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ipf electronic touchMATRIX BA050100 User manual

MANUAL •Subject to alteration! Version: December 2017
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•Rosmarter Allee 14 •58762 Altena
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Tel +49 2351 9365-0 •Fax +49 2351 9365-19
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[email protected] •www.ipf-electronic.com 1
touchMATRIX Indicator BA050100
Process indicator with two 16 bit analog inputs, touch screen and graphic display
Product Features:
Operating modes for visualization of input 1, input 2 or combinations of inputs (IN1+IN2, IN2-IN2,
IN1xIN2, IN1:IN2)
Two universal 16 bit analog inputs for -10 … +10 V / 0 … 10 V / 0 … 20 mA / 4 … 20 mA
High accuracy reference output 10 V for potentiometers > 1 kOhm
Bright and high-contrast display with event-dependent color variations
Emulation of a 7-segment display inclusively icons and units
Intuitive and easy parameterization by plain text and touchscreen
24 V auxiliary output for encoder supply
Totalization for each input
Linearization with 24 control points for each input
Numerous features, e. g. tara, averaging filter, sampling time for each input
3.78 x 1.89 inch norm panel housing and IP65 protection
Available Options:
BA050100: Basic unit with 2 analog inputs (16 Bit), 3 control inputs
16 bit analog output, 4 control outputs, serial RS232 interface
MANUAL •Subject to alteration! Version: December 2017
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Version:
Description
July 2017
First Version
December 2017
Expansion of the sale unit / fixes
Table of Contents
1. Safety Instructions and Responsibility......................................................................................... 4
1.1. General Safety Instructions .................................................................................................. 4
1.2. Use according to the intended purpose ............................................................................... 4
1.3. Installation ............................................................................................................................ 5
1.4. Cleaning, Maintenance and Service Notes ........................................................................... 5
2. Introduction................................................................................................................................ 6
2.1. Operation mode ................................................................................................................... 6
3. Electrical Connections ................................................................................................................ 7
3.1. DC Power Supply................................................................................................................... 7
3.2. Auxiliary Voltage Output ...................................................................................................... 7
3.3. Analog Input ......................................................................................................................... 8
3.4. Reference-output ................................................................................................................. 8
3.5. Control Inputs ....................................................................................................................... 9
3.6. Analog Output ...................................................................................................................... 9
3.7. Serial interface.................................................................................................................... 10
3.8. Control-Output ................................................................................................................... 10
4. Display and Touchscreen .......................................................................................................... 11
4.1. Screen structure for parametrization................................................................................. 11
4.2. Screen structure in operation............................................................................................. 12
5. Parameter / Overview-Menu Structure..................................................................................... 13
5.1. General Menu..................................................................................................................... 15
5.2. IN 1 Properties.................................................................................................................... 16
5.3. IN 1 Linearization................................................................................................................ 19
5.4. IN 1 Totalization.................................................................................................................. 20
5.5 IN 2 Properties.................................................................................................................... 23
5.6 IN 2 Linearization................................................................................................................ 24
5.7 IN 2 Totalization.................................................................................................................. 24
5.8 Linkage Properties .............................................................................................................. 25
5.9 Preselection Values............................................................................................................. 28
5.10 Preselection 1 Menu........................................................................................................... 29
5.11 Preselection 2 Menu........................................................................................................... 33
5.12 Preselection 3 Menu........................................................................................................... 34
5.13. Preselection 4 Menu........................................................................................................... 35
5.14. Serial Menu......................................................................................................................... 36
5.15. Analog Out Menu ............................................................................................................... 38
5.16. Command Menu ................................................................................................................. 40
5.17. Display Menu ...................................................................................................................... 42
6. Appendix .................................................................................................................................. 44
MANUAL •Subject to alteration! Version: December 2017
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6.1. Data readout via serial interface ........................................................................................ 44
6.2. Parameter / serial codes..................................................................................................... 45
6.3. Linearization ....................................................................................................................... 51
6.4. Dimensions ......................................................................................................................... 53
6.5. Technical specifications ...................................................................................................... 54
Safety Instructions and Responsibility
1.1 General Safety Instructions
This operation manual is a significant component of the unit and includes important rules and hints about
the installation, function and usage. Non-observance can result in damage and/or impairment of the
functions to the unit or the machine or even in injury to persons using the equipment!
Please read the following instructions carefully before operating the device and observe all safety and
warning instructions! Keep the manual for later use.
A pertinent qualification of the respective staff is a fundamental requirement in order to use these manual.
The unit must be installed, connected and put into operation by a qualified electrician.
Liability exclusion: The manufacturer is not liable for personal injury and/or damage to property and for
consequential damage, due to incorrect handling, installation and operation. Further claims, due to errors
in the operation manual as well as misinterpretations are excluded from liability.
In addition the manufacturer reserves the right to modify the hardware, software or operation manual at
any time and without prior notice. Therefore, there might be minor differences between the unit and the
descriptions in operation manual.
The raiser respectively positioner is exclusively responsible for the safety of the system and equipment
where the unit will be integrated.
During installation or maintenance all general and also all country- and application-specific safety rules and
standards must be observed.
If the device is used in processes, where a failure or faulty operation could damage the system or injure
persons, appropriate precautions to avoid such consequences must be taken.
1.2. Use according to the intended purpose
The unit is intended exclusively for use in industrial machines, constructions and systems. Non-conforming
usage does not correspond to the provisions and lies within the sole responsibility of the user. The
manufacturer is not liable for damages which have arisen through unsuitable and improper use.
Please note that device may only be installed in proper form and used in a technically perfect condition (in
accordance to the Technical Specifications). The device is not suitable for operation in explosion-proof
areas or areas which are excluded by the EN 61010-1 standard.
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1.3. Installation
The device is only allowed to be installed and operated within the permissible temperature range. Please
ensure an adequate ventilation and avoid all direct contact between the device and hot or aggressive gases
and liquids.
Before installation or maintenance, the unit must be disconnected from all voltage-sources. Further it must
be ensured that no danger can arise by touching the disconnected voltage-sources.
Devices which are supplied by AC-voltages must be connected exclusively by switches, respectively circuit-
breakers with the low voltage network. The switch or circuit-breaker must be placed as near as possible to
the device and further indicated as separator.
Incoming as well as outgoing wires and wires for extra low voltages (ELV) must be separated from
dangerous electrical cables (SELV circuits) by using a double resp. increased isolation.
All selected wires and isolations must be conform to the provided voltage- and temperature-ranges.
Further all country- and application-specific standards, which are relevant for structure, form and quality of
the wires, must be ensured. Indications about the permissible wire cross-sections for wiring are described
in the Technical Specifications.
Before first start-up it must be ensured that all connections and wires are firmly seated and secured in the
screw terminals. All (inclusively unused) terminals must be fastened by turning the relevant screws
clockwise up to the stop.
Overvoltages at the connections must be limited to values in accordance to the overvoltage category II.
For placement, wiring, environmental conditions as well as shielding and earthing/grounding of the
supply lines the general standards of industrial automation industry and the specific shielding instructions
of the manufacturer are valid.
1.4. Cleaning, Maintenance and Service Notes
To clean the front of the unit please use only a slightly damp (not wet!), soft cloth. For the rear no cleaning
is necessary. For an unscheduled, individual cleaning of the rear the maintenance staff or assembler is self-
responsible.
During normal operation no maintenance is necessary. In case of unexpected problems, failures or
malfunctions the device must be shipped for back to the manufacturer for checking, adjustment and
reparation (if necessary). Unauthorized opening and repairing can have negative effects or failures to the
protection-measures of the unit.
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2. Introduction
This series of display unit is suitable for analog signals (-10 … 10V or 0/4 … 20mA). It is very versatile in use,
due to the intuitive handling and the extensive range of functions and options.
2.1. Operation mode
All functions are can be configured in the parameter menu.
The device can be set to one of the following operation modes:
SINGLE:
single-channel operation of input 1
DUAL:
two-channel operation of input 1 and 2
IN 1 + IN 2:
two-channel operation of input 1 and 2 in combination with sum
IN1 –IN 2:
two-channel operation of input 1 and 2 in combination with difference.
IN 1 x IN 2:
two-channel operation of input 1 and 2 in combination with multiplication
IN 1 / IN 2:
two-channel operation of input 1 and 2 in combination with division .
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3. Electrical Connections
The terminal screws should be tightened with a slotted screwdriver (blade width 2mm).
3.1. DC Power Supply
The unit accepts DC supply from 18 to 30V at the terminals 1 and 2. The power consumption depends on
the level of the supply voltage with aprox. 100mA and the additional current required at the auxiliary
voltage output.
All GND terminals are internally interconnected.
3.2. Auxiliary Voltage Output
Terminal 3 and 4 provide an auxiliary output for supply of sensors and encoders.
The output voltage depends on the power supply.
DC version
The encoder voltage is approx. 1 V lower than the
power supply voltage at terminal 1 and 2 and should
be loaded with max. 250mA.
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3.3. Analog Input
The reference potential (AGND) for the analog inputs is connected at terminal 5.
The unit provides two 16 bit analog inputs at terminal 6 and 7. The characteristics of the analog inputs
(voltage input or current input) can be set in the Menu IN 1/IN 2 PROPERTIES.
Important:
Before connecting the sensor the configuration (voltage or current input) must be set!
Wiring of the intrecmental inputs:
Voltage input
Current input
3.4. Reference-output
The unit provides a 10V reference-output at terminal 8. This output should be loaded with 10mA maximum.
This reference-output can be used for connecting a potentiometer.
Referenz output with potentiometer:
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3.5. Control Inputs
The three control inputs at terminal 10, 11 and 12 have HTL PNP characteristics.
In the COMMAND MENU the programmable functions for the control inputs can be assigned. Available
functions are: reset the display value, display switching, locking the touch screen or release the lock
function of the control or relay outputs.
Wiring of the control inputs:
Unconnected control inputs are always “LOW”.
All inputs are designed to receive impulses from an electronic impulse source.
Notice for mechanical switching contacts:
When exceptionally mechanical contacts are used, please connect an external capacitor between GND (-)
and the corresponding input (+). A capacity of 10µF will reduce the input frequency to
20Hz and miscounting due to contact bouncing will be eliminated.
3.6. Analog Output
A 16 bit analog output is available at terminal 13 and 14 / 15.
This output can be configured and scaled in the ANALOG MENU.
The following configuration is possible:
•Voltage output: -10 … +10V
•Current output: 0 … 20mA
•Current output: 4 … 20mA
The analog output is proportional to the reference source and is referenced to potential AGND.
AGND and GND are internally interconnected.
Important:
A parallel operation with voltage and current output at the analog output is not
allowed.
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3.7. Serial interface
A serial interface (RS232) is available at terminal 16, 17 und 18.
This interface can be configured in the SERIAL MENU.
The serial interface RS232 can be used:
for easy setup and commissioning of the units
to modify settings and parameters during operation
to read out internal states and actual measuring values by PC or PLC
The following drawing shows the connection to a PC by using a standard Sub-D-9 connector:
3.8. Control-Output
Four control outputs are available at terminal 20, 21, 22 and 23.
Switching conditions can be set in the PRESELECTION MENU. The output Ctrl. Out1 –4 are fast PNP outputs
with a switching capability of 5 –30 Volt / 200 mA per channel. The switching states is displayed (display
with unit and status bar) as C1 … C4.
The switching voltage of the outputs must be applied to input terminal 19 (COM+).
In case of switching inductive loads it is advisable to use external filtering of the coils. The switching states
is displayed (display with unit and status bar) as C1 and C4.
Wiring of the control-outputs:
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4. Display and touch screen
4.1 Screen structure for parametrization
The parameter menus and the parameters are described in chapter 5.
Start setup procedure:
To edit the parameters,
press the touchscreen for 3 seconds.
Menu selection:
Select the parameter menu via arrow buttons
and confirm with “OK”.
The menu selection can be terminated
with „C“.
Parameter selection:
Select the parameter via arrow buttons and
confirm with „OK“.
The parameter selection can be terminated
with „C“.
Parameter editing:
Edit the parameter via arrow button up and
down, shift cursor via left and right and save
with „OK“.
The parameter editing can be terminated with
„C“.
Parameter changes becomes active only after closing the menu selection
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4.1 Screen structure in operation
The following screens are available during operation. Depending on the device version and the selected
operation mode, not all displays will be shown.
The source (IN1, IN2, …) for the single channel display and the two channel display are defined in the
DISPLAY MENU.
Single line display with unit and status bar
To switch to the next display,
press the touch screen.
Two line display
To switch to the next display, press the top of
the screen.
Display for quick start for enter preselection
values (PRESELECT VALUES)
To switch to the next display, press the top of
the screen or the “skip” button.
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Display with actual / minimum / maximum
values of input 1 and input 2
To switch to the next display, type on the
touch screen.
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5. Parameter / Overview-Menu Structure
This section provides an overview of the menus and their parameters. The menu names are printed bold
and the associated parameters are listed under the menu name. Depending on the device version and the
selected operation mode, only the necessary menus / parameters are shown.
Menu / Parameter
GENERAL MENU
OPERATIONAL MODE
PIN PRESELECTION
PIN PARAMETER
BACK UP MEMORY
FACTORY SETTINGS
IN 1 PROPERTIES
CONFIGURATION
START VALUE
END VALUE
DECIMAL POINT
SCALE UNITS
SAMPLING TIME
AVERAGE FILTER
OFFSET
LINEARIZATION
TOTALIZATION
IN 1 LINEARIZATION
P1(X)
P1(Y)
P2(X)
P2(Y)
…
…
P23(X)
P23(Y)
P24(X)
P24(Y)
IN 1 TOTALIZATION
TIME BASE
DIVIDER
DECIMAL POINT
SCALE UNITS
Menu / Parameter
IN 2 PROPERTIES
CONFIGURATION
START VALUE
END VALUE
DECIMAL POINT
SCALE UNITS
SAMPLING TIME
AVERAGE FILTER
OFFSET
LINEARIZATION
TOTALIZATION
IN 2 LINEARIZATION
P1(X)
P1(Y)
P2(X)
P2(Y)
…
…
P23(X)
P23(Y)
P24(X)
P24(Y)
IN 2 TOTALIZATION
TIME BASE
DIVIDER
DECIMAL POINT
SCALE UNITS
LINKAGE PROPERTIES
FACTOR
DIVIDER
ADDITIVE VALUE
DECIMAL POINT
SCALE UNITS
PRESELECTION VALUES
PRESELECTION 1
PRESELECTION 2
PRESELECTION 3
PRESELECTION 4
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Menu / Parameter
PRESELECTION 1 MENU
SOURCE 1
MODE 1
HYSTERESIS 1
PULSE TIME 1
OUTPUT TARGET 1
OUTPUT POLARITY 1
OUTPUT LOCK 1
START UP DELAY 1
EVENT COLOR 1
PRESELECTION 2 MENU
SOURCE 2
MODE 2
HYSTERESIS 2
PULSE TIME 2
OUTPUT TARGET 2
OUTPUT POLARITY 2
OUTPUT LOCK 2
START UP DELAY 2
EVENT COLOR 2
PRESELECTION 3 MENU
SOURCE 3
MODE 3
HYSTERESIS 3
PULSE TIME 3
OUTPUT TARGET 3
OUTPUT POLARITY 3
OUTPUT LOCK 3
START UP DELAY 3
EVENT COLOR 3
PRESELECTION 4 MENU
SOURCE 4
MODE 4
HYSTERESIS 4
PULSE TIME 4
OUTPUT TARGET 4
OUTPUT POLARITY 4
OUTPUT LOCK 4
START UP DELAY 4
EVENT COLOR 4
Menu / Parameter
SERIAL MENU
UNIT NUMBER
SERIAL BAUD RATE
SERIAL FORMAT
SERIAL INIT
SERIAL PROTOCOL
SERIAL TIMER
SERIAL VALUE
ANALOG OUT MENU
ANALOG SOURCE
ANALOG FORMAT
ANALOG START
ANALOG END
ANALOG GAIN
ANALOG OFFSET
COMMAND MENU
INPUT 1 ACTION
INPUT 1 CONFIG
INPUT 2 ACTION
INPUT 2 CONFIG
INPUT 3 ACTION
INPUT 3 CONFIG
DISPLAY MENU
START DISPLAY
SOURCE SINGLE
SOURCE DUAL TOP
SOURCE DUAL DOWN
COLOR
BRIGHTNESS
CONTRAST
SCREEN SAVER
UP-DATE-TIME
FONT
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5.1 General Menu
OPERATIONAL MODE
This parameter specifies the selected measuring function.
0
SINGLE
Single channel mode, only input 1
1
DUAL
Dual channel mode, input 1 and input 2 separated
2
IN1 + IN 2
Dual channel mode, sum of input 1 and input 2
3
IN1 –IN 2
Dual channel mode, difference of input 1 and input 2
4
IN1 x IN 2
Dual channel mode, multiplication of input 1 and input 2
5
IN1 / IN 2
Dual channel mode, input 1 divide by input 2
PIN PRESELECTION
This parameter defines the PIN-code to lock the quick start of the menu PRESELECTION VALUE for entering the
preselection values.(master PIN 6079).
This Lock function is only useful in conjunction with active lock function in PIN PARAMETER.
0000
No lock
…
9999
Access after entering PIN-Code 9999
PIN PARAMETER
This parameter defines the PIN-code for lock function of all parameters (master PIN 6079).
0000
No lock
…
9999
Parameterization of the unit after entering PIN-code 9999
BACK UP MEMORY
0
NO
No back –up by power failure
1
YES
Backup by power failure, actual value will be saved, only by totalization
FACTORY SETTINGS
0
NO
No default values are loaded
1
YES
Load default values of all parameters (grey marked default values)
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5.2 IN 1 Properties
This menu defines the parameter for input 1.
CONFIGURATION
This parameter defines the configuration of input 1.
0
-10 … 10 V
-10 … 10V
1
0 … 20 MA
0 … 20mA
2
4 … 20 MA
4 … 20mA
START VALUE
This parameter defines the dispay value of an input signal of 0V, 0mA or 4mA. Signal values between START
VALUE and END VALUE behave proportional.
-99999
Smallest start value
0
Default value
99999
Highest start value
END VALUE
This parameter defines the dispay value of an input signal +10V bzw. 20mA.
Signal values between START VALUE and END VALUE behave proportinal.
-99999
Smallest end value
10000
Default value
99999
Highest end value
DECIMAL POINT
This value defines the position of the decimal point.
0
NO
No decimal point
1
0000000.0
Decimal point at the specified position
2
000000.00
Decimal point at the specified position
3
00000.000
Default decimal point at the specified position
4
0000.0000
Decimal point at the specified position
5
000.00000
Decimal point at the specified position
6
00.000000
Decimal point at the specified position
7
0.0000000
Decimal point at the specified position
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Continuation „IN 1 Properties“:
SCALE UNITS
This parameter defines the required engineering unit. This parameter does not affect the calculation of the
display value. The number of decimal places must be defined with the parameter DECIMAL POINT.
0
V
Default
1
mV
2
A
3
mA
4
km/h
5
mph
6
feet/min
7
inch/min
8
g
9
kg
10
oz
11
W
12
kW
13
VA
14
mm
15
cm
16
m
17
inch
18
feet
19
C
20
F
21
K
22
1/sec
23
1/min
24
1/h
25
gal/min
26
Pa
27
kPa
29
%
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Continuation SCALE UNITS
29
Edit Unit
A customized unit with up to 16 digits can be edited using this parameter.
Pressing the "OK" button opens the Edit Unit Menu.
A unit can be created using the arrow keys. (by pressing and holding the arrow keys
the characters scroll fast).
The “OK” button saves the Edit Unit Menu. The “C” button closes the Edit Unit
Menu.
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A
B
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D
E
F
G
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X
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SAMPLING TIME (S)
The configured value corresponds to the sampling interval. This time interval in seconds defines the time
between the single samples of the analog signals. This parameter directly affects the response time of the
unit.
0,001
Shortest sampling time
0,01
Default value
60,000
Longest sampling time
AVERAGE FILTER
Selectable average filter function to avoid measuring fluctuations.
0
No average value will be created
1
2 numbers of floating average cycles
2
4 numbers of floating average cycles
3
8 numbers of floating average cycles
4
16 numbers of floating average cycles
OFFSET
This parameter defines the zero offset / tara of the input.
-64.999
Smallest offset
0
Default value
+64.999
Highest offset
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LINEARIZATION
This parameter defines the linearization function.
The linearization points are defined in Menu IN 1 / IN 2 LINEARIZATION.
See appendix.
0
OFF
No linearization
1
1 QUADRANT
Linearization in the 1. quadrant
2
4 QUADRANT
Linearization in all 4 quadrants
Continuation„IN 1 Properties“:
TOTALIZATION
This parameter activates the totalization function. The settings will be done in Menu IN 1 / IN 2
TOTALIZATION.
The totalization depends on the operation mode. See chart in chapter IN 1 Totalization.
0
OFF
No totalization
1
ON
Totalization is active
5.3 IN 1 Linearization
The linearization points of input 1 are defined in this menu. This menu is shown only, if the linearization is
selected in 1 PROPERTIES.
Linearization description and examples are shown in the appendix.
P1(X) … P24(X)
X-coordinate of the linearization point.
This value representing the display value which the unit show in the display without linearization.
-99999999
Smallest X-coordinate
0
Default value
+99999999
Largest X-coordinate
P1(Y) … P24(Y)
Y-coordinate of the linearization point
This is the display value, which the unit should show in the display with linearization.
E.g. P2(X) is replaced by P2(Y).
-99999999
Smallest Y-coordinate
0
Default value
+99999999
Largest Y-coordinate
MANUAL •Subject to alteration! Version: December 2017
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5.4 IN 1 Totalization
The totalization function is defined in this menu. This menu will only be showed, if the totalization is active
in Menu IN 1 PROPERTIES.
The totalizator depends on the operation mode. See in the following list.
Operation mode
Totalisation
INPUT 1 TOTAL
INPUT 2 TOTAL
LINKAGE TOTAL
SINGLE
active
0
0
DUAL
active
active
0
IN1 + IN 2
active
active
Total 1 + Total 2
IN1 –IN 2
active
active
Total 1 –Total 2
IN1 x IN 2
active
active
0
IN1 / IN 2
active
active
0
TIME BASE
This parameter defines the time base of the totalization.
It defines the time interval between the recordings of data.
0
SECONDS
The current value is added to INPUT 1 TOTAL every second
1
MINUTES
The current value is added to INPUT 1 TOTAL every minute
2
HOURS
The current value is added to INPUT 1 TOTAL every hour
3
COMMAND
The current value is added to INPUT 1 TOTAL, when using the command (ADD TO
TOTAL 1) for the operation function at the control input (see Command Menu)
DIVIDER
This parameter defines the devisor for the totalization.
0
1
No division
1
10
The result of the totalization is divided by 10
2
100
The result of the totalization is divided by 100
3
1000
The result of the totalization is divided by 1000
DECIMAL POINT
This value defines the position of the decimal point.
0
NO
No decimal point
1
0000000.0
Decimal point at the specified position
2
000000.00
Decimal point at the specified position
3
00000.000
Decimal point at the specified position
4
0000.0000
Decimal point at the specified position
5
000.00000
Decimal point at the specified position
6
00.000000
Decimal point at the specified position
7
0.0000000
Decimal point at the specified position

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