 9

Machine dimensions

X=1065

Z=1280

Z=950

Y=715

inches

X=41.92

Z=50.39

Z=37.4

Y = 28.14

Battery compartment dimensions (length,

width, height)

mm 340x355x305 /

inches 13,38x13,97x12 /

Packed size (length, width, height)

mm 1070x680x1130

inches 42,12x26,77x44,48

Sound pressure - Annex DD (Emission of

acoustical noise) EN 60335-2-72: 2012

LpA

(dBA) 70 73

Measurement uncertainty K

(dBA) 3 3

Vibration level (hand) (IEC 60335-2-72) ahv

m/sec2≤2.5 ≤2.5

Measurement uncertainty, k m/sec2///

Vibration level (body) HBV

m/sec2///

Measurement uncertainty, k m/sec2///

Maximum water and detergent temperature

°C 55

°F 131

IP Degree of protection IP IPX3

The su󰀩x +CB following the description of the model on the machine identication data plate indicates that there

is a battery charger installed on the machine in question.

Gross weight (GVW): maximum permissible weight with the machine fully loaded and ready for use. The gross

weight of the machine includes the detergent solution tank full of clean water, empty dirty water tank (half full in

the case of recycling systems), empty dust bags, the hopper lled to its rated capacity, the largest recommended

batteries and all accessories such as cables, hoses, detergent, mops and brushes.

Transported weight: the weight of the machine including batteries, but excluding optionals (for example, the

operator's cabin, FOPS (Falling Object Protective Structure), second and third side brushes and front brush at-

tachment), fresh water (in the case of scrubbers or combination machines) and the weight of a standard operator

(75 kg).

Data subject to changes without prior warning

V, I: charging / supply values

VM , PM : machine in operation (all functions on)

MACHINE DIMENSIONS

X-Y-Z: See “TECHNICAL SPECIFICATIONS” table

IMPORTANT SAFETY

PRECAUTIONS

Basic safety precautions must be followed when using

any electrical equipment.

READ ALL INSTRUCTIONS BEFORE

OPERATING THIS MACHINE

WARNING! - To minimise the risk of electrocution or injury:

a) Never leave the machine unsupervised when connected to the mains power sup-

ply. Disconnect the machine from the mains power socket after use or before per-

forming maintenance.

b) Never allow the machine to be used as a toy. Be extremely vigilant whenever the

machine is operated by or near children.

c) Only use the machine as instructed in this manual. Only use the accessories

recommended by the manufacturer.

d) Do not use the machine if the power cable or plug is damaged. If the machine

does not function as it should or has been dropped, damaged, left outdoors or has

fallen in water, have it checked and repaired by a specialist service centre.

e) Do not move or transport the machine by pulling on its power cable. Do not use

the power cable as a handle, close doors on it or pull it over sharp objects or cor-

ners. Do not run over the power cable with the machine. Keep the power cable well

clear of hot surfaces.

f) Do not disconnect the machine by pulling on the power cable. Grip the plug, not

the cable, to disconnect the machine.

g) Never touch a mains powered machine with wet hands.

h) Do not insert objects into the ventilation slots. Do not operate the machine with

blocked ventilation slots. Remove all dust, dirt, hair and debris that might be block-

ing the air ow.

i) Keep hair, loose garments, ngers and all other parts of the body well clear of slots

and moving parts.

l) Switch o󰀨 all controls before unplugging the machine.

m) Take particular care when cleaning stairs.

n) Do not use the machine to clean up ammable or combustible liquids like petrol,

and do not operate the machine in areas where such liquids may be present.

The machine must not be used for purposes other than those expressly intended.

Evaluate the type of building in which the device is to be used (e.g.: chemical or

pharmaceutical production facilities, hospitals, etc.), and ensure strict observance

of the pertinent safety regulations and conditions.

Do not operate the machine in inadequate lighting, explosive atmospheres, on pub-

lic roads or to clean dirt that is hazardous to health (dust, gas, etc.).

The machine must be kept indoors at all times.The machine must be kept indoors at all times.

The machine is designed to operate in temperatures between +4°C and +35°C. It

can be stored in temperatures between +0°C and +50°C when not in use.

The machine must be used at an altitude below 2000 m.The machine must be used at an altitude below 2000 m.

The machine is designed to operate at relative humidity levels between 0% and

95%.

The machine must be used exclusively by persons trained in its use and/or who

have demonstrated their ability and have been expressly authorised to use it.

The machine is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, un-

less they are supervised by a person responsible for their safety and have received

instruction in the use of the machine.

Never use detergents other than those specied. Follow the instructions on the rela-

tive safety data sheet.

Always keep detergents out of the reach of children. In the event of detergent mak-

ing contact with the eyes, wash immediately and copiously with water, and if swal-

lowed, consult a doctor immediately.

Numerous unpleasant experiences have shown that a wide range of personal

objects may cause serious accidents. Before beginning work, remove jewellery,

watches, ties, etc.

The operator must always use Personal Protective Equipment: protective apron

or overalls, non-slip waterproof shoes, rubber gloves, protective eyewear and ear

defenders, and mask for protection of the respiratory airways.

Do not pick up burning or smoking material like cigarettes, matches or hot ashes.

Never operate the machine on slopes or ramps of more than 2%. Never drive across

even gentle slopes. Always manoeuvre with care and avoid reversing.

If you need to transport the machine over ramps or steep slopes, to prevent it tipping

over or running out of control, completely empty the detergent and dirty water tanks

and remove the batteries.

Never park the machine on a slope.

Never leave the machine unattended while switched on. Before leaving it, discon-

nect the machine from the mains power supply and make sure it cannot move ac-

cidentally.

Never use the machine to transport people or goods or for towing. Do not tow the

machine.

Never rest objects of any signicant weight on the machine, for whatever reason.

Do not remove, modify or bypass safety devices (brush guards, battery covers,

fuses, electric system covers, etc.).

Always check the condition of the brush guard before operating the machine. If any

damage is found, do not operate the machine but have the guard replaced by per-

sonnel trained and authorised by the manufacturer.

Never touch the brush unless the machine is disconnected from the power supply.

The uids collected during work contain detergent, disinfectant, water and organic

and inorganic material. They must be disposed o󰀨 in accordance with current leg-They must be disposed o󰀨 in accordance with current leg-

islation.islation.

Never wash the machine with water jets.

Make sure the electrical characteristics of the machine (voltage, frequency, power) characteristics of the machine (voltage, frequency, power)

given on the nameplate correspond to those of the mains electricity supply.given on the nameplate correspond to those of the mains electricity supply.

Make sure the power sockets used for mains powered models and battery chargers

are properly earthed and protected by a 2-pole thermal magnetic switch with dif-

ferential circuit-breaker:

►rated current 15-16A

► IΔn di󰀨erential current: 0.03A

►Icn breaking capacity: 6000 A

► AC di󰀨erential breaker trip

This equipment must be earthed. In the event of a malfunction or failure, the earth This equipment must be earthed. In the event of a malfunction or failure, the earth

connection provides the path of least resistance for electrical current, reducing the connection provides the path of least resistance for electrical current, reducing the

risk of electric shock. risk of electric shock.

Mains powered versions come with a three-wire cable and a three-pin earthed plug Mains powered versions come with a three-wire cable and a three-pin earthed plug

for use in a suitable earthed socket. The earth wire is yellow and green. Never con-for use in a suitable earthed socket. The earth wire is yellow and green. Never con-

nect this wire to anything other than the earth terminal of the socket.nect this wire to anything other than the earth terminal of the socket.

The plug must be inserted into a suitable socket, correctly installed and wired in ac-The plug must be inserted into a suitable socket, correctly installed and wired in ac-

cordance with local building regulations.cordance with local building regulations.

Incorrect wiring or failure to connect the machine's earth wire may lead to a risk ofIncorrect wiring or failure to connect the machine's earth wire may lead to a risk of

electrocution.electrocution.

If in doubt about the proper earthing of the power socket, have it checked by a quali-If in doubt about the proper earthing of the power socket, have it checked by a quali-

ed electrician.ed electrician.

Do not tamper with the plug tted to the machine, and use only sockets compatible Do not tamper with the plug tted to the machine, and use only sockets compatible

with this same plug. If the power socket needs to be replaced, have the job done bywith this same plug. If the power socket needs to be replaced, have the job done by

a professional electrician.a professional electrician.

Use of adapters with the machine's mains power plug is strictly forbidden.Use of adapters with the machine's mains power plug is strictly forbidden.

When operating mains powered versions, to avoid the risk of electrocution, use only When operating mains powered versions, to avoid the risk of electrocution, use only

the extension supplied with the machine.the extension supplied with the machine.

When using mains powered versions, take care to prevent the rotating brush from

coming into contact with the power cable.

To reduce the risk of personal injury caused by the machine's power plug

becoming loose in the extension, periodically check that the connection is secure.

Using an extension with a loose connection can cause overheating, smoke and

even re.

To reduce the risk of the machine's mains power plug becoming loose in the exten-

sion, tie a knot as shown

(g. M), or secure the machine's power cable to the clip on the machine's handle as (g. M), or secure the machine's power cable to the clip on the machine's handle as

shownshown (g. N)(g. N)..

When operating mains powered versions, When operating mains powered versions, periodically examine the mains cable and

extension. If any damage is detected, do not use the machine and refer the neces-

sary repairs to personnel trained and authorised by the manufacturer.

Battery charger: check the power cable regularly for damage. In the event of dam-Battery charger: check the power cable regularly for damage. In the event of dam-

age, do not use the machine. Have the cable replaced by age, do not use the machine. Have the cable replaced by personnel trained andpersonnel trained and

authorised by the manufacturerauthorised by the manufacturer.

It is essential to respect the battery manufacturer's instructions.It is essential to respect the battery manufacturer's instructions.

►►Always keep the batteriesAlways keep the batteries clean and dry to avoid surface leakage currents.

► Protect the batteries from impurities such as metal dust.

►Never rest metal tools on batteries as they could cause short circuits and

lead to explosions.

► Never wear metal rings or bracelets when working on batteries.

► Do not smoke, use naked ames or sparks near batteries.

► Never lift or handle batteries by their terminals.

►Batteries must be disposed of through appropriate channels and not as nor-

mal waste.

► In the case of gel batteries, never attempt to remove the battery cover to add

water or acid to the cell/s inside.

► When using acid for leak-proof tubular batteries, always follow the safety

instructions scrupulously.

►The electrolyte contained in batteries is a sulphuric acid solution and is

highly corrosive.

► In the event of contact with the eyes, wash immediately with plenty of

water and seek medical advice

► In the event of contact with the skin or clothing, wash with plenty of

water.

► Store out of the reach of children.

► Use suitable gloves and protect the eyes and face.

► Make sure that the area is well ventilated before recharging batteries.

All maintenance operations must be performed in an adequately lit place and onlyAll maintenance operations must be performed in an adequately lit place and only

after disconnecting the machine from the power supply (in cable models, unplug the after disconnecting the machine from the power supply (in cable models, unplug the