IronStrike PILCST-PILRS2 User manual

PILLAR FACE KITS
INSTALLATION INSTRUCTIONS FOR INSTALLING PILLAR FACE KITS.
FOR USE WITH RAVENNA™ SERIES GAS APPLIANCES
P/N 900147-00
REV. A, 01/2015
HEARTH PRODUCTS
KITS AND ACCESSORIES
KIT CONTENTS
Please ensure that all these parts are in one of the three boxes. The pillar
face comes packaged in three separate boxes. The following items are
included in each box:
Box 1 - Part # J7527
Cast door with barrier
Box 2 - Part # 75092
2 ea. Mounting Brackets
1 ea. Backing Plate With Cast Bottom Attached
8 ea. 5/32” Allen Head Screws
3 ea. Control Knob Extensions (for units with Robertshaw valve)
1 ea. Control Knob Extension (for IPI units with SIT valve)
1 ea. Cast Top
1 ea. Left Pillar
1 ea. Right Pillar
1 ea. Instruction Sheet
Box 3 - Ornate grills (upper and lower grills) - Part # 75091
or
Traditional grills (upper and lower grills) - Part # 75094
NOTE: The brackets to attach the pillar face assembly to the appliance
are included in the second box.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Cast Surround Kits (ref. form # 900157-00)
Cat. No. Model Description
75156 RDV-DBV-PCFP3044-TOP, 30 x 44 Top (Box 1 of 2)
75157 RDV-DBV-PCFP3044-SIDES 30 x 44 Sides (Box 2 of 2)
* The pillar cast face kits also requires the use of the surround
kits listed below (sold separately - See reference information on Page
6). The surround kit must be installed prior to the installation of
the pillar cast face kit.
Figure 1A
Cast Surround
Pillared Face
Figure 1B
Ornate Filigree Grill (75091)
Traditional Bar Grill (75094)
TOOLS NEEDED
Phillips Screwdriver
5/32” Allen Wrench or T-Handle Wrench
GENERAL INFORMATION
If you encounter any problems, need clarification of these instructions
or are not qualified to properly install this kit, contact you local distribu-
tor or dealer.
Read this instruction sheet in its entirety before beginning the installation.
ALL WARNINGS AND PRECAUTIONS IN THE INSTALLATION AND
OPERATION MANUAL PROVIDED WITH THE APPLIANCE APPLY TO
THESE INSTRUCTIONS.
Pillar Cast Face Kits*
37-5/8" W x 23-3/4" H
Cat. No. Model Description
75093 PILCST-GLASS Glass Door (Box 1 of 3)
75092 PILCST-PILRS2 Back, Pillars, Top (Box 2 of 3)
75094 PILCST-GRL-TRD3 Traditional Bar Grills (Box 3 of 3) OR
75091 PILCST-GRL-FIL3 Ornate Filigree Grills (Box 3 of 3)
Shown with Traditional Bar Grills
1
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NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Front View
Figure 2
G
H
I
Figure 3
Rear View of
Backing Plate
Step 4. Pillar Installation Instructions:
There is a hole in the top of each pillar (see J in Figure 4). With
the pillar upright (hole J on top) and the vertical fluting to the
outside, place the bottom of the pillar in the semicircular hole in
the cast bottom, while sliding hole H down over hanging bracket
K. Repeat this procedure for the other pillar.
G = Hex Head Screws
H = Side bracket upper mounting surface
I = Side bracket lower mounting surface
TURN OFF THE FIREPLACE AND ALLOW IT TO COMPLETELY COOL
BEFORE PROCEEDING.
INSTALLATION INSTRUCTIONS
Step 1. Install the Cast Surround Kit (sold separately) per the instructions
provided in the kit (see Page 1 for ordering information and Page
6for reference information).
Step 2. Pillar Face Assembly Instructions:
a) Remove the backing plate and the two mounting brackets from
the box.
b) The brackets should be positioned with the hooks pointing down
and the holes located toward the center of the backing plate (see
Figure 2). Secure each bracket with three 5/32” allen head screws
in the three holes in the backing plate as shown in Figure 3.
Step 3. Backing Plate Installation Instructions:
The mounting brackets just installed on the backing plate have
two hooks on them. To install the backing plate, lift the backing
plate and place the hooks on the brackets over surfaces H and I
(see Figure 2)on the side surround brackets.
J
K
Cast Bottom
Figure 4
J = Hole in Top of Pillar
K = Hanging Bracket
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NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Step 5. Door Installation Instructions
Rotate the door so the hooks on the two mounting brackets
attached to the back of the door are pointing down. Each pillar
has two slots (see L in Figure 5). Slide the hooks on the door
brackets into the four slots (L) in the two pillars and push the
door down until the hooks rest in the slots (L).
L
Figure 5
L = Pillar Mounting Slots
(4 places)
Step 6. Grill Installation Instructions:
Two distinct looks can be obtained by installing either the ornate
grills or the traditional grills on your pillar face (see Figure 1B
on Page 1). The bottom of the grill (see Figure 6)has a return
on it. To install the upper grill (see M in Figure 6), rotate the
grill with the bottom down and place the grill on top of the door.
Push the grill back until it rests against the recess in the pillars.
To install the lower grill (see N in Figure 6), rotate the grill with
the bottom down and place the grill on top of the cast bottom.
Push the grill back until it rests against the two magnets.
Figure 6
N
Bottom of Grill
M
M = Upper Grill
N = Lower Grill
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NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Step 7. Top Installation Instructions:
The underside of the top has a semicircular recess at both ends.
The pillars have a corresponding semicircular protrusion. Rotate
the top as shown in Figure 7 and position the top so the recess
in each end slides over the protrusions on the pillars (see P in
Figure 7).
Step 8. Face Removal:
To remove the face from the gas appliance, disassemble the
parts in the reverse order of assembly.
Step 9. Access to the Appliance Controls:
To obtain access to the gas appliance controls, pull the lower
grill forward and set aside. To reinstall, push the grill up against
the magnets for proper alignment.
CAUTION: The pillar face is hot while the appliance is
burning. To avoid injury, be sure components are cool
before touching.
Figure 7 Figure 8
PAssembled Pillar Face
P = Protrusions on Pillars
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NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Figure 10
Figure 12
Figure 11
Figure 9
Step 10. Extended Knob Installation Instructions:
For IPI models see instructions on Page 6.
When installing a cast pillar face onthese appliances, use of these extended
knobs are needed for ease of access to the gas controls.
a) Locate the gas valve controls (see Figure 9).
b) Remove the phillips screw from the pilot/on/off gas control knob
as shown (see Figure 10).
c) Re-install the replacement control knob using the phillips screw
taken out in step b (see Figure 11).
d) Extension knobs can now be pressed on both controls (see Figure
12).
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NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Figure 13
Step 11. Extended Knob Installation Instructions:
Model: Ravenna™ RDV-IPI
When installing a cast pillar on these appliances, extend the control
panel forward and use the extended knob when a hi/lo valve is present.
See Figure 13.
a) Loosen the 3/8” nuts securing the control panel to the appliance
base.
b) Pull the control panel to a full forward position taking special care
not to pull wiring.
c) Re-tighten both 3/8” nuts to secure the control panel in the forward
position.
d) Secure the extended knob to the flame height control knob on the
valve (applies to model RDV-IPI only).
NOTE: This knob is keyed and will only fit one way.
3/8” Nut
Extended Knob
REFERENCE INFORMATION
Figure 14 shows the dimensions of the cast surround kit. See order-
ing information on Page 1.
45-1/2” (1156mm)
7-1/8”
(181mm)
30”
(762mm)
44-1/2” (1130mm)
45-1/2” (1156mm)
22-7/8”
(581mm)
Figure 14 - Cast Surround Dimensions
Printed in U.S.A. © 2014 Innovative Hearth Products
P/N 900147-00 REV. A 01/2015 1508 Elm Hill Pike, suite 108 • Nashville, TN 37210
IHP reserves the right to make changes at any time, without notice, in design, materials,
specifications, and prices, and also to discontinue colors, styles, and products. Consult your
local distributor for fireplace code information.
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