ista Breeze i-2000 Windsafe User manual

SAVE
SAVE
ENERGY
PLANET
TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
- Keep handy at the place of use -
Wind turbine system
i-300, i-500, L-500, Air Speed

EarthSafe
7.1 Shipping ...................................................................................................... 13
7.1.1 As-delivered condition ................................................................................ 13
7.1.2 Scope of supply .......................................................................................... 13
1 - Contents -
2 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00
1 Contents ................................................................................................. 2
2 General.................................................................................................... 4
2.1 About this translation of the original instructions ....................................... 4
2.1.1 Revision status of the original instructions .................................................. 4
2.1.2 Conditions for installing and operating the wind turbine system ................ 4
2.1.3 Availability of the instructions....................................................................... 4
2.2 Conventions used in this translation of the original instructions.................. 4
2.2.1 Other symbols used ...................................................................................... 5
2.2.2 Information ................................................................................................... 5
2.3 Name and address of the manufacturer and his authorised representative 5
2.4 Warranty and liability ................................................................................. 6
2.5 Product feedback ........................................................................................ 6
3 Technical Description.............................................................................. 6
3.1 Intended use .............................................................................................. 6
3.2 Reasonably foreseeable misuse.................................................................. 6
3.3 Main components........................................................................................ 7
3.4 Main components of the wind turbine ....................................................... 8
4 Technical Data........................................................................................ 9
5 Charge Controller I/HCC800 - I/HCC650................................................. 10
5.1 Permissible operating and storage conditions.......................................... 12
5.1.1 Storage ...................................................................................................... 12
5.1.2 Operation .................................................................................................... 12
6 Safety Information ................................................................................. 12
6.1 Modifications or changes by the user ......................................................... 12
6.2 Residual risks.............................................................................................. 12
6.3 Personnel requirements.............................................................................. 12
7Preparing to use the System.................................................................... 13

EarthSafe
7.2 Requirements at the place of use ............................................................... 13
7.2.1 Permissible wind class, footprint and minimum clearances ....................... 13
7.2.2 Tower foundation ........................................................................................ 14
7.3 Unpacking the components ........................................................................ 15
7.4 Assembling the wind turbine.................................................................. 15
7.5 Electrical connections ................................................................................. 16
8.1 Switching on the wind turbine system......................................................... 18
9.1 Emergency shut-down ............................................................................... 18
9.2 Temporary shut-down................................................................................ 18
9.3 Prolonged shut-down................................................................................. 18
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 3 of 28
7.6 Erecting the wind turbine ............................................................................ 17
8Normal Operation .................................................................................. 18
8.2 Restart after an emergency ........................................................................ 18
9Shutting down the Wind Turbine System ............................................... 18
10 Maintenance ......................................................................................... 19
10.1 Safety precautions during maintenance work............................................. 19
10.2 Inspection and maintenance schedule ....................................................... 19
10.3 Maintenance and cleaning by the user ....................................................... 19
11 Troubleshooting and Diagnostics ........................................................... 20
11.1 Errors with LED........................................................................................... 20
11.2 Errors without LED...................................................................................... 20
12 Removal from Service and Disposal ....................................................... 22
12.1 Final decommissioning of the wind turbine system .................................... 22
12.2 Disposal of the wind turbine system and components ............................... 22
13 Declaration of Conformity ..................................................................... 23
14 Index...................................................................................................... 24
15 Notes .................................................................................................... 25
16 Performance Charts……………………………………………………………………………… 26
17 Certificates............................................................................................. 27

EarthSafe
2.1 About this translation of the original instructions
2.1.1 Revision status of the original instructions
2.1.2 Conditions for installing and operating the wind turbine system
Please make sure that
•The wind turbine system has been erected correctly by a suitably trained
person.
•All operating personnel have read and fully understood this translation of the
original instructions
•The wind turbine system is properly maintained and repaired.
2.1.3 Availability of the instructions
Keep this translation of the original instructions handy at all times, so that it can be
referred to by all persons working on or with the wind turbine system.
2.2 Conventions usedin this translation of the original instructions
Safety information is always identified by a signal word and in some cases also by
a hazard-specific symbol.
DANGER!
Immediate danger!
Non-observance of the safety instructions will result in serious or fatal injury!
WARNING!
Potentially dangerous situation!
Non-observance of the safety instructions can result in serious or fatal injury!
CAUTION!
Potentially dangerous situation!
Non-observance of the safety instructions can result in minor or moderate injuries!
IMPORTANT!
Potentially dangerous situation!
Non-observance of the safety instructions can result in damage to property or
pollution of the environment!
Revision date: .......................................................................................... 24.07.2018
Revision index: ....................................................................................................... 00
2 - General -
4 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00

EarthSafe
2.2.1 Other symbols used
The following symbols are used in this translation of the original instructions as well
as on the wind turbine system itself:
Warning signs
General warning!
Danger: High voltage!
May start without warning!
Environmental hazard!
Table 1 Warning signs
Mandatory signs
Read manual before operating!
Isolate before opening!
Table 2 Mandatory signs
2.2.2 Information
Note
Indicates general information and recommendations.
2.3 Name and address of the manufacturer and his authorised
representative
Name ALTINEL ENERJI DIS TIC. ELEK. ELEKTRONIK SAN.VE TIC.
LTD. STI
Phone [phone]
Internet www.altinelenerji.com
Table 3 Manufacturer
Table 4 Authorised representative
Address Mermerciler Sanayi Sitesi Merkezi 7Cadde No:8/2
34524 - Beylikdüzü / Istanbul / TURKEY
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 5 of 28
Name IstaBreeze® Germany GmbH
Address Riemenstr. 31, DE - 74906 Bad Rappenau
Phone [phone]
Internet www.istabreeze.com

EarthSafe
2.4 Warranty and liability
The “General Terms of Sale and Delivery” of the manufacturer or his authorised
representative apply.
2.5 Product feedback
Please notify the manufacturer or his authorised representative about any of the
following
•Accidents
•Potential safety hazards associated with the wind turbine system
•Ambiguities in this translation of the original instructions
•Description of the wind turbine system
3.1 Intended use
•The wind turbine system may only be used as a “small wind turbine system”
(SWTS) to generate power in accordance with EN 61400-2.
•The wind turbine system may only be operated in accordance with the ratings
and in the approved wind class (refer tothe technical data).
•Observance of the original instructions and compliance with the maintenance
and repair instructions are essential preconditions of use for the intended
purpose.
3.2 Reasonably foreseeable misuse
All forms of use which deviate from or exceed the limits of use described above are
considered to be contrary tothe intended purpose. The manufacturer is not liable
for any damage resulting from such use.
No liability will be accepted by the manufacturer if the equipment has been altered
as well as in the event of improper assembly, installation, start-up, operation,
maintenance or repair.
Only original parts supplied by the manufacturer are approved as spare parts or
accessories. Any spare parts or accessories not supplied by the manufacturer
have not been tested for operation and could be detrimental to reliability. No
liability will be accepted by the manufacturer for any damages which result from the
use of non-approved spare parts or accessories.
Reasonably foreseeable misuse includes:
•Operation outside the manufacturer’s specification
•All modifications or changes tothe wind turbine system without the
manufacturer’s written approval!
•Use of parts other than iSTA Breeze original parts.
•Operation in non-approved SWTS classes.
•Operation in strong winds or hurricanes.
3 - Technical Description -
6 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00

EarthSafe
3.3 Main components
Fig. 1: Main components of the wind turbine system
No. Component Function
Emergency shut-down.
When pressed, the wind turbine must be short-
circuited.
5Solar panels
(optional) Convert solar energy into electrical energy
6To converter
Table 5 Main components and their functions

Wind turbine
1 Converts wind energy into electrical energy
2
Switch switch AC
Emergency Stop Button
(optional)
(optional)
Type : i/HCC 800
Generates electrical voltage (12 / 24 / 48 VDC).
The iSTA Breeze charge controller has 40 A fuse
protection
Charge controller
3
4 Battery (optional) Stores electrical energy (Acid, Gel)
Converts 12 / 24 VDC into 110 / 220 VAC
(optional)
Recommendation:
Several batteries can be connected in series or series. Depending
on which system voltage is used.
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 7 of 28

EarthSafe
3.4 Main components of the wind turbine
Fig. 2: Main components of the wind turbine
No. Component Quantity
7Adapter stud ∅37 mm for attaching the wind turbine to the
tower 1
Table 6 Main components of the wind turbine and their functions
1Nose Cover 1
2 Rotor blade 3
3 Hub for holding the blades 1
4 Generator for producing electricity 1
5Body (trage Element) 1
6 Tail vane for turning the blades into the wind 1

Note: For proper operation of the Ista Breeze®, please use only
the supplied original parts. Failure to observe this will invalidate
the conformity and performance of the Ista Breeze®.
8 of 28Translation of the original instructions iSTA wind turbine system 24.07.2018I00

EarthSafe
Generator
Type Permanent magnet rotor, brushless, direct drive, maintenance-
24V
48V
Current 3-phase
Start of charging Approx. 3 m/s (wind speed)
Test standard
EN 61000-6-1 (electromagnetic compatibility – immunity)
EN 61000-6-3 (electromagnetic compatibility – emissions)
Rotor blades
Direction of rotation Clockwise, looking from front end
Noise emissions
[dB(A)]
Table 7 Technical data
Designation
i-300 i-500 L-500 Air Speed
12V
24V
22A
11A
12V
24V
24V
48V
35A
18A
35A
18A
35A
18A
free
Weight [kg] 5.9 6.1 6.6 7.8
Max. power
Housing material Plastic Plastic
Aluminium Aluminium
Plastic
Hub flange Plastic Aluminium
Diameter, approx. [m] 1.25 1.15 1.25 1.15
Weight per rotor Carbon granules
Carbon granules
Max. speed [rpm] 1900
40 40 40 40
4 - Technical Data -
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 9 of 28
[12V]
Open circuit voltage [VAC] 0–330
Open circuit voltage [VAC] [24V] 0–330
Direction of rotation Front right
Length per repeller (cm) 60 55 60 55
260 180 260 180
blade, [g]
Translation of the original instructions iSTA wind turbine system 24.07.2018I00 9 of 28

EarthSafe
5 - Charge Controller i/HCC 800 -
With its discreet appearance, simple operation, with integrated protection functions, this device
has high efficiency and low no-load losses. This version of the controller will significantly
increase the life and stability of the whole system, especially the batteries.
Use of solid state components. Increasing the life of the controller. Microprocessor controlled
charge with integrated voltage and current limiting. Electromagnetic brake control, generator is
automatically braked gently with full battery,
modern braking system in three steps to avoid immediate blockage of the turbine. Increasing
the lifetime of the stator. Protection against overcharging, overdischarge, short circuit,
overload and against incorrect reverse polarity. USB port with the possibility of an external
display.
The Wind / Solar Hybrid Charge Controller from IstaBreeze® is an intelligent controller of the
wind turbine and solar cells that controls you at the same time. The high-end device thus
controls your island system. It is used to safely and efficiently charge and control your battery
with the Wind Generator / Solar Module combination.
The special features and product information are listed below:
10 of 28 Translation of the original instructions iSTA wind turbine system 24.07.2018I00