ista Breeze i-1500 Windsafe User manual

SAVE
SAVE
ENERGY
PLANET
TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
- Keep handy at the place of use -
Wind turbine system
i-1500 Windsafe, i-2000 Windsafe

EarthSafe
7.1 Shipping ...................................................................................................... 13
7.1.2 Scope of supply .......................................................................................... 13
1 - Contents -
1 Contents ................................................................................................. 2
2 General.................................................................................................... 4
2.1 About this translation of the original instructions ....................................... 4
2.1.1 Revision status of the original instructions .................................................. 4
2.1.2 Conditions for installing and operating the wind turbine system ................ 4
2.1.3 Availability of the instructions....................................................................... 4
2.2 Conventions used in this translation of the original instructions.................. 4
2.2.1 Other symbols used ...................................................................................... 5
2.2.2 Information ................................................................................................... 5
2.3 Name and address of the manufacturer and his authorised representative 5
2.4 Warranty and liability ................................................................................. 6
2.5 Product feedback ........................................................................................ 6
3 Technical Description.............................................................................. 6
3.1 Intended use .............................................................................................. 6
3.2 Reasonably foreseeable misuse.................................................................. 6
3.3 Main components........................................................................................ 7
3.4 Main components of the wind turbine ....................................................... 8
4 Technical Data........................................................................................ 9
5 Charge Controller and Specifications...................................................... 10
5.1 Permissible operating and storage conditions............................................. 12
5.1.1 Storage ........................................................................................................ 12
5.1.2 Operation .................................................................................................... 12
6 Safety Information ................................................................................. 12
6.1 Modifications or changes by the user ......................................................... 12
6.2 Residual risks.............................................................................................. 12
6.3 Personnel requirements.............................................................................. 12
7Preparing to use the System.................................................................... 13
7.1.1 As-delivered condition ............................................................................... 13
2 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00

EarthSafe
7.2 Requirements at the place of use ............................................................... 13
8.1 Switching on the wind turbine system......................................................... 18
9.1 Emergency shut-down ............................................................................... 18
9.2 Temporary shut-down................................................................................ 18
9.3 Prolonged shut-down................................................................................. 18
7.6 Erecting the wind turbine ............................................................................ 17
8Normal Operation .................................................................................. 18
8.2 Restart after an emergency ........................................................................ 18
9Shutting down the Wind Turbine System ............................................... 18
7.2.1 Permissible wind class, footprint and minimum clearances ...................... . 13
7.2.2 Tower foundation ...................................................................................... 14
7.3 Unpacking the components ........................................................................ 15
7.4 Assembling the wind turbine....................................................................... 15
7.5 Electrical connections ................................................................................. 16
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 3 of 28
10 Maintenance ......................................................................................... 19
10.1 Safety precautions during maintenance work............................................. 19
10.2 Inspection and maintenance schedule ....................................................... 19
10.3 Maintenance and cleaning by the user ....................................................... 19
11 Troubleshooting and Diagnostics ........................................................... 20
11.1 Errors with LED........................................................................................... 20
11.2 Errors without LED...................................................................................... 20
12 Removal from Service and Disposal ....................................................... 21
12.1 Final decommissioning of the wind turbine system .................................... 21
12.2 Disposal of the wind turbine system and components ............................... 21
13 Declaration of Conformity ..................................................................... 22
14 Index...................................................................................................... 23
15 Notes .................................................................................................... 24
16 Performance Charts……………………………………………………………………………… 25
17 Certificates............................................................................................. 26
18 Suitable Battery Capacities ..................................................................... 27
19 Technical Drawing of Flange.................................................................... 28

EarthSafe
2.1 About this translation of the original instructions
2.1.1 Revision status of the original instructions
2.1.2 Conditions for installing and operating the wind turbine system
Please make sure that
•The wind turbine system has been erected correctly by a suitably trained
person.
•All operating personnel have read and fully understood this translation of the
original instructions
•The wind turbine system is properly maintained and repaired.
2.1.3 Availability of the instructions
Keep this translation of the original instructions handy at all times, so that it can be
referred to by all persons working on or with the wind turbine system.
2.2 Conventions usedin this translation of the original instructions
Safety information is always identified by a signal word and in some cases also by
a hazard-specific symbol.
DANGER!
Immediate danger!
Non-observance of the safety instructions will result in serious or fatal injury!
WARNING!
Potentially dangerous situation!
Non-observance of the safety instructions can result in serious or fatal injury!
CAUTION!
Potentially dangerous situation!
Non-observance of the safety instructions can result in minor or moderate injuries!
IMPORTANT!
Potentially dangerous situation!
Non-observance of the safety instructions can result in damage to property or
pollution of the environment!
Revision date: ..........................................................................................24.07.2018
Revision index: .......................................................................................... 00
2 - General -
4 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00

EarthSafe
2.2.1 Other symbols used
The following symbols are used in this translation of the original instructions as well
as on the wind turbine system itself:
Warning signs
General warning!
Danger: High voltage!
May start without warning!
Environmental hazard!
Table 1 Warning signs
Mandatory signs
Read manual before operating!
Isolate before opening!
Table 2 Mandatory signs
2.2.2 Information
Note
Indicates general information and recommendations.
2.3 Name and address of the manufacturer and his authorised
representative
Table 3 Manufacturer
Table 4 Authorised representative
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 5 of 28
Name FastTrading Ltd
Address Ul.Stancıonna No. 64 Et.2 · BG-8500 Aytos / BULGARIA
Phone [phone]
Internet www.istabreeze.com
Name ALTINEL ENERJI DIS TIC. ELEK. ELEKTRONIK SAN.VE TIC.
LTD. STI
Phone [phone]
Internet www.altinelenerji.com
Address Gökevler Mah, 2331 Sk. No: 2/d -Esenyurt / Istanbul / TURKEY

EarthSafe
2.4 Warranty and liability
The “General Terms of Sale and Delivery” of the manufacturer or his authorised
representative apply.
2.5 Product feedback
Please notify the manufacturer or his authorised representative about any of the
following
•Accidents
•Potential safety hazards associated with the wind turbine system
•Ambiguities in this translation of the original instructions
•Description of the wind turbine system
3.1 Intended use
•The wind turbine system may only be used as a “small wind turbine system”
(SWTS) to generate power in accordance with EN 61400-2.
•The wind turbine system may only be operated in accordance with the ratings
and in the approved wind class (refer tothe technical data).
•Observance of the original instructions and compliance with the maintenance
and repair instructions are essential preconditions of use for the intended
purpose.
3.2 Reasonably foreseeable misuse
All forms of use which deviate from or exceed the limits of use described above are
considered to be contrary tothe intended purpose. The manufacturer is not liable
for any damage resulting from such use.
No liability will be accepted by the manufacturer if the equipment has been altered
as well as in the event of improper assembly, installation, start-up, operation,
maintenance or repair.
Only original parts supplied by the manufacturer are approved as spare parts or
accessories. Any spare parts or accessories not supplied by the manufacturer
have not been tested for operation and could be detrimental to reliability. No
liability will be accepted by the manufacturer for any damages which result from the
use of non-approved spare parts or accessories.
Reasonably foreseeable misuse includes:
•Operation outside the manufacturer’s specification
•All modifications or changes tothe wind turbine system without the
manufacturer’s written approval!
•Use of parts other than iSTA Breeze original parts.
•Operation in non-approved SWTS classes.
•Operation in strong winds or hurricanes.
3 - Technical Description -
6 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00

EarthSafe
3.3 Main components
Fig. 1: Main components of the wind turbine system
No. Component Function
Emergency shut-down.
When pressed, the wind turbine must be short-
circuited.
5Solar panels
(optional) Convert solar energy into electrical energy
6To converter
Table 5 Main components and their functions

Wind turbine
1 Converts wind energy into electrical energy
2
Charge controller
3
4 Battery (optional) Stores electrical energy (Acid, Gel)
Recommendation:
Several batteries can be connected in series or series. Depending
on which system voltage is used.
(optional)
Type : i/HCC 2000
Generates electrical voltage (24 / 48 VDC
Optionally).The iSTA Breeze charge controller.
Converts 24/48 VDC into 110/220 VAC
(optional)
Switch switch AC
Emergency Stop Button
(optional)
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 7 of 28

EarthSafe
3.4 Main components of the wind turbine
Fig. 2: Main components of the wind turbine
No. Component Quantity
7 1
Table 6 Main components of the wind turbine and their functions
5
1
4
1Nose 1
2 Rotor blade 3
3 Hub for holding the blades 1
4 Generator for producing electricity 1
5Boom for wind direction flag 1
6 Tail vane for turning the blades into the wind 1
8 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00
2
3
6
7
Adapter stud for attaching the wind turbine to the tower
81
Main Body
8

EarthSafe
Generator
EN 61000-6-3 (electromagnetic compatibility – emissions)
Rotor blades
Noise emissions
[dB(A)]
Table 7 Technical data
Designation
Housing material
Permanent magnet rotor, brushless, gearless, maintenance-
Type free
Aluminium
Direction of rotation Any
Approx. weight per
Rotor Blades 3 pieces of plastic with glass fiber mixture
Direction of Rotation from the front in a clockwise direction
60
Max. power
48V 40A
Current 3-phase-AC
Start of charging Approx. 3 m/s (wind speed)
Hub flange Cast Steel
690 720
Max. Speed [rpm] 1000
EN 61000-6-1 (electromagnetic compatibility – susceptibility)
Test standard
rotor blade [g]
Blade Color
Black or White
4 - Technical Data -
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 9 of 28
Diameter, approx. [m] 2.20
i-1500 Windsafe i-2000 Windsafe
24V 55A
Open circuit voltage [VAC]
[48V] 0 - 200
[24V] 0 - 100
Weight [kg] 31 32

EarthSafe
With its discreet appearance, simple operation, with integrated protection functions, this device has
high efficiency and low no-load losses. This version of the controller will significantly increase the life
and stability of the whole system, especially the batteries.
The special features and product information are listed below:
Microprocessor controlled charge with integrated voltage and current limiting. Electromagnetic
brake control.Integrated 3-phase short circuit breakers (brake switch)
Protection against lightning strikes. Protection against overcharging, deep discharge, short
circuit, overload and against incorrect reverse polarity.
Integrated display.
In addition, the control electronics in the control cabinet monitors the system voltage and brakes the
wind turbine when a max. Overvoltage.
Use of external and high quality (Triacs & Hyper Mosfet), solid state components. Increasing the
life of the controller.
The Wind / Solar Hybrid Charge Controller from IstaBreeze® is an intelligent controller of the wind
turbine and solar cells that controls you at the same time. The high-end device can also be used
as a monitoring system. It is used to safely and efficiently charge and control your battery with the
Wind Generator / Solar Module combination.
The generator is automatically braked gently when the battery is full, modern braking
system with external load resistance (Dump Load) to avoid the immediate blocking of the
turbine. Increasing the life of the stator.
5 - Charge Controller -
10 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00