iwis CLA User manual

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ORIGINAL OPERATING INSTRUCTIONS
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Operating Instructions: CLA Lubrication System

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Operating Instructions: CLA Lubrication System
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This documentation is protected by copyright.
The rights in respect of layout and corporate design are owned by iwis antriebssysteme GmbH & Co. KG.
The rights in respect of contents and text are owned by iwis antriebssysteme GmbH & Co. KG.
iwis antriebssysteme GmbH & Co. KG reserves all rights, including the right to photomechanical communication, reproduction and
distribution using special procedures (for example data processing, data media and data networks), even if only partial.
Subject to changes in content and technical modifications.
Sales: iwis antriebssysteme GmbH & Co. KG | Albert-Roßhaupter-Straße 53 | D-81369 Munich
Phone: [phone] | Fax: [phone]
E-mail: [e-mail] | www.iwis.com
Issue/Revision date: January 2021
Document revision: V01
Author: Anna Herzog
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Operating Instructions: CLA Lubrication System
Table of contents
1. General information about this manual .................................................................................. 6
1.1. Signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2. Warning symbols .................................................................................................... 6
1.3. Structure of the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4. Symbols for information ............................................................................................ 7
2. Safety
....................................................................................................................... 8
2.1. EC/EU Directive ...................................................................................................... 8
2.2. Hazards
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3. Sta
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4. Reasonably predictabel misuse .................................................................................... 8
2.5. Usage for the intended purpose ................................................................................... 8
2.6. Warranty and liablity ................................................................................................ 9
2.7. General safety instructions ........................................................................................10
3. Description of function ...................................................................................................11
3.1. General information ................................................................................................11
3.2. Nameplate and designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3. Scope of delivery ...................................................................................................12
3.4. Technical data ......................................................................................................13
4. Transport and storage ....................................................................................................14
4.1. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3. Storage ..............................................................................................................14
5. Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1. iwis CLA lubrication pump with one pump body and one outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2. iwis CLA lubrication pump with one pump body and two outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3. iwis CLA lubrication pump with two pump bodies and two outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4. iwis CLA lubrication pump with two pump bodies and three outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.5. iwis CLA lubrication pump with two pump bodies and four outlets.............................................17
6. Mounting ..................................................................................................................17
6.1. Peparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2. Assembly ............................................................................................................18
6.3. Commissioning the pulse-controlled version (PC)................................................................21
6.4. Commissioning the time-controlled version (TC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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7. Operation and settings pulse-controlled version (PC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1. General Information ................................................................................................23
7.2. Input and output signals – External control (PLC) ................................................................23
7.3. Pin assignment – External control (PLC)...........................................................................23
7.4. Input signals – External control (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.4.1. Control signal 2 seconds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.4.2. Control signal 5 seconds ..................................................................................26
7.4.3. Control signal 8 seconds ..................................................................................27
7.4.4. Control signal 12 Seconds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.4.5. Control signal 14 seconds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.5. Output signals – External control (PLC) ...........................................................................30
7.5.1. Empty level .................................................................................................31
7.5.2. Error overload...............................................................................................32
7.5.3. Error under- or overvoltage ................................................................................32
7.5.4. Critical error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8. Operation and settings – time-controlled version (TC).................................................................34
8.1. General information ................................................................................................34
8.2. Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.2.1. Default settings Hour-Mode -h-............................................................................35
8.2.2. Default settings Empty-Time-Mode Et . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.3. Menu and LCD messages...........................................................................................36
8.3.1. LCD ..........................................................................................................38
8.3.2. Actions with the activation and programming key .......................................................40
8.3.3. Switching on and o .......................................................................................41
8.3.4. INF-Menu Hour-Mode -h- ..................................................................................42
8.3.5. INF-Menu operating mode Empty-Time-Mode Et .........................................................43
8.3.6. SET-Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3.7. RUN-Menu ..................................................................................................46
8.3.8. PRO-Menu operating mode Hour-Mode -h- ..............................................................47
8.3.9. PRO-Menu operating mode Empty-Time-Mode Et . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.3.10.FIL-Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.4. Error codes ..........................................................................................................54
8.5. Input and output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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8.5.1. Pin assignment – Time control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.5.2. Output signals and LCD messages – time-controlled version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.5.3. Output signals at PIN 4 – Time contro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9. Maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.1. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.1.1. Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.1.2. Cleaning.....................................................................................................58
9.1.3. Recommissioning after maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.2. Cartridge change....................................................................................................59
9.3. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10. Released accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10.1. Lubricants ...........................................................................................................60
10.2. Tube length..........................................................................................................60
11. Appendix...................................................................................................................61
11.1. Dimension sheet and installation dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11.2. Flowchart Control signal 2 seconds (for PLC) .....................................................................62
11.3. Commissioning the PU applicators................................................................................63
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Operating Instructions: CLA Lubrication System
1. General information about this manual
This user manual contains all necessary information to use the iwis CLA lubrication pump safely and as intended.
In the event that supplementary sheets are attached to these instructions, the information and data contained in the
supplementary sheets are valid and replace the corresponding information in this user manual. Any contradictory
information contained in this user manual thus becomes invalid. If you have any questions regarding special applica-
tions, please contact iwis antriebssysteme GmbH & Co. KG.
The actual and factual operator must ensure and guarantee that these instructions, including any supplementary
sheets, have been read and understood by all persons responsible for the installation, operation or maintenance of
the iwis CLA lubrication pump. Therefore, keep these instructions in a suitable place, ideally in an easily accessible
place, in the surrounding area of the iwis CLA lubrication pump.
Inform your colleagues who work in the local area of the machine about safety instructions so that nobody gets hurt.
The original manual was written in German, all other language versions are translations of this manual.
1.1. Signal words
The following signal words are used in this manual to draw your attention to possible dangers,
prohibitions and other important information:
DANGER This signal word points you to an immediate and threatening risk of serious injury or death.
WARNING This signal word indicates a potentially imminent danger which can result in serious injury
or even death.
CAUTION This signal word indicates a potentially imminent danger that can result in minor to
severe injuries.
NOTICE This signal word indicates a potentially imminent danger which can result in damage to property.
INFO This signal word refers to practical application tips or particularly important information when
using the iwis CLA lubrication pump.
1.2. Warning symbols
The following warning symbols are used in this user manual to alert you to hazards, prohibitions and
important information:
General
warning sign
Electricity
hazard
Flammable
material
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1.3. Structure of the safety instructions
The safety instructions in this user manual are structured according to the following system:
CAUTION
The text explains the consequences of disregarding
the reference.
• The text shows what to do as an instruction
1.4. Symbols for information
The following information symbols are used in the text and instructions in this manual:
Additional information about the action
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Operating Instructions: CLA Lubrication System
2. Safety
All persons working with the iwis CLA lubrication pump must follow these operating instructions, in particular the safe-
ty instructions and the rules and regulations applicable at the place of use. Generally applicable legal regulations and
other rules as well as the relevant rules and regulations for accident prevention (e.g. Personal Protective Equipment
(PPE)) and environmental protection must be observed.
2.1. EC/EU Directive
Within the scope of the EC/EU Directive, (re)commissioning of a machine on which the iwis CLA lubrication pump has
been installed and/or fitted is prohibited until it has been clearly established that the machine complies with the
provisions of the applicable Directive.
2.2. Hazards
In order to avoid danger to the user or damage to the machine on which the iwis CLA lubrication pump is used, the
iwis CLA lubrication pump may only be used for its intended purpose (chapter 2.5) and in a technically safe condition.
Always inform yourself about the general safety instructions (chapter 2.7) before starting to work.
2.3. Sta
Only qualified staff who has read and understood this manual may work with the iwis CLA lubrication pump. Local
and/or company regulations apply accordingly.
2.4. Reasonably predictabel misuse
Any use of the iwis CLA lubrication pump which exceeds the maximum permissible technical data is generally consid-
ered to be improper and therefore prohibited.
2.5. Usage for the intended purpose
The following points must be observed for the intended purpose of using the iwis CLA lubrication pump:
• The iwis CLA lubrication pump is exclusively approved for industrial use.
• The iwis CLA lubrication pump may be used exclusively in accordance with the technical data (chapter 3.4).
• Unauthorized structural alterations to the iwis CLA lubrication pump are not permitted.
• Read the user manual and act accordingly.
• During operation of the iwis CLA lubrication pump, a visual inspection of the iwis CLA lubrication pump as well as of
the lubrication point must be carried out regularly. Any anomalies must be eliminated immediately and the cause
rectified.
• Refilling the cartridge is not permitted.
• Only lubricants approved by the manufacturer may be used.
• Relevant regulations and rules on work safety, accident prevention and environmental protection must be observed.
• Work and activities with and on the iwis CLA lubrication pump are only permitted with appropriate authorisation
(Chapter 2.3).
All other uses than the aforementioned intended usage or the disregard of one of the above points shall be deemed
improper usage. In this case no liability and/or warranty is assumed.
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2.6. Warranty and liablity
If the following items are disregarded, all warranty and liability claims for personal injury and/or damage to property
are excluded:
• Non-observance of the instructions for transport and storage
• Misuse
• Improper or unperformed maintenance or repair work
• Improper assembly/disassembly or improper operation
• Operation of the iwis CLA lubrication pump with defective protective devices
• Operation of the iwis CLA lubrication pump without lubricant
• Operation of the iwis CLA lubrication pump with non-approved lubricant
• Operation of a heavily contaminated iwis CLA lubrication pump
• Modifications or alterations which have been carried out without the written permission of
iwis antriebssysteme GmbH & Co. KG
• Opening and/or partial or complete disassembly of the iwis CLA lubrication pump
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2.7. General safety instructions
The following safety instructions are given for the iwis CLA lubrication pump:
DANGER
Damaged or incorrect electrical connections or unauthorized live
components lead to serious injuries or even death.
• Have all electrical connection work carried out by qualified
personnel only.
• Replace damaged cables or plugs immediately.
NOTICE
Loose or overloaded screw connections can cause damage to the
iwis CLA lubrication pump.
• Mount and check all screw connections with the permissible torques
specified for this purpose. Use a calibrated torque wrench.
WARNING
Lubricants are flammable.
• In case of fire, do not use a water jet to extinguish the fire.
• In case of fire, use only suitable extinguishing agents such as
powder, foam and carbon dioxide.
• Observe the relevant safety instructions of the lubricant manufactur-
er on the safety data sheet of the lubricant used.
CAUTION
Lubricants can cause skin irritations.
• Avoid direct skin contact.
NOTICE
Lubricants can contaminate soil and water.
• Use and dispose lubricants properly.
Operating Instructions: CLA Lubrication System
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