jcb 21-DH1300 Planning guide

POWER TOOL
INSTRUCTION & USER MANUAL
EN
21-DH1300
Original Instructions
IM-DM1300-EN
Iss: 06/2021
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GENERAL WARNINGS & DISPOSAL
To reduce the risk of injury, the user must read the instruction manual.
This symbol is used throughout this manual to warn the user about potential
risks. Please read & understand these sections before using the device.
Personal Protective Equipment (P.P.E.), such as ear defenders, eye protection,
safety gloves and a dust mask, must be worn during the operation of the
device.
This product has been marked with a symbol relating to removing electric and
electronic waste. The product should not be discarded with household waste
but must be returned to a collection system which conforms to the European
Directive 2012/19/EU. It will then be recycled or dismantled in order to
reduce the impact on the environment. Electric and electronic equipment can
be hazardous for the environment and for human health since they contain
hazardous substances.
The month and year of manufacture can be found within the product serial number e.g.
MMYYPPPAXXXXX. Where production month (MM) and production year (YY) are included.
21-DH1300 Designation of the tool (DH - Demolition Hammer, 1300 - 1300W power)
Class II Construction. This machine is double insulated. Therefore, an earth
wire is not fitted.
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Contents
GENERAL POWER TOOL SAFETY WARNINGS 4
1. Work area safety 4
2. Electrical safety 4
3. Personal safety 4
4. Power tool use and care 5
5. Service 5
TOOL SPECIFIC SAFETY WARNINGS 6
Safety instructions for all operations 6
Safety instructions when using chisel bits 6
Electrical Safety 7
COMPONENT LIST 8
TECHNICAL DATA 9
NOISE INFORMATION 9
VIBRATION INFORMATION 10
OPERATING INSTRUCTIONS 11
Intended Use 11
Attaching the Auxiliary Handle 11
Replacing Bits 11
On/Off Trigger 11
Constant Speed 11
Maintenance 13
Transport and Storage 13
WARRANTY STATEMENT 14
Terms and Conditions 14-15
EU/UK DECLARATION OF CONFORMITY 16
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Read all safety warnings, instructions and
specifications provided with this power
tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious
injury. Save all warnings and instructions for
future reference.
WARNING!
The term “power tool” in the warnings refers to
your mains operated (corded) power tool or battery
operated (cordless) power tool.
1. Work area safety
m Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
m Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or
fumes.
m Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2. Electrical safety
m Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric
shock.
m Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body
is earthed or grounded.
m Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
m Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep the cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
m When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
m If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3. Personal safety
m Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the influence
of drugs, alcohol or medication. A moment
of inattention while operating power tools may
result in serious personal injury.
m Use personal protective equipment.
Always wear eye protection. Protective
equipment such as a dust mask, non-skid safety
shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal
injuries.
m Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger on
the switch or energising power tools that have
the switch on invites accidents.
GENERAL POWER TOOL SAFETY WARNINGS
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m Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
m Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected
situations.
m Dress properly. Do not wear loose
clothing or jewellery. Keep your hair and
clothing away from moving parts. Loose
clothes, jewellery or long hair can be caught in
moving parts.
m If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
m Do not let familiarity gained from
frequent use of tools allow you to become
complacent and ignore tool safety
principles. A careless action can cause severe
injury within a fraction of a second.
4. Power tool use and care
m Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was designed.
m Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the switch is
dangerous and must be repaired.
m Disconnect the plug from the power
source and/or remove the battery pack,
if detachable, from the power tool before
making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
m Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
m Maintain power tools and accessories.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the power
tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
m Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
m Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
m Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
5. Service
m Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
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TOOL SPECIFIC SAFETY WARNINGS
Safety instructions for all operations
m Wear ear protectors when impact
drilling. Exposure to noise can cause
hearing loss.
m Wear Safety Goggles! Hammering
operations cause chips to fly. Flying particles
can cause permanent eye damage.
m Wear a dust mask or respirator for
applications that generate dust.
m Keep a firm grip on the tool at all
times. Do not attempt to operate
this tool without holding it with both
hands. It is recommended that the side
handle be used at all times. Operating this
tool with one hand will result is loss of
control. Ensure the side handle is properly
secured before use.
m Do not recondition bits yourself.
Chisel reconditioning should be done
by an authorised specialist. Improperly
reconditioned chisels could cause injury.
m Wear gloves when operating tool
or changing bits. Accessible metal parts
on the tools and bits may get extremely
hot during operation. Small bits of broken
material may damage bare hands.
m Never lay the tool down until the bit
has come to a complete stop. Moving
bits could cause injury.
m Do not strike jammed bits with a
hammer to dislodge them. Fragments
of metal or material chips could dislodge and
cause injury.
m Keep the power cord away from the
bit. Do not wrap the cord around
any point of your body. An electric cord
damaged by a chisel bit may cause personal
injury and loss of control.
m Use the auxiliary handle(s). Loss of
control can cause personal injury.
m Hold the power tool by insulated
gripping surfaces, when performing
an operation where the chisel
may contact hidden wiring. A chisel
contacting a “live” wire may make exposed
metal parts of the power tool “live” and
could give the operator an electric shock.
m Use a detector to locate lines in walls
or floors with concealed electric,
water or gas lines. Avoid touching live
components or conductors. Inadvertant
contact with hidden items may cause serious
injury or damage to the tool.
m Apply pressure only in direct line with
the bit and do not apply excessive
pressure. Bits can bend causing breakage
or loss of control, resulting in personal
injury.
m Keep exposure to vibrations as short
as possible. When carrying out work,
always hold the power tool with both
hands and ensure that you have a
stable standing position. Vibrations
can injure the nerves in hands & arms. Use
gloves to provide extra cushioning.
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ELECTRICAL SAFETY
The electric motor has been designed
for operation on a 230-240V AC 50 Hz
power supply. 230-240V AC means your
tool will operate on alternating current
at a voltage range from 230-240V. As
little as 10% lower operating voltage
(or incorrect mains Hz frequency) can
cause loss of power and overheating.
All JCB tools are factory tested. If this
tool does not operate check the power
supply. Make sure your power supply
agrees with the voltage specified on the
product rating label.
m Replacement of the supply cord. If the
supply cord is damaged, it must be replaced
by the manufacturer or an authorised JCB
Service Centre in order to avoid a hazard.
We recommend the use of a
residual current device (R.C.D.)
with a residual current rating of
30mA or less.
This electric tool generates an
electromagnetic field during operation.
This field may under some circumstances
interfere with active or passive medical
implants. To reduce the risk of serious or
fatal injury, we recommend persons with
medical implants consult their physician
and the medical implant manufacture
prior to operating this power tool.
WARNING!
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COMPONENT LIST
1a. SDS MAX®CHUCK
1b. CHUCK BIT FASTENING & RELEASE SLEEVE
1c. CHISEL POSITION LOCK SLEEVE
2. AUXILIARY HANDLE
3. ANTI-VIBRATION CONTROL DEVICE
4. ON/OFF TRIGGER
5. ‘LOCK-ON’ BUTTON
6. SOFT GRIP HANDLE
1a 1b
1c
2
3
6
5
4
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TECHNICAL DATA
NOISE INFORMATION
Input Voltage 230-240V~ 50Hz
Power 1300W
Hammer Impact Rate 4100 bpm
Impact Force 15J
Chuck Type SDS Max®
Product Weight 5.5 kg
A-Weighted Sound Pressure (LpA) 76.2dB(A)
A-Weighted Sound Level (LwA) 96.2dB(A)
KwA 2.81dB(A)
Wear ear protection when sound pressure is over 80 dB(A)
m The declared noise emission value(s) have
been measured in accordance with a
standard test method and may be used for
comparing one tool with another.
m The declared noise emission value(s) may
also be used in a preliminary assessment of
exposure.
m Noise emissions during actual use of the
power tool can differ from the declared
values depending on the ways in which
the tool is used especially what kind of
workpiece is processed.
m Identify safety measures to protect the
operator that are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle such as the times when the tool is
switched off and when it is running idle in
addition to the trigger time).
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The vibration emission value of the power
tool is tested under EN 60745-1 and EN
60745-2-6, and can vary during operation
depending on the following usage conditions:
WARNING!
m How the tool is used and the materials
being cut or drilled.
m The tool being in good condition and well
maintained.
m Using the correct accessory for the tool and
ensuring it is sharp and in good condition.
m The tightness of the grip on the handles and
if any anti-vibration accessories are used.
m The tool being used as intended by its
design and these instructions.
m The declared vibration total value may also
be used in a preliminary assessment of
exposure.
THIS TOOL MAY CAUSE HAND-ARM
VIBRATION SYNDROME IF USAGE IS
NOT ADEQUATELY MANAGED.
To be accurate, an estimation of exposure
level in the actual conditions of use should
also take account of all parts of the operating
cycle. These include times when the tool is
switched off and when it is running idle but
not actually doing work. This may significantly
reduce the total exposure level over the
working period, helping to minimize your
vibration exposure risk.
WARNING!
m ALWAYS use sharp and undamaged bits,
chisels, drills and blades.
m Maintain this tool in accordance with these
instructions and keep well lubricated (where
appropriate).
m If the tool is to be used regularly then invest
in anti-vibration accessories.
m Avoid using tools in temperatures of 10°C
or less.
m Plan your work schedule to spread any high
vibration tool use across a number of days.
VIBRATION INFORMATION
Vibration total values (triax vector sum) determined according to EN60745-1 and
EN 60745-2-6
Chiselling ah,CHeq 5.920m/s2
Uncertainty (K) 1.5 m/s2
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OPERATING INSTRUCTIONS
Intended Use
This breaker is intended for chiselling in stone,
brick and concrete.
The tool must not be modified or used for
any other purposes than the ones described in
these instructions.
m Remove all packaging materials and transit
supports where fitted.
m Check the appliance, power cord and plug
and any accessories for transport damage.
m If parts are missing or damaged, please
contact your dealer.
m Retain the packing materials as long as
possible until the end of the warranty period.
m Dispose of packing materials in accordance
with local statutory regulations.
Attaching the Auxiliary Handle
m The side handle can be fitted to suit both
right-handed and left-handed users.
Assemble the auxiliary handle onto the breaker
as follows:
m Slide the auxiliary handle assembly over the
front of the tool until it can go no further.
m Position the handle to suit.
m Rotate the grip clockwise to tighten the
clamp firmly onto the tool.
Replacing Bits
Tool bits can be very sharp and can become
very hot during use - risk of
personal injury.
WARNING!
The device is equipped with a SDS MAX®
attachment system.
NOTE
m Place the tool on a stable surface, for
example a work bench.
m Clean tool bits and grease with a thin layer
of machine grease before fitting.
m Pull back the chuck bit fastening and release
sleeve (1B).
m Push and rotate the dust-free tool bit into
the tool holder as far as it will go. The tool
will lock automatically.
m Check that the tool bit is properly
positioned & locked into the tool holder.
Check that the tool bit is straight, centred
and not askew. If the tool bit is not
properly positioned it could fly out when
starting the power tool.
NOTE
Removing the tool bit
m Pull back the sleeve of the SDS MAX®chuck
and extract the tool bit from the chuck
Initial Operation
m Do not drill in blind areas where there
could be hidden electric, gas or water lines.
Use the appropriate detectors to find these
lines in the work area or call the local utility
company for assistance.
m Contact with an electric line may cause
fire or electric shock. Striking a gas line will
probably result in an explosion.
m Breaking into a water pipe will cause property
damage or may cause an electric shock.
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On/Off Trigger (4)
m Press the on/off trigger to start the tool.
The tool has a lock button (5) for constant use.
Constant Speed
Activating the lock feature:
m Gradually squeeze the ON/OFF trigger (4)
until fully retracted.
m Press in the locking button (5).
m Release pressure on the ON/OFF trigger.
The tool is now locked at a constant speed
without having to maintain pressure on the
power switch.
To release the lock:
m Apply pressure to the ON/OFF trigger.
m The locking button will automatically release.
m Release pressure on the ON/OFF trigger.
The tool will come to a stop.
Chisel Rotation Setting
The chisel can be rotated in the chuck to
achieve a more user-friendly chiselling action.
m Pull the chisel position lock sleeve (1C)
towards the chuck as per the arrows
indicated on the moulding.
m Rotate the sleeve either clockwise or anti-
clockwise to align the chisel in the most
effective position.
m Release the sleeve and ensure the sleeve
returns fully home to it’s starting position.
Maintenance
Switch off the tool and disconnect the power
before cleaning and maintenance – risk of
electric shock and accidental start.
WARNING!
m Wipe the tool with a dry or damp cloth. Do
not use a wet cloth. Do not use detergent
that contains solvent or corrosive, abrasive
additives – risk of damaging the surface.
m Keep the ventilation openings open – risk of
overheating.
m Clear the tool vents and the SDS MAX®
chuck of dust and dirt after each use. Do
not clean ventilation holes by inserting sharp
objects in them, such as screwdrivers and
other similar objects.
m Stubborn contamination in areas hard to
access can be removed with compressed air
(max 3. bar).
m Regularly check all fasteners, screws and
bolts to make sure that they are tight.
Tighten any loose screws immediately –
serious injury could occur.
m If the power cord becomes damaged and
replacement is necessary, this must be
carried out by an authorised warranty agent.
Hold electric tools by their insulated handles
whenever there is the possibility of touching
hidden wires or the tools own power cord
while using them.
Touching a “live” wire can transfer the voltage
to the exposed metal parts of the tool and
give the operator an electric shock.
Always use the correct voltage: the voltage of
the power source must agree with the values
on the rating plate of the machine.
WARNING!
The tool bit is not able to be removed from
the chuck if the sleeve is not fully home.
NOTE
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m If the carbon brushes require replacement,
this must be performed by an authorised
warranty agent.
m After use, inspect the tool to ensure it is
in top condition. It is recommended that
you take this tool to the Authorised Service
Centre for a thorough cleaning and re-
lubrication at least once a year.
Transport and Storage
m If the tool shall remain unused for any
length of time, it should be stored in the
original packaging.
m Store the tool in a dry, frost-free, well
ventilated place with a temperature of no
more than 40°C and out of the reach of
children.
m Protect the tool from exposure to direct
sunlight.
m Always switch off the tool and disconnect it
from the power supply before transport.
m Always carry the tool using the purpose-
designed handle.
m Ensure that the tool is not at risk of tipping
over or exposed to vibration and shocks
during transport, especially if the tool will be
transported by car or other vehicle.
Never open the tool. The tool has no
internal parts that the user can service or
repair. Never try to repair the tool yourself.
Take to an authorised service centre.
WARNING!
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WARRANTY STATEMENT
JCB Power Tools are guaranteed against manufacturing defects for
up to 3 years from date of purchase by simply registering your prod-
uct online within 30 days. Proof of purchase required. This does not
affect your statutory rights.
To register your JCB Power Tool, please visit: jcb-tools.com
Online registration is required within 30 days to receive a warranty certificate to activate your
standard 3 year warranty. Registration is only available online via www.jcb-tools.com. You will
need your original sales receipt, the model number and the serial number (if applicable) of your
product. Kits comprising of two or more tools are excluded from single registration and must
registered individually for full warranty cover.
Upon successful registration, a warranty certificate will be available to download, print or save as
a PDF document. The relevant warranty certificate together with the original sales receipt will be
required in the event of any claim within the warranty period.
Should you choose not to register your product within 30 days of purchase, your statutory
consumer rights will not be affected. You will need the original sales receipt as proof of purchase in
the event of a warranty claim.
Warranty cover commences from the date of purchase on the retail sales receipt and is valid only
for JCB Tools products purchased within the UK bearing the CE and UKCA mark and a visible
serial number.
In the unlikely event your JCB Power Tool is subject to a manufacturing fault within the warranty
period, JCB Tools may repair the product by replacing defective parts free of charge at our
discretion. In the event parts are irreplaceable JCB Tools may replace your product free of
charge. The original product will remain the property of JCB Tools in this situation.
The above repair or replacement of products will be undertaken providing that:
m The product has been subject to fair wear and tear only.
m The product has not been subject to accidental or cosmetic damage.
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m The product has not been misused and has been used only in accordance with the instruction
manual provided.
m The product has not been subject to overload or insufficient servicing and maintenance.
m The product has not been subject to any abnormal environmental conditions or inappropriate
operating conditions.
m Repairs have not been attempted by an unauthorised person and no modifications have been
made to the product.
m Repairs have not been undertaken using non-genuine spare parts.
JCB Power Tools used for Hire Fleets or as part of B2B and Service Contracts are not covered by
these terms and conditions.
JCB Tools 3 Year Warranty excludes the following (where applicable):
m Components normally subject to wear such as carbon brushes.
m Batteries, Chucks and Chargers.
m Accessories and consumable items.
m Cases and tool storage products.
If your product develops a fault within 30 days of purchase, return it to the retailer where it was
purchased together with your sales receipt. If a product develops a fault after 30 days a warranty
claim must be submitted.
If you have a warranty claim please take your product, original sales receipt and if applicable, a copy
of your extended warranty certificate to your place of purchase or nearest JCB Tools retailer.
If you wish to send your product to us directly, please send to JCB Tools, Unit 55, Romsey
Industrial Estate, Greatbridge Road, Romsey, Hampshire, SO51 0HR, along with your original
receipt and, if applicable, a copy of your extended warranty certificate. Delivery and repair charges
may apply at our discretion should the warranty claim be invalid for any of the reasons illustrated
above. In the event charges are not accepted the product will be retained by JCB Tools and
remain the property of JCB Tools.
The information on both your sales receipt and your extended warranty certificate must match.
JCB TOOLS WILL NOT BE LIABLE FOR ANY INJURIES OR CONSEQUENTIAL DAMAGES
RESULTING FROM USE OF THIS PRODUCT.
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Product: Corded Demolition Hammer Drill 1300W SDS MAX Batch/PO No.
UK Product Code No.
JCB-DH1300, 21-DH1300
EU Product Code No. JCB-DH1300-E
Factory Reference No. Z1G-DG-0845HM
Name:
Address:
Country:
Name:
Address:
Country:
2006/42/EC The Machinery Directive
2014/30/EU The Electromagnetic Compatibility Directive
2011/65/EU The Restriction of Hazardous Substances Directive
2008 No. 1597 The Supply of Machinery (Safety) Regulations 2008
2016 No. 1091 The Electromagnetic Compatibility Regulations 2016
2012 No. 3032 The Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment Regulations 2012
EN 60745-1:2009+A11
EN 60745-2-6:2010
EN 55014-1:2017+A11
EN 55014-2:2015
EN 61000-3-2:2019
EN 61000-3-3:2013+A1
Name:
Address:
Country:
EU DECLARATION
OF CONFORMITY
Ireland
YELLOW AND BLACK TOOLS LTD.
ROMSEY, UK.
25/06/2021
Authorised Representative Service
77 Camden Street Lower
Dublin DO2 XE80
Hand-held motor-operated electric tools. Safety. Particular requirements for hammers
Unit 55 Romsey Industrial Estate, Greatbridge Road
Romsey, Hampshire SO51 0HR
THE OBJECT OF THE
DECLARATION DESCRIBED IN
POINT 4 IS IN CONFORMITY WITH
THE RELEVANT UNION
HARMONISATION LEGISLATION:
5i.
THE OBJECT OF THE
DECLARATION DESCRIBED IN
POINT 4 IS IN CONFORMITY WITH
THE RELEVANT UK STATUTORY
INSTRUMENTS:
SIGNED FOR AND ON BEHALF OF:
DATE OF ISSUE:
QA MANAGER
TIM BURGOYNE
Dublin DO2 XE80
Ireland
Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus.
Emission
Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus.
Immunity
Electromagnetic compatibility (EMC). Limits. Limits for harmonic current emissions (equipment input current ≤ 16
A per phase)
Hand-held motor-operated electric tools. Safety. General requirements
THIS DECLARATION OF CONFORMITY IS ISSUED UNDER THE SOLE RESPONSIBILITY OF THE MANUFACTURER
Electromagnetic compatibility (EMC). Limits. Limitation of voltage changes, voltage fluctuations and flicker in
public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject to
conditional connection
SIGNATURE:
FUNCTION:
7.
PRODUCT(S) COVERED BY THIS
DECLARATION:
4.
IDENTIFICATION DETAILS OF
MANUFACTURER:
1.
6.
REFERENCES TO THE RELEVANT
HARMONISED SAFETY
STANDARDS USED OR
REFERENCES TO THE OTHER
TECHNICAL SPECIFICATIONS IN
RELATION TO WHICH
CONFORMITY IS DECLARED:
OBJECT OF THE DECLARATION:
PLACE OF ISSUE:
NAME:
ADDITIONAL INFORMATION. THE
TECHNICAL DOCUMENTATION
FOR THE MACHINERY IS
AVAILABLE FROM:
5ii.
AUTHORISED REPRESENTATIVE:
2.
3.
UK DECLARATION
OF CONFORMITY
Yellow and Black Tools Ltd. (T/A: JCB Tools)
Corded Demolition Hammer Breaker Drill SDS MAX
Percussion Chiselling.
Product:
Function:
UK
Authorised Representative Service
77 Camden Street Lower
2854 21-DH1300 Demolition Hammer Drill Manual.indd 162854 21-DH1300 Demolition Hammer Drill Manual.indd 16 08/07/2021 15:0208/07/2021 15:02