PROLiNK Giant PRO600-S/L User manual

User Guide
Giant Series (1P/1P)
Tower Type
PRO600-S/L
6-10KVA
Version 1.00
(English )

Table of Contents
1. INTRODUCTION.......................................................................................................................... 1
1-1. Overview ........................................................................................................................... 1
1-2. Basic structure.................................................................................................................. 1
1-3. Working mode .................................................................................................................. 1
2. SAFETY AND EMC INSTRUCTIONS.......................................................................................... 3
2-1. Transportation and Storage........................................................................................... 3
2-2. Preparation..................................................................................................................... 3
2-3. Installation ...................................................................................................................... 3
2-4. Operation ....................................................................................................................... 4
2-5. Standards ....................................................................................................................... 4
3. INSTALLATION AND OPERATION............................................................................................. 5
3-1. Unpacking and Inspection ............................................................................................. 5
3-2. Rear Panel View.............................................................................................................. 5
3-3. UPS Installation .............................................................................................................. 6
3-4. Communication.............................................................................................................. 8
4. OPERATION..............................................................................................................................10
4-1. Button Operation ........................................................................................................... 10
4-2. LED Indicators and LCD Panel.....................................................................................10
4-3. Audible Alarm................................................................................................................ 12
4-4. UPS Operation .............................................................................................................. 12
4-5. Abbreviation Meaning in LCD Display........................................................................ 15
4-6. LCD Setting.................................................................................................................... 15
4-7. Operating Mode/Status Description ......................................................................... 20
4-8. Fault Code ..................................................................................................................... 21
4-9. Warning Indicator.........................................................................................................22
5. TROUBLE SHOOTING ............................................................................................................. 23
6. STORAGE AND MAINTENANCE ............................................................................................. 24
6-1. Storage .......................................................................................................................... 24
6-2. Maintenance................................................................................................................. 24
7. SPECIFICATIONS ..................................................................................................................... 25

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1. INTRODUCTION
1-1. Overview
This UPS series is a double conversion system with sine wave output. It supplies continuous, stable, clean power for
commercial and industrial environments. When the utility is lost accidentally, the UPS system will use the power
from battery to output without interruption.
This system is applied an advanced digital controller to control the double conversion system, and with an isolated
transformer at the output to protect the load and the UPS itself. The UPS is also built-in user-friendly LCD interface
and multiple communications including Modbus, RS-232 and intelligent slot. With free download software, this
UPS provides complete power solution of monitoring and controlling remotely.
1-2. Basic structure
The whole system consists of rectifier, inverter, static bypass, maintain bypass and battery controller. The output of
the UPS is switched over to line input or bypass input by output RLY and SCR. The basic structure is shown as
below:
1-3. Working mode
This part will introduce the working mode of the UPS system.
1-3-1. Line mode
When the UPS is working in line mode, the AC input will be rectified by rectifier, and then be converted to the
output via inverter. Meanwhile, the battery is being charged. At this time, static bypass is in standby.

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1-3-2. Battery mode
When the utility fails, the UPS will transfer to battery mode without interruption. The UPS converts the power from
battery to output. At this time, static bypass is still in standby. If the utility is recovered, the UPS will transfer back to
line mode again.
1-3-3. Static bypass mode
Bypass mode can be enabled or disabled by user setting. The default setting is enabled. The UPS system will work
in bypass mode when the following conditions occur.
• The UPS system doesn’t turn on.
• The UPS is overload in line mode.
• The rectifier or inverter module is abnormal.
• The utility fails and the battery is discharged to low level.
When above mentioned situation is eliminated, the UPS will transfer back to line mode or battery mode.
1-3-4. Maintain bypass mode
When the UPS needs maintenance and load needs uninterruptible power, the users can firstly transfer the inverter
to bypass mode, and then switch on maintain bypass breaker. After that, switch off all other breakers and
switches. In this condition, the utility can still power the load and users can maintain the UPS.
1-3-5. Other modes
Except mentioned modes above, there are standby mode, and fault mode.
There is no output in standby mode, but the utility will charge battery.
The UPS will transfer to fault mode if a fault occurs in the UPS. When some minor faults occur, the UPS still can
transfer to bypass mode if bypass input is available. When some severe faults occur, it won’t be eliminated until
the users restart the UPS.
1-3-6. Dual input source
The line input and bypass input are separated routes in this UPS. Users can apply different power sourced into
these two input routes and set up a dual-input system. Users also can connect the same power source to these
two inputs. Once the utility fails, no Line input and bypass input is available at the same time. Then, it will transfer
to battery mode.

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2. SAFETY AND EMC INSTRUCTIONS
Please read carefully the following user manual and the safety instructions before installing the unit or using the
unit!
2-1. Transportation and Storage
Please transport the UPS system only in the original package to protect against shock and impact.
The UPS must be stored in the room where it is ventilated and dry.
Pay attention to the slope of the ground and surface to avoid fall down when moving the equipment.
2-2. Preparation
Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS
system must be absolutely dry before being installed. Please allow at least two hours for the UPS system to
acclimate the environment.
Do not install the UPS system near water or in moist environments.
Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.
Do not block ventilation holes in the UPS housing.
2-3. Installation
Do not connect appliances or devices which would overload the UPS (e.g. big motor-type equipment)
to the UPS output sockets or terminal.
Place cables in such a way that no one can step on or trip over them.
Do not block air vents in the housing of UPS. The UPS must be installed in a location with good
ventilation. Ensure enough space on each side for ventilation.
UPS has provided earthed terminal, in the final installed system configuration, equipotential earth
bonding to the external UPS battery cabinets.
The UPS can be installed only by qualified maintenance personnel.
An appropriate disconnect device as short-circuit backup protection should be provided in the
building wiring installation.
An integral single emergency switching device which prevents further supply to the load by the UPS in
any mode of operation should be provided in the building wiring installation.
Connect the earth before connecting to the building wiring terminal.
Installation and Wiring must be performed in accordance with the local electrical laws and
regulations.

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2-4. Operation
Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time
since this would cancel the protective earth of the UPS system and of all connected loads.
The UPS system features its own, internal current source (batteries). The UPS output sockets or output
terminal blocks may be electrically live even if the UPS system is not connected to the building wiring outlet.
In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the mains.
Ensure that no liquid or other foreign objects can enter into the UPS system.
The UPS can be operated by any individuals with no previous experience.
2-5. Standards
* Safety
IEC/EN 62040-1
* EMI
Conducted Emission.......... ........... ..........:IEC/EN 62040-2
Category C3
Radiated Emission........... ............. ..........:IEC/EN 62040-2
Category C3
*EMS
ESD.........................................................:IEC/EN 61000-4-2
Level 2/ Level 3
RS...........................................................:IEC/EN 61000-4-3
Level 3
EFT......................................................... :IEC/EN 61000-4-4
Level 2/ Level 3
SURGE................................................... :IEC/EN 61000-4-5
Level 2/ Level 3
CS...........................................................:IEC/EN 61000-4-6
Level 3
Power-frequency Magnetic field........ ...... :IEC/EN 61000-4-8
Level 2/ Level 3
Low Frequency Signals........................ ....:IEC/EN 61000-2-2
Warning: This
is a product for commercial and industrial application in the
second environment-
installation restrictions or additional measures may be
needed to prevent disturbances.

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3. INSTALLATION AND OPERATION
There are two different types of online UPS: standard and long-run models. Please refer to the following model
table.
Model
Type
Model
Type
PRO606-S
Standard
Model
PRO606-L
Long Run
Model
PRO608-S
PRO608-L
PRO610-S
PRO610-L
3-1. Unpacking and Inspection
Unpack the package and check the package contents. The shipping package contains:
●One UPS
●One user manual
●One monitoring software CD
●One RS-232 cable (option)
●One USB cable
●One battery cable
NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged during
transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or
lacking of some parts. Please keep the original package in a safe place for future use.
3-2. Rear Panel View
Diagram 1: PRO606-L/PRO608-L/PRO610-L Diagram 2: PRO606-S/PRO608-S/PRO610-S

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Diagram 3: Input/Output Terminal
1. Intelligent slot
2. External battery connector
3. RS-232 communication port
4. Dry contact port
5. USB communication port
6. Emergency power off function connector (EPO connector)
7. Maintenance bypass switch (option)
8. Output Breaker
9. Bypass Breaker
10. Input circuit breaker
11. Output/Bypass/Input terminal (Refer to Diagram 3 for the details)
12. Output terminal
13. Bypass terminal
14. Input terminal
15. Input ground
16. Output ground
3-3. UPS Installation
Installation and wiring must be performed in accordance with the local electric laws/regulations and execute the
following instructions by professional personnel.
1) Make sure the mains wire and breakers in the building are in compliance with the standard of rated capacity of
UPS to avoid the hazards of electric shock or fire.
NOTE: Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the
UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed.
2) Switch off the mains switch in the building before installation.
3) Turn off all the connected devices before connecting to the UPS.
4) Prepare wires and ring terminals based on the following table:
Model
Wiring spec (AWG)
Input
Output
Battery
Ground
PRO606-S/L
10
10
10
10
PRO608-S/L & PRO610-S/L
8
8
8
8

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NOTE 1: It is recommended to use suitable wire in above table or thicker for safety and efficiency.
NOTE 2: The selections for color of wires should be followed by the local electrical laws and regulations.
NOTE 3: Use the attachment battery cable
5) Remove the terminal block cover on the rear panel of UPS. Then connect the wires according to the following
terminal block diagrams: (Connect the earth wire first when making wire connection. Disconnect the earth wire
last when making wire disconnection!)
The wire terminals for dual inputs
The wire terminals for single input
NOTE 1: Make sure all the connected cables are screwed tightly
6) Put the terminal block cover back to the rear panel of the UPS.
Warning:
●Make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not,
please install it carefully. Switch off the battery breaker before installation.
Ring terminals
Input/Bypass/Output/GND
D (mm)
5.3
L (mm)
8.8
Torque (Nm)
1.4~1.6
Output L
Output N
Output GND
Bypass L
Bypass N
Input L
Input N
Input GND
Output L
Output N
Output GND
Input L
Input N
Input GND

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Warning:
●For standard external battery pack, there is one DC breaker to disconnect the battery pack and the UPS. But
for other branded external battery pack, make sure a DC breaker or other protection device between UPS and
external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before
installation.
NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.
● Pay highly attention to the polarity marking on external battery terminal block, and make sure the correct
battery polarity is connected. Wrong connection may cause permanent damage of the UPS.
●Make sure the protective earth ground wiring is correct. The current spec, color, position, connection and
conductance reliability of wire should be checked carefully.
●Make sure the utility input & output wiring is correct. The current spec, color, position, connection and
conductance reliability of wire should be checked carefully. Make sure the L/N terminal is correct, not reverse
or short-circuited.
3-4. Communication
This UPS provides a variety of communications. The details are listed as below:
Intelligent slot:
The intelligent slot can provide SNMP solution for remote monitoring. Please request the supplier for detailed
information.
USB/RS-232 port:
To allow for unattended UPS shutdown/start-up and status monitoring, connect the bundled USB communication
cable one end to the USB port and the other to the communication port of your PC. If using RS-232
communication, please use RS-232 cable to connect UPS and your PC. With the monitoring software installed, you
can schedule UPS shutdown/start-up and monitor UPS status through PC.
Note: A USB port and RS-232 port cannot work at the same time.
Dry contact:
There are 5 output dry contacts. The detailed functions are listed as below.
DB9 type TB type