Ironman4x4 SS075 User manual

RAID SIDE STEPS TO SUIT RAM DS
INSTALLATION
GUIDE
• Ironman 4x4 SS075 Side Steps to suit Ram DS.
• It will take approximately 1.5 hours to install.
• Read instructions fully before commencing fitment. Check hardware kit contents against
content list below. Do not use this product for any vehicle make or model, other than
specified in these instructions.
• Do not remove labels from this Raid product. It is good practice to record the batch
number on the customer’s job card for future reference.
IMPORTANT: Raid Accessory installations should only be done by a qualified person,
and it is the responsibility of this person to ensure correct fitment.
WARNING: This product has been tested for side air bag compatibility and therefore
the mounting system MUST NOT be modified. The operations of the side air bags are
not affected if installation is followed in accordance to these instructions.
SS075/030522
SS075
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd

IMPORTANT:
This product and or hardware must not be modified in any way.
BULL BAR CARE INSTRUCTIONS:
To maintain finish of the product, wash regularly using a PH neutral Car wash, hose
off and chamois dry. Do not use acidic or alkaline cleaners. Plastic components can be
maintained with a silicon spray or similar (non-acidic or alkaline based)
The fitting instructions are correct at the time of publication date. Ironman 4x4 cannot be
held responsible for any vehicle manufacturer changes. It is the installers responsibility to
ensure correct fitment.
It is important to work safely and use appropriate safety equipment while working.
Page 2 of 8
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Before Installation
SS075Installation Guide

Page 3 of 8
SS075Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Side Step Parts List
1. Side Step LHS
QTY-1
2. Side Step RHS
QTY-1
3. M10 Spring Holder
QTY-10
4. PVC Bolt Holder
Sheet Φ10
QTY-18
5. Spacer
QTY-2
6. T-Bolt, flat/spring
washers, nut
M10×1.5×35mm
QTY-2
7. T-Bolt, flat/spring
washers, nut
M8×1.25×35mm
QTY-16
1
2
35/7
4/6
4/6
4/6
Bolt Tension Chart
Property Class TORQUE ma
NOMINAL DIAMETER - COARSE THREAD
M6 x 1 M8 x 1.25 M10 x 1.25 M12 x 1.25
8.8
Nm 10.5 25 49 88
ft/lb 7.7 18 36 64
Tools Required
Metric spanner set Metric socket set Air hacksaw Tape measure Drill and drill bits Screwdriver set

Page 4 of 8
SS075Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
1. Before installation, check the
Raid side steps application is
compatible with your vehicle.
2. If vehicle has factory fitted side
steps remove now.
3. Unwrap the hardware and
sidesteps. It is good practice to
lay out all hardware and cross
reference against the parts list.
4. Thread the spring wire onto the
4-x nut plate.

Page 5 of 8
SS075Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
5. Start on the right-hand side of the
vehicle. Locate the two holes on
the front of the side of the chassis
rail and the hole directly under the
chassis rail. Feed the wire into the
chassis and pull through the lower
chassis hole on the underside of
the rail, once in the factory chassis
hole, hold into place with plastic
holders.
6. Now Hook the U-bolt through both
holes and hold in place with 2 x
plastic holders.
NOTE: the longer threaded end goes
to the top.
7. Move to the middle of the car,
in-between both front doors.
Locate the 2 x oval holes and the
hole directly under the chassis rail.
8. Feed the spring wire into one of
the chassis holes and pull through
the lower chassis hole, once the
bolt plate is in the lower chassis
hole, hold into place with plastic
holders.

Page 6 of 8
SS075Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
9. Using 2 x bolt plates, slide up into
the factory chassis holes and hold
into place with plastic holders.
10. Now move the rear. Locate the 2 x
rear factory chassis holes, feed the
bolt plate into place, and hold bolt
plate in place with plastic holder.
It is advised to use a jack or jack
stands to support the steps.
With the help of another person,
carefully lift the step into position,
ensuring that the rear of the step is
supported and align with the front and
middle bolts. Then attached the centre
bolts and move to the front and the
rear, leave loose and don’t fully tighten
at this stage.

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SS075Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
11. Once steps are aligned and square
tighten to torque specs on page 3.
12. Repeat steps 5-12 on the left side of
vehicle.
NOTE: pay attention to the handbrake
cable on the left-hand side so not to
damage cable.

Page 8 of 8
SS075Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Once the Raid Side Steps are Installed
Ensure all bolts are tensioned correctly, it is good practice to do a vehicle pre trip check before
heading away or every 10k kms. Visually inspect bull bar and hardware, retention bull bar
hardware or when needed.
Stand back and admire your work.