IQ Power Tools iQ360XR Operating instructions

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iQ360XR
iQ Power Tools
Repair Manual
iQ360XR
Table of Contents
IQ360XR DISASSEMBLY................................................................................................................................................................................3
Filter Removal.........................................................................................................................................................................................3
Blade Removal ........................................................................................................................................................................................5
Blade Guard Removal ..........................................................................................................................................................................8
Blade Shaft Assembly Removal .......................................................................................................................................................9
Control Module Disassembly.........................................................................................................................................................11
Saw Motor Removal...........................................................................................................................................................................15
Saw Motor Stator Disassembly.....................................................................................................................................................17
Saw Motor Armature Removal .....................................................................................................................................................20
Support Arm Disassembly and Removal..................................................................................................................................21
Pivot Shaft Disassembly and Removal ......................................................................................................................................26
Vacuum Motor Disassembly and Removal..............................................................................................................................29
Vacuum Brushes Removal..............................................................................................................................................................30
IQ360XR ASSEMBLY ....................................................................................................................................................................................32
Vacuum Brushes Installation ........................................................................................................................................................32
Vacuum Motor Installation.............................................................................................................................................................34
Pivot Arm Assembly and Installation ........................................................................................................................................37
Saw Mount and Gear Housing Assembly..................................................................................................................................40
Saw Armature Installation..............................................................................................................................................................47
Saw Stator Assembly and Installation.......................................................................................................................................48
Control Module Assembly and Installation.............................................................................................................................51
Arbor Installation ...............................................................................................................................................................................53
Blade Guard Installation..................................................................................................................................................................55
Blade Installation................................................................................................................................................................................56
Wiring Diagram 360XR...............................................................................................................................................................................58
IQ360X TO IQ360XR CONVERSION GUIDE........................................................................................................................................59
iQ360X Removal..................................................................................................................................................................................59
iQ360XR Installation.........................................................................................................................................................................64
IQ360 TO IQ360XR CONVERSION GUIDE...........................................................................................................................................67
iQ360 Removal ....................................................................................................................................................................................67
iQ360XR Allen Wrench Holder Installation (OPTIONAL) ................................................................................................71
iQ360XR Installation.........................................................................................................................................................................73

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iQ360XR

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iQ360XR
IQ360XR DISASSEMBLY
Filter Removal
1. Remove filter cover retaining screws
2. Remove filter knob
3. Remove filter cover

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4.
Remove filter

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iQ360XR
Blade Removal
1. Raise saw arm to ease removal of saw blade
2. Depress blade lock
3. Loosen blade lock nut

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4.
Remove blade lock nut and washer
5.
Remove outer blade flange
6.
Remove blade

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iQ360XR
7.
Remove inner blade flange

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Blade Guard Removal
1. loosen blade guard cover retaining screws
2. remove blade guard cover retaining screws
3. remove blade cover

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Blade Shaft Assembly Removal
1. remove blade arbor retaining screws
2. Remove the arbor gearbox, be aware of the
blade locking device
3. Remove blade locking device

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4.
Clean and inspect the arbor gear box housing