IPC CT15 User manual

Read this manual carefully before carrying out any work on the machine
OPERATOR MANUAL
CT15

CONTENTS
TECHNICAL SPECIFICATIONS 3
MACHINE DIMENSIONS 5
IMPORTANT SAFETY PRECAUTIONS 6
SAFETY SYMBOLS 9
FIGURES 10
GENERAL INFORMATION 15
TECHNICAL INFORMATION 16
MOVEMENT INSTALLATION 17
Lifting and transporting the packaged machine 17
Delivery checks 17
Unpacking 17
Power supply batteries 18
Batteries: preparation 18
Batteries: installation and connection 19
Batteries: removal 19
Lifting and transporting the machine 19
PRACTICAL GUIDE FOR THE OPERATOR 20
Controls - Description 20
Mounting and adjusting the squeegee 21
Moving the machine when not in operation 21
Mounting and changing the brush/drive disks 21
Detergents - Instructions 21
Preparing the machine for work 22
Working 22
At the end of work 22
Some useful tips to get the most from your scrubber drier 23
Draining the dirty water 23
Draining the clean water 23
PERIODS OF INACTIVITY 24
BATTERY MAINTENANCE AND CHARGING 25
MAINTENANCE INSTRUCTIONS 26
Maintenance - General rules 26
Ordinary maintenance 26
Squeegee blades: replacing 26
Fuses: replacing 26
Routine maintenance 27
Six monthly operations 27
Maintenance 27
TROUBLESHOOTING 28

Page 3
TECHNICAL SPECIFICATIONS
Cleaning width
mm 350
inch 14
Squeegee width
mm 450
inch 17.7
Cleaning capacity per hour
m2/h 1300
ft2/h 13993
Number of brushes n° 1
Brush diameter
mm 355
inch 14
Maximum brush pressure g/cm2/
Brush rotation speed g/1° - RPM 140
Brush motor power
W 200
HP 0.26
Drive motor power W /
Maximum speed Km/h /
Suction motor power
W 550
HP 0.73
Solution tank
L15
gal 4
Dirty water tank
L 16.5
gal 5
Rear wheel diameter
mm 250
inch 9.84
Maximum slope % 2
Gross weight
Kg 58
lbs 127.86
Transported weight
Kg 36
lbs 79.36
Machine dimensions
mm
X = 787
Z = 1165
Z1 = 690
Y = 468
inch
X = 30.98
Z = 45.86
Z1 = 27.1
Y = 18.42
Battery compartment dimensions (length, width, height)
mm 205 x 265 x 205
inch 8.0 x 10.4 x 8.0
Packed size (length, width, height)
mm 800 x 450 x 640
inch 31.4 x 17.7 x 25.1
Sound pressure (EN 60704) LpA
(dBA) ≤70
Measurement uncertainty K
(dBA) 2.5

Page 4
Vibration level (hand) (IEC 60335-2-72) ahv
m/sec2≤2.5
Measurement uncertainty, k m/sec20.5
Vibration level (body) HBV
m/sec2/
Measurement uncertainty, k m/sec2/
Maximum water and detergent
temperature
°C 4 - 35
°F 39 - 95
Battery charger
V 100 - 240
Hz 50 - 60
A 1.35
Number of batteries n° 2
Battery voltage V 12
Individual battery capacity Ah (5h) 29
Power system voltage V 24
Rated current A 31
Power supply frequency Hz /
Rated power W 750
IP Index of Protection IP IPX3
Data subject to variation without warning.
Gross weight: maximum allowable weight with the
machine fully loaded and ready for use. The gross
weight of the vehicle includes, when applicable, full
clean water tanks, empty dirty water tanks (half full
in the case of recycling systems), empty dust bags,
the hopper fi lled to its rated capacity, the largest
recommended batteries and all accessories such as
cables, hoses, detergent, mops and brushes.
Transported weight: the weight of the machine
including the batteries, but excluding optionals (for
example, the operator’s cabin, FOPS, second and third
side brushes and front brush attachment), fresh water
(in the case of scrubbers or combined machines) and
the weight of a standard operator (75 kg)

Page 5
MACHINE DIMENSIONS
AB
Z
Z1
Data X-Y-Z: See table “TECHNICAL SPECIFICATIONS”

Page 6
IMPORTANT SAFETY PRECAUTIONS
Basic safety precautions must be followed when using any electrical equipment.
READ ALL INSTRUCTIONS
BEFORE OPERATING THIS MACHINE
WARNING! - To minimise the risk of of an electric
shock or injury:
a) Never leave the machine unsupervised when
connected to the mains power supply. Disconnect the
machine from the mains power socket after use or
before performing maintenance.
b) Never allow the machine to be used as a toy. Be
extremely vigilant whenever the machine is operated
by or near children.
c) Only use the machine as instructed in this manual.
Only use the accessories recommended by the
manufacturer.
d) Do not use the machine if the power cable or plug
is damaged. If the machine does not function as it
should or has been dropped, damaged, left outdoors
or has fallen in water, have it checked and repaired
by a specialist service centre.
e) Do not move or transport the machine by pulling
on its power cable. Do not use the power cable as a
handle, close doors on it or pull it over sharp objects
or corners. Do not run over the power cable with
the machine. Keep the power cable well clear of hot
surfaces.
f) Do not disconnect the machine by pulling on
the power cable. Grip the plug, not the cable, to
disconnect the machine.
g) Never touch a mains powered machine with wet
hands.
h) Do not insert objects into the ventilation slots. Do
not operate the machine with blocked ventilation
slots. Remove all dust, dirt, hair and debris that might
be blocking the air fl ow.
i) Keep hair, loose garments, fi ngers and all other
parts of the body well clear of slots and moving parts.
l) Switch off all controls before unplugging the
machine.
m) Take particular care when cleaning stairs.
n) Do not use the machine to clean up fl ammable or
combustible liquids like petrol, and do not operate the
machine in areas where such liquids may be present.
The machine must not be used for purposes other
than those for which it was expressly designed.
Scrupulously respect all safety standards and
conditions applicable to the type of building in which
the machine is to be operated (e.g.: pharmaceutical
companies, hospitals, chemicals, etc.).
Do not operate the machine in inadequate lighting,
explosive atmospheres, on public roads or to clean
dirt that is hazardous to health (dust, gas, etc.).
The machine must be kept indoors at all times.
The machine must be kept indoors at all times.
The machine is designed to operate in temperatures
between +4°C and +35°C. It can be stored in
temperatures between +0°C and +50°C when not in
use.
The machine must be used at an altitude below
The machine must be used at an altitude below
2000m.
2000m.
The machine is designed to operate at relative
humidity levels between 0% and 95%.
The machine must be used exclusively by persons
trained in its use and/or who have demonstrated their
ability and have been expressly authorised to use it.
The machine is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they are supervised by a person
responsible for their safety and have received
instruction in the use of the machine.

Page 7
Never use detergents other than those specifi ed.
Follow the instructions on the relative safety sheet.
We recommend keeping detergents out of reach of
children. In the event of contact with the eyes, wash
immediately with abundant water. If ingested, consult
a doctor immediately.
Numerous unpleasant experiences have shown that
a wide range of personal objects may cause serious
accidents. Before beginning work, remove jewellery,
watches, ties, etc.
The operator must always use personal protection
devices: protective apron or overalls, non-slip
waterproof shoes, rubber gloves, protective goggles
and ear protectors and mask to protect the respiratory
tract.
Do not pick up burning or smoking material like
cigarettes, matches or hot ashes.
Never operate the machine on slopes or ramps
of more than 2%. Never drive across even gentle
slopes. Always manoeuvre with care and avoid
reversing.
If you need to transport the machine over ramps or
steep slopes, to prevent it tipping over or running out
of control, completely empty the detergent and dirty
water tanks and remove the batteries.
Never park the machine on a slope.
Never leave the machine unattended while switched
on. Before leaving it, disconnect the machine from
the mains power supply and make sure it cannot
move accidentally.
Never use the machine to transport people or goods
or to tow things. Do not tow the machine.
Never rest objects of any weight on the machine for
any reason.
Do not remove, modify or bypass safety devices
(brush guards, battery covers, fuses, electric system
covers, etc.).
Always check the condition of the brush guard before
operating the machine. If any damage is found,
do not operate the machine but have the guard
replaced by personnel trained and authorised by the
manufacturer.
Never touch the brush unless the machine is
disconnected from the power supply.
The fl uids collected during work contain detergent,
disinfectant, water and organic and inorganic
material.
They must be disposed off in accordance
They must be disposed off in accordance
with current legislation.
with current legislation.
Never wash the machine with water jets.
Make sure the electrical
characteristics of the
characteristics of the
machine (voltage, frequency, power) given on
machine (voltage, frequency, power) given on
the nameplate correspond to those of the mains
the nameplate correspond to those of the mains
electricity supply.
electricity supply.
Make sure the power sockets used for mains
powered models and battery chargers are properly
earthed and protected by a 2-pole thermal magnetic
switch with diff erential circuit-breaker:
► rated current 15-16A
► IΔn diff erential current: 0.03A
► Icn breaking capacity: 6000 A
► AC diff erential breaker intervention
This equipment must be earthed. In the event of a
This equipment must be earthed. In the event of a
malfunction or failure, the earth connection provides
malfunction or failure, the earth connection provides
the path of least resistance for electrical current,
the path of least resistance for electrical current,
minimising the risk of of an electric shock.
minimising the risk of of an electric shock.
Mains powered versions come with a three-wire cable
Mains powered versions come with a three-wire cable
and a three-pin earthed plug for use in a suitable
and a three-pin earthed plug for use in a suitable
earthed socket. The earth wire is yellow and green.
earthed socket. The earth wire is yellow and green.
Never connect this wire to anything other than the
Never connect this wire to anything other than the
earth terminal of the socket.
earth terminal of the socket.
The plug must be plugged into a suitable socket,
The plug must be plugged into a suitable socket,
correctly installed and wired according to local
correctly installed and wired according to local
standards.
standards.
Incorrect wiring or failure to connect the machine’s
Incorrect wiring or failure to connect the machine’s
earth wire may lead to a risk of of an electric shock.
earth wire may lead to a risk of of an electric shock.
If you are in doubt about the proper earthing of
If you are in doubt about the proper earthing of
the power socket, have it checked by a qualifi ed
the power socket, have it checked by a qualifi ed
electrician.
electrician.
Do not tamper with the plug supplied with the
Do not tamper with the plug supplied with the
machine. Only use sockets that are suitable for
machine. Only use sockets that are suitable for
the machine’s mains plug. If the plug needs to be
the machine’s mains plug. If the plug needs to be
replaced, have the job done by a
replaced, have the job done by a
qualifi ed electrician
qualifi ed electrician
.
.
Use of adapters with the machine’s mains power plug
Use of adapters with the machine’s mains power plug
is strictly forbidden.
is strictly forbidden.

Page 8
When operating mains powered versions, to avoid
When operating mains powered versions, to avoid
the risk of of an electric shock, use only the extension
the risk of of an electric shock, use only the extension
supplied with the machine.
supplied with the machine.
When using mains powered versions, take care to
prevent the rotating brush from coming into contact
with the power cable.
To reduce the risk of personal injury caused by
the machine’s power plug becoming loose in the
extension, periodically check that the connection is
secure. Using an extension with a loose connection
can cause overheating, smoke and even fi re.
To reduce the risk of the machine’s mains power plug
becoming loose in the extension, tie a knot as shown
(fi g. M), or secure the machine’s power cable to the
(fi g. M), or secure the machine’s power cable to the
clip on the machine’s handle as shown
clip on the machine’s handle as shown
(fi g. N)
(fi g. N)
.
.
When operating mains powered versions,
When operating mains powered versions, periodically
examine the mains cable and extension. If any
damage is detected, do not use the machine and
refer the necessary repairs to personnel trained and
authorised by the manufacturer.
Battery charger: check the power cable regularly
Battery charger: check the power cable regularly
for damage. In the event of damage, do not use the
for damage. In the event of damage, do not use the
machine. Have the cable replaced by
machine. Have the cable replaced by personnel
trained and authorised by the manufacturer
.
.
Use only the battery charger supplied with the
Use only the battery charger supplied with the
machine to recharge the batteries.
machine to recharge the batteries.
It is essential to respect the battery manufacturer’s
It is essential to respect the battery manufacturer’s
instructions.
instructions.
►
►
Always keep the batteries
Always keep the batteries clean and dry to
avoid surface leakage currents.
► Protect the batteries from impurities such as
metal dust.
► Never rest metal tools on batteries as
they could cause short circuits and lead to
explosions.
► Never wear metal rings or bracelets when
working on batteries.
► Do not smoke, use naked fl ames or sparks
near batteries.
► Never lift or handle batteries by their terminals.
► Batteries must be disposed of through
appropriate channels and not as normal waste.
► In the case of gel batteries, never attempt to
remove the battery cover to add water or acid
to the cell/s inside.
► When using acid for leak-proof tubular
batteries, always follow the safety instructions
scrupulously.
► The electrolyte contained in batteries is
a sulphuric acid solution and is highly
corrosive.
► In the event of contact with the eyes, wash
immediately with plenty of water and seek
medical advice
► In the event of contact with the skin or
clothing, wash with plenty of water.
► Store out of the reach of children.
► Use suitable gloves and protect the eyes
and face.
► Make sure that the area is well ventilated
before recharging batteries.
All maintenance operations must be performed in an adequately lit place and only after disconnecting the machine
All maintenance operations must be performed in an adequately lit place and only after disconnecting the machine
from the power supply. With mains powered models, unplug the machine from the mains power socket. With
from the power supply. With mains powered models, unplug the machine from the mains power socket. With
battery models, remove the fuse from the battery bridge. With mains powered models, the operator must always
battery models, remove the fuse from the battery bridge. With mains powered models, the operator must always
be in a position to verify that the plug remains unplugged from the mains power socket throughout maintenance
be in a position to verify that the plug remains unplugged from the mains power socket throughout maintenance
operations.
operations.
All work on the electrical system and all maintenance and repair operations other than those explicitly described in
this manual must be performed by personnel trained and authorised by the manufacturer.
If the power cable, plug or terminals require replacing, make sure the electrical connections and cable grip are
tightly fastened to guarantee the resistance of the cable if pulled.
KEEP THESE INSTRUCTIONS SAFE.

Page 9
SAFETY SYMBOLS
MAXIMUM SLOPE
OPERATOR'S MANUAL, INSTRUCTIONS FOR USE
READ THE OPERATOR'S MANUAL
DIRECT CURRENT SYMBOL
INSULATION CLASS, THIS CLASSIFICATION ONLY
APPLIES TO BATTERY POWERED MACHINES
EARTH SYMBOL, IDENTIFIES ANY TERMINAL DESTINED FOR CONNECTION
TO AN EXTERNAL EARTH CONDUCTOR TO PROTECT AGAINST THE RISK OF
AN ELECTRIC SHOCK IN THE EVENT OF A MALFUNCTION
MACHINE RUN SYMBOL
MACHINE STOP SYMBOL
MACHINE STANDBY SYMBOL
SPECIAL WASTE. DO NOT DISPOSE OF AS NORMAL WASTE.
CAUTION! RISK OF ABRASION
4°C
35°C
MINIMUM AND MAXIMUM TEMPERATURE OF LIQUID IN TANK
CAUTION! PROTECT AGAINST RAIN
CAUTION! PROTECT AGAINST DIRECT SUNLIGHT
ARRANGEMENT AND CONNECTION OF BATTERIES

Page 10
FIGURES
A
2
8
1
5
4
6
3
7
1
B