JCM TAIKO PUB-7/11 User manual

© 2013, Japan CashMachine Co., Limited
Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com
Taiko™ Series
Banknote Acceptor
(PUB-7/11)
Operation and Maintenance 
Manual
(Revision 4)
P/N 960-100175R_Rev. 4 {EDP #200824}
Issue #4045-SME-01-04

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the Japan
Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual
contains many copyrighted, patented, or properly registered equipment items manufactured by JCM, that are prohibited
and illegal to duplicate, replicate, or copy in whole, or in part, without the express
authorization by JCM with the following exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service 
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. 
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items 
thereto without notice regarding the product or its related products.
JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™, ®and © are not always mentioned
in each case throughout this publication.
Copyright © 2013 By Japan CashMachine Co, Limited
Taiko™ Series Banknote Acceptor
International Compliance
• RoHS Directives
• UL & c-UL Marks
• CE Mark .
REVISION HISTORY
Rev №.Date Reason for Update Comment
A 7/12/10 Initial Version
12/14/11
Barcode Coupon Specification Added
28/17/11
Important corrections made to Tables in Section 2.
3 4/09/12 Added Waffletechnology Cleaning Card availability & Useage 
information in Section 2, corrected Part Number Information in 
Section 7 and added 2 Tables to Appendix A.
4 3/25/13 Added EBA Type Bezel in Section 7.
or or or or
E142330, Subscriber 857947001, Vol. 2
Issue #4045-SME-01-04

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Taiko™ Series
Banknote Acceptor
Table of Contents
Page
TOC
1 GENERAL INFORMATION.................................................................................. 1-1
Description .................................................................................................................. 1-1
Taiko PUB-7/11 Unit .................................................................................................... 1-1
Model Descriptions .................................................................................................... 1-2
Precautions ................................................................................................................. 1-2
User Cautions ...........................................................................................................................1-2
Installation Cautions ..............................................................................................................1-2
Mounting, Dismounting & Transportation ...............................................................................1-2
Preventive Maintenance ........................................................................................................1-2
Banknote Fitness Requirements ............................................................................................1-3
Primary Features ........................................................................................................ 1-3
Product Label .............................................................................................................. 1-4
Component Names ..................................................................................................... 1-5
Specifications ............................................................................................................. 1-6
Technical Specifications ...........................................................................................................1-6
Environmental Specifications ...................................................................................................1-6
Electrical Specifications ............................................................................................................1-7
Structural Specifications ...........................................................................................................1-7
System Configuration ................................................................................................ 1-7
Unit Dimensions ......................................................................................................... 1-8
Taiko PUB-7 Standard Bezel Unit Outside Dimensions ............................................................1-8
Taiko PUB-7/11 Unit Clearance Dimensions ..........................................................................1-8
Taiko PUB-11 Standard US Bezel Unit Outside Dimensions ....................................................1-9
International Compliance ......................................................................................... 1-10
Technical Contact Information .................................................................................1-11
Americas & Oceania ............................................................................................................... 1-11
JCM American ..................................................................................................................... 1-11
Europe, Africa, Russia & Middle East .................................................................................... 1-11
JCM Europe GmbH ............................................................................................................. 1-11
UK & Ireland ........................................................................................................................... 1-11
JCM Europe (UK Office) ...................................................................................................... 1-11
Asia ........................................................................................................................................ 1-11
JCM Gold (HK) Ltd. .............................................................................................................1-11
Japan Cash Machine Co, Limited (HQ) ............................................................................... 1-11
2 INSTALLATION ................................................................................................... 2-1
Installation and Removal ........................................................................................... 2-1
Installing the PUB-7/11 Taiko Bezel ..........................................................................................2-1
Power Harness Wiring Procedure ............................................................................................2-2
Clearing a Banknote Jam ........................................................................................... 2-2
Clearing an Upper Area Banknote Jam ....................................................................................2-2
Clearing a Lower Area Banknote Jam ......................................................................................2-3
DIP Switch Configurations ........................................................................................ 2-3
Denomination Setting Mode .....................................................................................................2-4
Accept Setting Mode ..............................................................................................................2-4

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Taiko™ Series Banknote Acceptor
Inhibit Setting Mode .............................................................................................................. 2-4
LED Pattern Setting Mode .......................................................................................................2-4
Defining Pattern 1 ................................................................................................................. 2-4
Defining Pattern 2 ................................................................................................................. 2-4
Encryption Code Initialization Setting Mode ............................................................................ 2-5
Error Codes & Conditions ......................................................................................... 2-5
Interface Connector Pin 
Assignments ............................................................................................................... 2-5
Cleaning Procedures ................................................................................................. 2-6
Sensor and Roller Cleaning Procedure ................................................................................... 2-6
Available Cleaning Card ............................................................................................ 2-6
Card Features .......................................................................................................................... 2-6
Directions For Use ................................................................................................................... 2-6
Taiko Sensor and Roller Locations ........................................................................... 2-7
Operational Check ...................................................................................................... 2-7
Standard Interface Circuit Schematics ..................................................................... 2-9
Standard Interface Circuit Schematics (Continued 1) ............................................................ 2-10
Standard Interface Circuit Schematics (Continued 2) .............................................................2-11
Standard Interface Circuit Schematics (Continued 3) ............................................................ 2-12
Standard Interface Circuit Schematics (Continued 4) ............................................................ 2-13
Operational Flowcharts ............................................................................................ 2-15
Operational Flowcharts (Continued) ...................................................................................... 2-16
3 COMMUNICATIONS ............................................................................................ 3-1
Americas & Oceania ................................................................................................................ 3-1
JCM American ....................................................................................................................... 3-1
Europe, Africa, Russia & Middle East ...................................................................................... 3-1
JCM Europe GmbH ............................................................................................................... 3-1
UK & Ireland ............................................................................................................................ 3-1
JCM Europe (UK Office) ........................................................................................................ 3-1
Asia .......................................................................................................................................... 3-1
JCM Gold (HK) Ltd. ............................................................................................................... 3-1
Japan Cash Machine Co, Limited (HQ) ................................................................................... 3-1
4 DISASSEMBLY/REASSEMBLY .......................................................................... 4-1
Tool Requirements ..................................................................................................... 4-1
Primary Unit Disassembly ......................................................................................... 4-1
Bezel Guide Removal .............................................................................................................. 4-1
CPU Circuit Board Removal .................................................................................................... 4-1
MAG Board Removal (PUB-11 Only) ....................................................................................... 4-2
Sensor Circuit Board Removal ................................................................................................ 4-2
Transport Drum Disassembly .................................................................................................. 4-2
Encoder Board and Drive Motor Removal ............................................................................... 4-3
Entrance and Exit Solenoid Removal ...................................................................................... 4-4
5 WIRING DIAGRAMS ............................................................................................ 5-1
PUB-7 System Wiring Diagrams ............................................................................... 5-1
PUB-7 System Wiring Diagrams (Continued) .......................................................................... 5-2
PUB-11 System Wiring Diagrams .............................................................................. 5-3
PUB-11 System Wiring Diagrams (Continued) ........................................................................ 5-4

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Table of Contents
6 CALIBRATION AND TESTING............................................................................ 6-1
Workbench Tool Requirements ................................................................................. 6-1
Software Download Preparation ...............................................................................................6-2
Software Downloading Procedure ............................................................................ 6-2
PC Program Installation ...........................................................................................................6-2
Palm Pilot Program Installation ................................................................................................6-2
Writing a New Serial Number .................................................................................... 6-3
Upgrading/Replacing Software .................................................................................................6-3
Programming Requirements ..................................................................................................6-3
Re-Programming Connection Procedure .................................................................................6-5
Serial Number Writer Application Use ......................................................................................6-5
Cloning Units .............................................................................................................. 6-5
Required Items .........................................................................................................................6-5
Cloning Procedures ...............................................................................................................6-5
Calibration Procedures .............................................................................................. 6-7
Calibration Description .............................................................................................................6-7
Calibration Tool Requirements .................................................................................................6-7
When to Calibrate .....................................................................................................................6-7
Initial Settings ...........................................................................................................................6-7
Performance Test Diagnostics .................................................................................. 6-7
DIP Switch Tests ....................................................................................................................6-8
No.1 Transport Motor Forward Rotation Test ...................................................................................... 6-8
No.2 Transport Motor Reverse Rotation Test...................................................................................... 6-8
No.3 Aging Test Procedure ................................................................................................................. 6-8
No.4 Solenoid Test Procedure............................................................................................................. 6-9
No.5 Acceptance Test Procedure ........................................................................................................ 6-9
No.6 Entrance Flapper Test Procedure ............................................................................................... 6-9
No.7 Exit Flapper Test Procedure ....................................................................................................... 6-9
7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1
Entire Taiko Unit Exploded View ............................................................................... 7-1
Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2
Complete Taiko Unit Exploded View ........................................................................................7-3
Complete Taiko PUB-7/11 Units Parts List ...............................................................................7-4
Taiko Bezel Unit Exploded View ................................................................................ 7-8
Taiko PUB-7/11 Bezel Units Parts List ......................................................................................7-9
Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-10
Taiko EBA Type Bezel Units Parts List ................................................................................... 7-11
8 INDEX................................................................................................................... 8-1
A TROUBLESHOOTING .........................................................................................A-1
Introduction .................................................................................................................A-1
Troubleshooting Overview ........................................................................................A-1
Fault Table Listings ....................................................................................................A-1
Error Codes and Conditions ......................................................................................A-4
B GLOSSARY..........................................................................................................B-1

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Taiko™ Series
Banknote Acceptor
List of Figures
Page
LOF
Figure 1-1 Taiko PUB-7/11 Unit .............................................................................. 1-1
Figure 1-2 Precautionary Symbols .......................................................................... 1-2
Figure 1-3 Unacceptable Banknotes ....................................................................... 1-3
Figure 1-4 Installation Simplicity.............................................................................. 1-3
Figure 1-5 Scan Frequency Capability .................................................................... 1-3
Figure 1-6 Taiko Anti-Pullback Feature................................................................... 1-4
Figure 1-7 Palm Pilot Programmable ...................................................................... 1-4
Figure 1-8 LED Pattern Selectable.......................................................................... 1-4
Figure 1-9 PUB-11 Top Panel Instruction Label...................................................... 1-4
Figure 1-10 PUB-7 Top Panel Instruction Label........................................................ 1-4
Figure 1-11 Taiko PUB-7/11 Component Names...................................................... 1-5
Figure 1-12 Taiko PUB-7/11 System Configuration .................................................. 1-7
Figure 1-13 Taiko PUB-7 Complete Unit Outside Dimensions.................................. 1-8
Figure 1-14 Taiko PUB-7/11 Banknote Acceptor’s Clearance Dimensions .............. 1-8
Figure 1-15 Taiko PUB-11 (US Dollar) Complete Unit Outside Dimensions............. 1-9
Figure 2-1 Taiko Bezel Cut-Out Dimensions........................................................... 2-1
Figure 2-2 Opening Taiko’s Upper Lid .................................................................... 2-1
Figure 2-3 Removing the Taiko Bezel ..................................................................... 2-1
Figure 2-4 Installing the Taiko Bezel ....................................................................... 2-1
Figure 2-5 Mounting the Taiko Bezel ...................................................................... 2-2
Figure 2-6 Installing the Taiko Bezel ....................................................................... 2-2
Figure 2-7 Closing the Taiko Upper Lid................................................................... 2-2
Figure 2-8 Attaching a Taiko Power Connector ...................................................... 2-2
Figure 2-9 Upper Area Banknote Jam Removal ..................................................... 2-3
Figure 2-10 Lower Area Banknote Jam Removal ..................................................... 2-3
Figure 2-11 Left Side DIP Switch Block Location...................................................... 2-3
Figure 2-12 “Accept’ Mode DIP Switch Settings ....................................................... 2-4
Figure 2-13 ‘Inhibit’ Mode DIP Switch Settings ......................................................... 2-4
Figure 2-14 Define Pattern 1 DIP Switch Settings .................................................... 2-4
Figure 2-15 Define Pattern 2 DIP Switch Settings .................................................... 2-4
Figure 2-16 Encryption Mode DIP Switch Settings ................................................... 2-5
Figure 2-17 ID-003/MDB/Pulse Interface Connector................................................. 2-5
Figure 2-18 ID-001 Interface Connector.................................................................... 2-5
Figure 2-19 Sensor Cleaning .................................................................................... 2-6
Figure 2-20 JCM Waffletechnology Cleaning Card ................................................... 2-6
Figure 2-21 Taiko Sensor Cleaning Locations .......................................................... 2-7
Figure 2-22 Serial ID-003/MDB Communications Interface Schematic Diagram...... 2-9
Figure 2-23 ccTalk Communications Interface Schematic Diagram ....................... 2-10
Figure 2-24 Pulse Communications Interface Schematic Diagram......................... 2-11
Figure 2-25 Parallel ID-001 Communications Interface Schematic Diagram .......... 2-12

List of Figures
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Taiko™ Series Banknote Acceptor
Figure 2-26 Parallel ID-062 Communications Interface Schematic Diagram .......... 2-13
Figure 2-27 Taiko Operational Flowchart (Part 1) ................................................... 2-15
Figure 2-28 Taiko Operational Flowchart (Part 2) ................................................... 2-16
Figure 2-29 Taiko Operational Flowchart (Part 3) ................................................... 2-16
Figure 4-1 Taiko Bezel Guide Removal.................................................................... 4-1
Figure 4-2 Taiko CPU Board Cover Removal............................................................ 4-1
Figure 4-3 Taiko CPU Circuit Board Removal ........................................................... 4-1
Figure 4-4 Taiko MAG Circuit Board Disconnect....................................................... 4-2
Figure 4-5 Taiko MAG Circuit Board Disconnect....................................................... 4-2
Figure 4-6 Taiko Side Mounting Screw Removals..................................................... 4-2
Figure 4-7 Upper Lid and Side Covers Removal ....................................................... 4-2
Figure 4-8 Taiko Transport Drum Removal ............................................................... 4-3
Figure 4-9 Right & Left Transport Drum End Cover Removal ...................................4-3
Figure 4-10 Dual Feed Roller Assembly Removal..................................................... 4-3
Figure 4-11 Transport Drum Separation.................................................................... 4-3
Figure 4-12 Upper Guide Prism Removal.................................................................. 4-3
Figure 4-13 Upper Guide Sensor Board Removal..................................................... 4-3
Figure 4-14 Motor Drive Assembly Removal ............................................................. 4-4
Figure 4-15 Encoder Circuit Board Removal ............................................................. 4-4
Figure 4-16 Lower Guide Assembly Removal ........................................................... 4-4
Figure 4-17 Lower Guide Assembly Cover Removal................................................. 4-4
Figure 4-18 Lower Guide Lever Removals ................................................................ 4-4
Figure 4-19 Entrance & Exit Solenoid Removal ........................................................ 4-5
Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram............................................ 5-1
Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram............................................ 5-2
Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag)........................ 5-3
Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag)........................ 5-4
Figure 6-1 Required PUB-7/11 PC Download Workbench Tool .............................. 6-1
Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tool................... 6-1
Figure 6-3 Typical Tungsten Series Palm Pilot Handheld with JCM Software 
Icons....................................................................................................... 6-2
Figure 6-4 Taiko DIP Switch & Port Location .......................................................... 6-2
Figure 6-5 Taiko PC Download Program Screen .................................................... 6-2
Figure 6-6 Taiko Palm Conversion Screen.............................................................. 6-3
Figure 6-7 Taiko Palm Program Download Screen ................................................. 6-3
Figure 6-8 Taiko Re-Programming Software Tool Connection Configuration ......... 6-4
Figure 6-9 JCM Serial Number Writer Screen ......................................................... 6-5
Figure 6-10 Taiko Clone Software Tool Connection Configuration ........................... 6-6
Figure 6-11 Removing Taiko from Bezel Mount ........................................................ 6-7
Figure 6-12 Adjustment DIP Switch Setting............................................................... 6-7
Figure 6-13 Reference Paper Insertion ..................................................................... 6-7
Figure 6-14 Adjustment Complete Paper Ejection..................................................... 6-7
Figure 7-1 Entire Taiko Unit Exploded View ............................................................ 7-1
Figure 7-2 Complete Taiko PUB-7/11 Unit Exploded View ..................................... 7-3

List of Figures
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Taiko™ Series Banknote Acceptor
Page
Figure 7-3 Taiko PUB-7/11 Bezel Unit Exploded View ..............................................7-8
Figure 7-4 Taiko PUB-7/11 Bezel Unit Exploded View ............................................7-10

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