ISTblast DCM-100 User manual
INSTRUCTION MANUAL
2022-04-05
International
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Technologies
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Accessory Information
Registration Form
BAGHOUSE DUST COLLECTORS DCM100 TO 330
120 V
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
TABLE OF CONTENTS
Page
BAGHOUSE DUST COLLECTORS DCM100 TO 330............................................................................................................1
INTRODUCTION............................................................................................................................................................................3
NOTICE TO PURCHASERS..........................................................................................................................................................4
GENERAL SAFETY RULES UNIT USE AND CARE............................................................................................................5
INSTALLATION.............................................................................................................................................................................6, 7
BAGHOUSE DUST COLLECTOR PARTS LIST & CHARTS ............................................................................................8, 9
ELECTRICAL SHACKER OPTIONAL INSTALLATION ...................................................................................................10
MAINTENANCE.............................................................................................................................................................................11
ELECTRICAL SCHEMATICS.................................................................................................................................................12 TO 16
ISTBLAST LIMITED WARRANTY ............................................................................................................................................17
INFORMATION / TECHNICAL ASSISTANCE........................................................................................................................18
OUR MAP LOCATION.................................................................................................................................................................19
ABOUT THE COMPANY.............................................................................................................................................................20
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
INTRODUCTION
Welcome to the ISTblast® family of sandblasting products.This booklet contains helpful information
and acquaints you with the operation and maintenance of your equipment. Please read carefully
and follow our recommendations to assure trouble free operation. If you have any questions, please
do not hesitate to contact your distributor or our technical service.
1. Carefully inspect the shipping carton for any signs of transport damage. The damage to the carton often
indicates possibility of transport damage to the equipment inside.
2. Carefully remove your ISTblast dust collector from the shipping carton and skid.
3. Check your equipment immediately to ensure that it is free of transport damage. Report any transport
damage to the carrier without delay for possible claim procedures. ISTblast is not responsible for damage to
equipment after it leaves our warehouse.
4. Check the equipment received and compare it with the parts you have received. If any parts are missing,
contact the supplier you purchased the equipment from.
Before operating the ISTblast dust collector, read this Instruction Manual completely. All ISTblast products are
engineered and manufactured to the highest performance standards and have been subjected to detail testing
before shipment from the factory.
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
The products described in this material, and the information relating to those products, is intended for
knowledgeable, experienced users of abrasive blasting equipment.
No representation is intended or made as to the suitability of the products described herein for any particular
purpose of application. No representations are intended or made as to the eciency, production rate, or the
useful life of the products described herein.
Any estimate regarding production rates or production nishes are the responsibility of the user and must
be derived solely from the user’s experience and expertise, and must not be based on information in this
material.
The products described in this material may be combined by the user in a variety of ways for purposes
determined solely by the user. No representations are intended or made as to the suitability or engineering
balance of the combination of products determined by the user in his selection, nor as to the compliance
with regulations or standard practice of such combinations of components or products.
It is the responsibility of the knowledgeable, experienced users of the products mentioned in this material to
familiarize themselves with the appropriate laws, regulations and safe practices that apply to these products,
equipment that is connected to these products and materials that may be used with these products.
It is the responsibility of the user to insure that proper training of operators has been performed and a safe
work environment is provided.
Our company is proud to provide a variety of products to the abrasive blasting industry, and we have
condence that the professionals in our industry will utilize their knowledge and expertise in the safe
ecient use of these products.
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
GENERAL SAFETY RULES
PERSONAL SAFETY
KEEP WORK AREA CLEAN.
KEEP CHILDREN AWAY. Do not let visitors come in contact with the equipment. All visitors should
be kept away from the work area.
GUARD AGAINST ELECTRIC SHOCK. Non-skid footwear is recommended where damp or wet ground
may be encountered. A ground fault circuit interrupter protected power line must be used for these
conditions.
DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in the moving parts. Wear
protective hair covering to contain long hair.
USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES or glasses with side shields.
WEAR A DUST PROOF MASK.
STAY ALERT. USE YOUR COMMON SENSE. Concentrate on what you are doing. Do not operate the unit
when you are tired or under the inuence of drugs or alcohol.
DO NOT OVERREACH. Keep proper footing and balance at all times.
BEFORE STARTING TO WORK you must wear earing protections, ecient for 80 dB or more.
UNIT USE AND CARE
DO NOT FORCE THE UNIT. It will perform better and safer at the rate for which it was designed.
THE USE OF ANY OTHER ACCESSORIES not specied in this manual may create a hazard.
CLOSE THE MAIN BREAKER SWITCH BEFORE SERVICING or when not in use.
DO NOT ALTER OR MISUSE THE UNIT. These units are precision built. Any alteration or modication not
specied is misuse and may result in a dangerous situation.
Only trained repairmen should attempt (
) ALL REPAIRS, electrical or mechanical. Contact the nearest
IST ISTblast repair service facility. Use only IST ISTblast replacement parts; any other parts may create
a hazard.
ENVIRONMENTAL CONDITIONS FOR WHICH THE EQUIPMENT IS DESIGNED
Indoor location
Altitude 6,562 feet max.
Ambient temperature: 104 °F max.
Relative humidity: 80 %
Main supply voltage fluctuation +/-10 %
To use with non-combustible dust only
SANDBLAST CABINET MAY EMIT POTENTIALLY HAZARD DUST AND AIRBORNE CONTAMINANTS DURING OPERATION. YOU
MUST WEAR APPROPRIATE BREATHING PROTECTION AT ALL TIMES WHILE OPERATING OR STANDING AROUND THE UNIT.
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
1. The dust collector should be located on a leveled area near the back of the cabinet, while respecting
the laws and regulations in your area. Allow access to components such as the pressure gauge, fan,
door and hatch, the barrel, the cartridges and cleaning system.
2. Make sure the equipment is leveled, installed on a solid surface, and well grounded. Do not place
on a wooden floor or a rubber mat, unless a ground wire has been installed. Check with a qualified
electrician.
3. This dust collector requires an electrical connection. The electrical connections depend on the size
and number of motor phases. Refer to the Electrical drawings on pages 12 to 16.
4. After the installation is complete, verify the direction of rotation of the turbine. To check the
direction of rotation, turn on and turn off the engine quickly to provoke a slow rotation of the
blades. Look inside the slots above the engine where the turbine can be readily observed. The
right direction of rotation is indicated by an arrow. The impeller should rotate toward the blower.
If the rotation is not the same, please notify an electrician so that it performs the necessary change
INSTALLATION
GROUNDING: To prevent static electricity from accumulation, connect the ground wire of the
dust collector to a connection anchored to the factory ground.
5. Check the amperage on initial startup. If the engine uses too much amperage, gradually close the wall until
the data meets the specied amperage of the motor plate. The partition is located at the fan outlet.
ALL ELECTRICAL CONNECTIONS TO THE ISTBLAST EQUIPMENT SHOULD BE MADE BY A QUALIFIED ELECTRICIAN AND MUST
ADHERE TO THE CODES, STANDARDS, AND PROCEDURES SPECIFIED BY THE AUTHORITY HAVING JURISDICTION.
THE CUSTOMER IS RESPONSIBLE FOR PROVIDING APPROPRIATE DISCONNECTING MEANS ADJACENT TO THE
EQUIPMENT FOR EACH INCOMING POWER CIRCUIT.
BEFORE PROCEEDING TO INSTALLATION, THE ELECTRIC POWER SUPPLY MUST BE LOCKED AND TAGGED. FAILURE TO COMPLY
WITH THIS COULD RESULT IN SERIOUS INJURIES DUE TO ELECTRIC SHOCK.
.
NEVER LOOK INSIDE THE EXIT OF THE FAN WHEN THE FAN IS RUNNING. FAN EJECTED DEBRIS COULD CAUSE INJURY.
CAUTION
CAUTION
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
INSTALLATION CONT’D
6. Connect one end of the tubular transport of abrasive at
the exit of recycling
1
and the other end at the entrance
at the bottom of the scrubber
2
. Secure each end of the
hose with clamps included with the hose.
7. The wire is removed on the rst 2 or 3 inches. Be careful
not to damage the hose. The wire helps dissipate static
electricity inside the hose. For the static is dissipated, each
segment must be in contact with the metal of which must
have a rm grounding installed.
8. For dust collector with the dust collecting drum option,
make sure that the drum is properly located under the dust
collector and that it has been correctly secured to it.
10. For dust collectors equipped with a muffler option you must
install it directly to the air outlet of the fan. Simply bolt it on
the adapter. To ensure right air circulation, it is essential to
keep 18 inches of clearance in front of the air outlet of the
muffler. See details in section MUFFLER INSTALLATION on
pages 8 & 9.
11. Connect your shop’s air supply line to the dust collector air
inlet. Your air supply is coupled to the air inlet with a ¼ inch
male quick connect coupling 6A (see details page 8).
To properly operate, your IST system must use clean, dry air.
Use proper filters, air dryers, and air purifying systems to ensure
clean and dry air is supplied.
An isolating valve should be installed at the source of air (Air
Inlet of cabinet) to depressurize the system for maintenance.
If you use a rigid conduit for your air duct, a flexible section
must be installed to allow the opening of the door.
12. You need a maximum of 80 psi air supply for the standard,
push button, pneumatic dust bag shaker of your equipment.
Just press (more or less 10 times) the button on the side of
the service door before starting operation.
Air dryer
(optional)
1
2
IF YOU USE INTERLOCKING
CONNECTIONS, SECURE THEM WITH PINS.
A CONNECTION THAT DISCONNECTS UNDER
PRESSURE COULD CAUSE SERIOUS INJURY.
CAUTION
6A
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
DCM SERIE BAGHOUSE DUST COLLECTOR GENERAL PARTS LIST
# STOCK DESCRIPTION
1
Hoses: see chart page 9
2
Clamps: see chart page 9
3
Fan Motor: see chart page 9
4
608508 Shaking button
5
608408 Flow regulator 10-32
5A
632064 ⁄’’ hose barb fitting 10-32 MPT
6
608409 ¼’’ Adaptor for flow regulator
6A
-/----» Air inlet (¼’’ M quick connect.
# 607222, & ¼’’ F # 607219)
7
608406 Hinge axle
8
608405 Cylinder
9
608407 Hinge plate
10
610280 Adjustable air trap
# STOCK DESCRIPTION
11 610287 Door handle
12 610223 Toggle lock
13 910223 Toggle stem
14 601378 Trap door for dust
15 618321 ‘‘D’’ type rubber (sold per foot)
16 616575 Electric cable (sold per foot)
17 616406 Electrical plug
18 617063 Electrical box
19 601309 ‘‘S’’ Hook
20 Dust Bags: see chart page 9
21 Dust Barrel & Legs Option: see chart page 9
22 Horiz. Muffler Option: see chart page 9
23 Vert. Muffler Option: see chart page 9
7
10
19
1
2
23
3
5
6
11
13
14
5A
15
16
17
8
9
18
22
21
20
4
6A
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
BAGHOUSE DUST COLLECTOR OPTIONS
DUST BARREL OPTION HORIZONTAL
MUFFLER
VERTICAL
MUFFLER
DCM
MODEL
OPTION
NUMBER
BARREL
CAPACITY GAL
DCM1004 601486 15 601434 601423
DCM100 601486 15 601434 601423
DCM160 601487 30 601435 601424
DCM230 601490 30 601436 601425
DCM330 601490 30 601437 601426
21
22 23
FAN MOTOR
Fan Motor
(hp) Motor (voltages) Impeller
240 V 380 V
1/2
IST N/A
610525
1
IST N/A
610526
2
IST N/A
610527
3
N/A IST
610528
5
N/A IST
610529
7.5
N/A IST
IST
10
N/A IST
IST
FAN MOTOR & SUCTION HOSE
1
1
2
2
3
CORRUGATED SUCTION HOSES AND CLAMPS
Fan Motor
(hp) Hose
ID Hose Clamp
1/2 5’’ 606168 624121
16’’ 606169 624124
27’’ 606171 624127
38’’ 606173 624128
510’’ 606177 624137
12
1
2
# STOCK
DUST BAGS
601316
DCM100 : DB6HP dust bags (Qty : 16)
DCM160 : DB6HP dust bags (Qty : 25)
DCM230 : DB6HP dust bags (Qty : 36)
601308 DCM330 : DB9HP dust bags (Qty : 36)
20
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
ELECTRICAL SHACKER OPTIONAL
#STOCK DESCRIPTION
1917850
TIMERS
2324560
¼’’ PUSHIN FITTINGS
3608568
SOLENOID VALVE
4608284
MUFFLER
5
608405 PNEUMATIC CYLINDER
1
3
2
4
5
For electrical schematic, see pages 12 to 15.
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2022-04-05
ISTblast is a registered
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11
MAINTENANCE
For the rst two weeks of use, you should not shake the dust collector’s bags. This will
allow the dust to create a thin layer on the inside of the bag, increasing the ltering
eciency. It also explains why new bags may leak for the rst hours of use.
EVERY 2,000 HOURS OF OPERATION
DAILY MAINTENANCE & OPERATION
Replace bags
when the dust collector is unable to evacuate the dust cloud
from the cabinet or after
every
2,000 hours of operation.
3. After each use, turn off the impeller and shake bags inside the dust collector.
Never shake bags while the cabinet is running.
4. Empty optional dust barrel or dust collector’s bottom hopper regularly.
Never shake bags while the cabinet is running. Never wash bags, instead use
compressed use compressed air, blowing from the outside to the inside of the bag,
(the opposite would clog the bag’s pores and make it unusable).
Bag shacking should never occur while the electric motor is running.
Always wait for complete stop of electric motor to avoid tearing off bags.
# STOCK
DESCRIPTION
3
601316
DB6 BAGHOUSE
1. If your dust collector is equipped with the automatic shacker option, the action will
occur automatically at motor’s shut down
2. Remove dust from the dust collector on a regular basis. Before opening the door,
make sure to have a container under the trap to collect the dust. (picture 1)
If you are equipped with the dust drum option simply open the lid with the
ring’s lever (picture 2) and empty dust.
Picture 1
Picture 2
1
3
2
3
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
ELECTRICAL SCHEMATIC FOR DCM 50 TO 330 BAGTYPE 120 V / 1 PH DIAGRAM
CUSTOMER SUPPLY
DCM100 TO 330 1 Ph - 120 V
POWER & CONTROL
1 / 5
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
ELECTRICAL SCHEMATIC FOR DCM 100 TO 330 BAGTYPE 120 V / 1 PH PARTS LIST
15 A - 120 V MALE PLUG WITH POWER CORD
SOLENOID
Supplier
DCM 100 TO 330 120 V - 1 Ph
PARTS LIST
1 877 629-8202
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
ELECTRICAL SCHEMATIC FOR DCM 100 TO 330 BAGTYPE 3 PH DIAGRAM
3 / 4
1 877 629-8202
DCM 100 TO 330 3 Ph
POWER & CONTROL
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
ELECTRICAL SCHEMATIC FOR DCM 100 TO 330 BAGTYPE 3 PH PARTS LIST
Supplier
4 / 5
1 877 629-8202
DCM100 TO 330 3 Ph
PARTS LIST
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
REFERENCE LIST FOR FOR DCM 50 TO 330 BAGTYPE 3 PH
5 / 5
DCM100 À 330 3 Ph
REFERENCE LIST
1 877 629-8202
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
ISTblast warrants all equipment led in this manual which is manufactured by ISTblast and bearing its
name, to be free from defects in material and workmanship on the date of sale by an authorized ISTblast
dristibutor to the original purchaser for use. Notwithstanding any special, extended or limited warranty
published by ISTblast will, for a period ofTWELVE (12) months from the date of sale, repair or replace any part
of the equipment determined by ISTblast to be defective. This warranty applies only when the equipment
is installed, operated and maintained in accordance with ISTblast ’s written rISTblastmmendations.
This warranty does not cover, and ISTblast shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non- ISTblast component parts. Nor shall
ISTblast be liable for malfunction, damage or wear caused by the incompatibility with ISTblast equipment
with structures, accessories, equipment or materials not supplied by ISTblast , or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not
supplied by ISTblast .
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized ISTblast dristibutor for verication of the claimed defect. If the claimed defect is veried,
ISTblast will repair or replace free of charge any defective parts. The equipment will be returned to the
original purchaser, transportation prepaid. If the inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the
costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.
ISTblast ’s sole obligation and the buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages
for lost prots, lost sales, injury to person or property, or any other incidental or consequential loss) shall be
available. Any action for breach of warranty must be brought forward within one (1) year of the date of sale.
ISTblast MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS
OR COMPONENTS SOLD BUT NOT MANUFACTURED BY ISTblast . These items sold, but not manufactured
by ISTblast (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their
manufacturer. ISTblast will provide the purchaser with reasonable assistance in making any claim for
breach of these warranties.
LIMITATION OF LIABILITY
In no event will ISTblast be liable for indirect, incidental, special or consequential damages resulting from
ISTblast supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of ISTblast , or
otherwise.
Report all accidents or“near misses” which involve ISTblast products to:
- Technical Assistance
The following items are not covered under the ISTblast warranty policy:
- Parts or chassis replacement due to normal wears.
Defective material or workmanship is not considered normal wear
ISTBLAST LIMITED WARRANTY
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
INFORMATION / TECHNICAL ASSISTANCE
www.istsurface.com
TEL.: 1 877 629-8202 & 450 963-4400 FAX : 450 963-5122
For more information, pricing or technical support, contact your local
IST distributor or call / fax to our Consumer Information numbers:
Or visit us at:
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ISTpure is a registered trademark of:
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DCM100 to 330 Dust Collector - Instruction Manual & Parts
OUR MAP LOCATION
INSTRUCTION MANUAL
2022-04-05
International
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istsurface.com
A
leAder
in
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International
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istsurface.com
346 Allée du Golf
St-Eustache, Quebec
J7R 0M8 Canada
T : 877 629-8202
F : 450 963-5122
info@istsurface.com
2022-04-05
ISTblast is a registered trademark of
International Surface Technologies
International
Surface
Technologies
istsurface.com
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WHO WE ARE
IST is a leading industrial manufacturer of standard and custom engineered equipment for the surface
treatment industry and the solvent recycling industry.
MISSION
IST is dedicated to being an innovative and trusted supplier in the conception, fabrication and distribution of
surface treatment equipment and recycling equipment.
The success of our mission relies on the following core values :
Innovation - Integrity - Quality
The products, technologies and industry expertise of IST are used in a wide range of manufacturing and
industrial applications, including but not limited to :
General Manufacturing
Industrial Equipment
Metal forming
Aerospace and Aviation
Rail and Transit
Marine
Automotive
Petroleum
Flexography (labelling) & Lithography
Wood nishing
Power & Energy
Pharmaceutical
ABOUT THE COMPANY
This manual suits for next models
5
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