ista Breeze i-700 User manual

SAVE
SAVE
ENERGY
PLANET
TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
- Keep handy at the place of use -
Wind turbine system
i-700, i-1000

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7.1 Shipping ...................................................................................................... 12
7.1.1 As-delivered condition ............................................................................ 12
7.1.2 Scope of supply .......................................................................................... 12
1 - Contents -
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1 Contents ................................................................................................. 2
2 General.................................................................................................... 4
2.1 About this translation of the original instructions ....................................... 4
2.1.1 Revision status of the original instructions .................................................. 4
2.1.2 Conditions for installing and operating the wind turbine system ................ 4
2.1.3 Availability of the instructions....................................................................... 4
2.2 Conventions used in this translation of the original instructions.................. 4
2.2.1 Other symbols used ...................................................................................... 5
2.2.2 Information ................................................................................................... 5
2.3 Name and address of the manufacturer and his authorised representative 5
2.4 Warranty and liability ................................................................................. 6
2.5 Product feedback ........................................................................................ 6
3 Technical Description.............................................................................. 6
3.1 Intended use .............................................................................................. 6
3.2 Reasonably foreseeable misuse.................................................................. 6
3.3 Main components........................................................................................ 7
3.4 Main components of the wind turbine ....................................................... 8
4 Technical Data........................................................................................ 9
5 Charge Controller i/HCC800 - İ/HCC1000................................................. 10
5.1 Permissible operating and storage conditions.......................................... 11
5.1.1 Storage ...................................................................................................... 11
5.1.2 Operation .................................................................................................... 11
6 Safety Information ................................................................................. 11
6.1 Modifications or changes by the user ......................................................... 11
6.2 Residual risks.............................................................................................. 11
6.3 Personnel requirements.............................................................................. 11
7Preparing to use the System.................................................................... 12

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7.2 Requirements at the place of use ............................................................... 12
7.2.1 Permissible wind class, footprint and minimum clearances ............................ 12
7.2.2 Tower foundation ........................................................................................ 13
7.3 Unpacking the components ........................................................................ 14
7.4 Assembling the wind turbine.................................................................. 14
7.5 Electrical connections ................................................................................. 15
8.1 Switching on the wind turbine system......................................................... 17
9.1 Emergency shut-down ............................................................................... 17
9.2 Temporary shut-down................................................................................ 17
9.3 Prolonged shut-down................................................................................. 17
7.6 Erecting the wind turbine ............................................................................ 16
8Normal Operation .................................................................................. 17
8.2 Restart after an emergency ........................................................................ 17
9Shutting down the Wind Turbine System ............................................... 17
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10 Maintenance ......................................................................................... 18
10.1 Safety precautions during maintenance work............................................. 18
10.2 Inspection and maintenance schedule ....................................................... 18
10.3 Maintenance and cleaning by the user ....................................................... 18
11 Troubleshooting and Diagnostics ........................................................... 19
11.1 Errors with LED........................................................................................... 19
11.2 Errors without LED...................................................................................... 19
12 Removal from Service and Disposal ....................................................... 21
12.1 Final decommissioning of the wind turbine system .................................... 21
12.2 Disposal of the wind turbine system and components ............................... 21
13 Declaration of Conformity ..................................................................... 22
14 Index...................................................................................................... 23
15 Notes .................................................................................................... 24
16 Performance Charts……………………………………………………………………………… 25
17 Certificates............................................................................................ 26
18 Suitable Battery Capacities ................................................................... 27

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2.1 About this translation of the original instructions
2.1.1 Revision status of the original instructions
2.1.2 Conditions for installing and operating the wind turbine system
Please make sure that
•The wind turbine system has been erected correctly by a suitably trained
person.
•All operating personnel have read and fully understood this translation of the
original instructions
•The wind turbine system is properly maintained and repaired.
2.1.3 Availability of the instructions
Keep this translation of the original instructions handy at all times, so that it can be
referred to by all persons working on or with the wind turbine system.
2.2 Conventions usedin this translation of the original instructions
Safety information is always identified by a signal word and in some cases also by
a hazard-specific symbol.
DANGER!
Immediate danger!
Non-observance of the safety instructions will result in serious or fatal injury!
WARNING!
Potentially dangerous situation!
Non-observance of the safety instructions can result in serious or fatal injury!
CAUTION!
Potentially dangerous situation!
Non-observance of the safety instructions can result in minor or moderate injuries!
IMPORTANT!
Potentially dangerous situation!
Non-observance of the safety instructions can result in damage to property or
pollution of the environment!
Revision date: ..........................................................................................24.07.2018
Revision index: .......................................................................................... 00
2 - General -
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2.2.1 Other symbols used
The following symbols are used in this translation of the original instructions as well
as on the wind turbine system itself:
Warning signs
General warning!
Danger: High voltage!
May start without warning!
Environmental hazard!
Table 1 Warning signs
Mandatory signs
Read manual before operating!
Isolate before opening!
Table 2 Mandatory signs
2.2.2 Information
Note
Indicates general information and recommendations.
2.3 Name and address of the manufacturer and his authorised
representative
Table 3 Manufacturer
Table 4 Authorised representative
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Name FastTrading Ltd
Address Ul.Stancıonna No. 64 Et.2 · BG-8500 Aytos / BULGARIA
Phone [phone]
Internet www.istabreeze.com
Name ALTINEL ENERJI DIS TIC. ELEK. ELEKTRONIK SAN.VE TIC.
LTD. STI
Phone [phone]
Internet www.altinelenerji.com
Address Gökevler Mah, 2331 Sk. No: 2/d -Esenyurt / Istanbul / TURKEY

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2.4 Warranty and liability
The “General Terms of Sale and Delivery” of the manufacturer or his authorised
representative apply.
2.5 Product feedback
Please notify the manufacturer or his authorised representative about any of the
following
•Accidents
•Potential safety hazards associated with the wind turbine system
•Ambiguities in this translation of the original instructions
•Description of the wind turbine system
3.1 Intended use
•The wind turbine system may only be used as a “small wind turbine system”
(SWTS) to generate power in accordance with EN 61400-2.
•The wind turbine system may only be operated in accordance with the ratings
and in the approved wind class (refer tothe technical data).
•Observance of the original instructions and compliance with the maintenance
and repair instructions are essential preconditions of use for the intended
purpose.
3.2 Reasonably foreseeable misuse
All forms of use which deviate from or exceed the limits of use described above are
considered to be contrary tothe intended purpose. The manufacturer is not liable
for any damage resulting from such use.
No liability will be accepted by the manufacturer if the equipment has been altered
as well as in the event of improper assembly, installation, start-up, operation,
maintenance or repair.
Only original parts supplied by the manufacturer are approved as spare parts or
accessories. Any spare parts or accessories not supplied by the manufacturer
have not been tested for operation and could be detrimental to reliability. No
liability will be accepted by the manufacturer for any damages which result from the
use of non-approved spare parts or accessories.
Reasonably foreseeable misuse includes:
•Operation outside the manufacturer’s specification
•All modifications or changes tothe wind turbine system without the
manufacturer’s written approval!
•Use of parts other than iSTA Breeze original parts.
•Operation in non-approved SWTS classes.
•Operation in strong winds or hurricanes.
3 - Technical Description -
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3.3 Main components
Fig. 1: Main components of the wind turbine system
No. Component Function
Emergency shut-down.
When pressed, the wind turbine must be short-
circuited.
5Solar panels
(optional) Convert solar energy into electrical energy
6To converter
Table 5 Main components and their functions

Wind turbine
1 Converts wind energy into electrical energy
2Switch switch AC
Emergency Stop Button
(optional)
(optional)
Type : i/HCC 800
Charge controller
3
4 Battery (optional) Stores electrical energy (Acid, Gel)
Recommendation:
Several batteries can be connected in series or series. Depending
on which system voltage is used.
Converts 12/24/48 VDC into 110/220 VAC
(optional)
Generates electrical voltage (12 / 24 / 48 VDC).
The iSTA Breeze charge controller.
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3.4 Main components of the wind turbine
Fig. 2: Main components of the wind turbine
No. Component Quantity
7Adapter stud ∅37 mm for attaching the wind turbine to the
tower 1
Table 6 Main components of the wind turbine and their functions
5
2
1
34
6
7
4
1Nose 1
2 Rotor blade 3
3 Hub for holding the blades 1
4 Generator for producing electricity 1
5Boom for wind direction flag 1
6 Tail vane for turning the blades into the wind 1
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Generator
24V
48V
EN 61000-6-3 (electromagnetic compatibility – emissions)
Rotor blades
Noise emissions
[dB(A)]
Table 7 Technical data
Designation
12V
24V
Housing material
i-700 i-1000
45A
25A
13A
40A
17A
Permanent magnet rotor, brushless, gearless, maintenance-
Type free
Weight [kg] 18,5 22
Open circuit voltage [VAC] [12V] 0 - 40
[24V] 0 - 80
[48V] 0 - 180
Max. power
48V
[24V] 0 - 110
[48V] 0 - 190
Approx. weight per
Rotor Blades 3 pieces of plastic with glass fiber mixture
rotor blade [g]
620 720
Blade Color Black or White
Direction of Rotation from the front in a clockwise direction
Max. Speed [rpm] 1300 1000
60
4 - Technical Data -
Hub flange Plastic Aluminium
EN 61000-6-1 (electromagnetic compatibility – susceptibility)
Test standard
Direction of rotation Any
Aluminium
Current 3-phase
Start of charging Approx. 3 m/s (wind speed)
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Diameter, approx. [m] 1.86 2.20

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The Wind / Solar Hybrid Charge Controller from IstaBreeze® is an intelligent controller of the wind
turbine and solar cells that controls you at the same time. The high-end device thus controls your
island system. It is used to safely and efficiently charge and control your battery with the Wind
Generator / Solar Module combination.
With its discreet appearance, simple operation, with integrated protection functions, this device has
high efficiency and low no-load losses. This version of the controller will significantly increase the life
and stability of the whole system, especially the batteries.
The special features and product information are listed below:
Use of solid state components. Increasing the life of the controller. Microprocessor controlled charge
with integrated voltage and current limiting. Electromagnetic brake control, generator is automatically
braked gently with full battery,
modern braking system in three steps to avoid immediate blockage of the turbine. Increasing the
lifetime of the stator. Protection against overcharging, overdischarge, short circuit, overload and
against incorrect reverse polarity. USB port with the possibility of an external display.
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5 - Charge Controller i/HCC 800 - i/HCC 1000 -