Ironman4x4 ISNORKEL034XLT User manual

ISNORKEL034XLT
FORD PX RANGER XLT 9/2011- 7/2015 2.2 & 3.2L DIESEL
FORD PX RANGER Mk II XLT 7/2015+ 2.2 & 3.2L DIESEL
INSTALLATION
GUIDE
• Ironman 4x4 Snorkel fits to the right hand side of the
Ford PX Ranger XLT and PX Ranger Mk II XLT.
• It will take about 3 hours to install.
• Below is a list of some required tools for installing
your Ironman 4x4 Snorkel:
- Step Drill
- Spanner (13mm)
- Pop Rivet Gun
IMPORTANT: Snorkel installations should only be done by a qualified person and it is the
responsibility of this person to ensure correct fitment and to ensure the installation is water tight.
NOTE: Only use “sensor safe” sealant during installation

Page 2 of 8
1. Before installation check snorkel application is compatible with your vehicle
These instructions are for PX XL or PX XL Mk II only.
Refer to headings throughout these instructions for directions specific to your vehicle.
2A. Remove right hand front mud guard liner, mud
flap, air box, air entry duct to air box, mud guard
stuffer, front mud guard grill and side marker
indicator.
PX Mk II
3A. Apply masking tape around opening on mudguard
and to screen pillar.
4A. Locate paper drilling template on page 8 of
these fitting instructions and cut out shaded
areas. Place template in position on right hand
mudguard, aligning with opening and guard edge,
then mark holes.
5A. Drill 16mm mounting holes using a step drill.
De-burr and rust-proof exposed metal.

Page 3 of 8
3B. Apply masking tape to right hand windscreen pillar.
4B. Attach snorkel securing bracket from inside of
mud guard using pop rivets supplied as shown.
5A&B.
Stick snorkel gasket to back of snorkel body
as shown, using lock tight screw studs into
captive nuts on back of snorkel body.
NOTE: Long 40mm stud goes in hole as shown.
6A&B.
Attach upper mounting bracket loosely to snorkel.
2B. Remove right hand front mud guard liner, mud
flap, air box, air entry duct to air box, mud guard
stuffer, front mud guard grill and side marker
indicator.
PX
PX and PX Mk II

Page 4 of 8
PX Mk II
7A&B.
Hold snorkel body in position on mud guard. Mark
location of top mounting bracket onto screen pillar.
NOTE: Make sure that snorkel mounting bracket
clears the driver’s side door.
8A&B.
Remove mounting bracket from snorkel. Hold
bracket in position previously marked on pillar
and mark three mounting holes.
Drill mounting holes in pillar to 7.5mm. Apply
silicone sealant. Insert mounting plugs and attach
mounting bracket using three self tapping screws
provided.
NOTE: When drilling holes, drill far enough into
pillar insulation to allow plugs to be inserted.
9A. Install snorkel body to mudguard. Place snorkel
mounting plate over studs and secure in position
with nyloc nuts and body washers provided.
Attach to pillar bracket using M6 bolts and
washers provided.
PX
9B. Install snorkel body to vehicle using three nyloc
nuts and body washers provided and attach
to pillar bracket using M6 bolts and washers
provided.

Page 5 of 8
10A&B.
Drill hole in mounting flange for rear air duct
to 8.5mm. Hole is marked by a dimple.
Apply a liberal amount of silicone to snorkel body
and rear air duct. Engage mounting flange for
rear air duct to long stud on snorkel and secure
using M8 Nyloc nut and washer provided.
NOTE: Make sure that connection is properly
sealed.
12A&B.
Apply a liberal amount of silicone to both internal
and external mating surfaces of front and rear
ducts and push together as shown. Make sure
that connection is sealed.
11A&B.
Attach duct bracket to captive nut in duct. Mark
hole location on inner guard and drill to 8.5mm,
then attach using M8 bolt, nut and washers
provided.
PX and PX Mk II

Page 6 of 8
15A&B.
Fit supplied air box adaptor to air box. Seal both
inner and outer mating surfaces with a liberal
amount of silicone. Secure in place using self
tapping screws provided.
14A&B.
Remove factory adaptor from air cleaner
as shown.
13A&B.
Attach front duct mounting bracket as shown and
secure using hardware provided.
NOTE: Factory bracket may need to be bent up to
allow clearance for front air duct as shown in red
circle.

Page 7 of 8
18A&B.
Re-fit guard liner and mud flap.
19A&B.
Fit Ironman 4x4 Air Ram and secure with hose\
clamp provided.
17A&B.
Check all hose connections and air box for
potential leaks and seal as required.
16A&B.
Apply a liberal amount of silicone to air box
adaptor and air entry duct and refit air box to
vehicle.
NOTE: Ensure connection is properly sealed.

PAGE 1/1
FORD PX RANGER MK II
ISNORKEL034 / ISNORKEL034XLT
SNORKEL TEMPLATE
0
10
20
30
40
50
60
70
80
90
100
MM
ALIGN WITH EDGE OF FRONT GUARD
PRINT AT 100%
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