JCM DBV 200 User manual

JCM Products
Quick Reference Guide
DBVTM 200 Units
Note: Some of the information in this guide
may change over time, depending on the soft-
ware and possible modifications with advance-
ments in technology.
For further detailed information pertaining to
procedures and troubleshooting methods, please
contact our Technical Support Division of Cus-
tomer Service.
Technical Support
[phone] [phone]
Parts Sales Service Department
[phone] [phone]
E-Mail: [email protected]
www.jcm-american.com

DBVTM 200 Units
Quick Reference Troubleshooting Guide
Description Probable Cause Possible Solutions
Bill
Rejection
Dip switches not set
properly
Roller and/or belts are
excessively dirty
Credit limit not set
properly on game
Cashbox is full, or not
installed properly
Sensors out of
calibration, unit not
calibrated after software
change
Set Dip switches
Clean head and rollers
with mild soap and
water solution
Set credit limit for
proper acceptance
Check and verify
cashbox’s condition
•Calibrate unit using
proper procedures
•Check for proper
software/ID
protocol
No Activity No power to the unit/
No LEDs visible
Will not start
acceptance procedure/
cycle
Cycles, but will not
accept bills
Validator in an error
status
Bad CPU board
Unit out of calibration
Check power source,
pins, wires and
connector
Check for proper
software usage/ID
protocol
Check for proper Dip
switch settings and
game settings
Run stand-alone test to
verify
Replace CPU board, or
change out unit
Calibrate unit using
proper procedures

Abnormal Initialization Codes
# of
Blinks Description Possible Cause
1
2
3
4
5
6
8
10
12
15
Cashbox Full
Jam in Cashbox
Jam in Transport Unit
Jam in Acceptor Head
Motor Speed Error
Motor Stop Error
Solenoid Error
Cashbox Removed
Cheat Condition Detected
D/A Adjustment Error
• Cashbox may be FULL
• Motor not functioning
• Sensor not working
• Encoder gear cracked or
split
• Pusher mechanism may be
jammed
• Stacker Encoder sensor
not functioning
• Cover open
• Stacker lever problem
• Bill remains in the carrying
path
• An object blocking sensors
• Sensor problem
• No signal from the
Validator’s encoder sensor
• Motor not functioning
• Encoder gear cracked or
split
• Encoder sensor not
functioning
• Solenoid not functioning
• The Stacker lever not at
home position
• No cashbox (SS units
only)
• Cashbox not seated
properly
• Sensors indicate possible
sensor manipulation
• Possible calibration
sensor error
DBVTM 200 Units

Bill Return Codes
Use with Stand-Alone Test w/Rejections, or Host Simulator
# of
Blinks Description Possible Cause
1
2
3
4
5
7
8
9
10
12
13
14
15
Crooked insertion
Magnetic pattern error
Acceptor detected a
bill while in stand-by
Dark/Light ratio of bill
is below fixed Value
Transport feed error
Photo pattern error
Photo level error
Return by inhibit
settings
Returned by host
Detected another bill
while a bill was still in
stack mode
Bill length error
Color pattern error
Return by other
reasons
(Magnetic error)
• Bill was inserted crooked
• Entrance sensor malfunction
• Error detecting magnetic
pattern on a bill/note
• Detected the presence of a bill/
note while in stand-by
• Reflective sensors may not be
working properly
• Bill/note not detected by the
Transport feed sensor within a
specified period
• Bill/note may have a pattern
not programmed in memory
• Sensor may not be working
properly
• Dirty belts and/or rollers
• Double/overlapping bill
detected
• The bill/note may be dirty
• Bill/note does not fall into
range of acceptable bills/notes,
or denomination direction
• Game program/settings will not
accept inserted bill/note
• Entrance sensor malfunction
• Object blocking entrance
sensor
• Length of bill/note not within
programmed specification
• Irregular color/shade/markings
• A combination error with
magnetic sensors
DBVTM 200 Units

QR - Preventive Maintenance
DBVtm 200: Unit and Transport Unit
• Replace belts if frayed, slick, and/or worn.
• It is important to keep the bill path, rollers, and belts clean.
The sensor lenses are transparent, and made of a polymer
material. Handle them with care.
To clean the lenses, use a lint-free cloth and a mild non-abra-
sive detergent, such as liquid dish soap mixed with water.
Do not use alcohol for cleaning
Important Note: After wiping, inspect the lenses to ensure
that none of the lenses have been moved out of position, or
are not flush with the bill path.
Note: JCM does not recommend cleaning cards, cleaning
pads, or cleaning solutions of any kind
CASHBOX PREVENTIVE MAINTENANCE (P/M)
Do periodic PM on the cashboxes to ensure proper operation.
Use compressed air via can or air compressor to blow out the
paper fibers, and any other debris that builds up over time.
Check the belts and all moving parts for wear and proper posi-
tioning. If this unit does not operate properly, it can cause bill
jams.
After completing the PM, we recommend calibration.
“DBVTM 200 Units”

DBVTM 200: DIP Switch Settings
for
Basic Operations
U.S. “$” Dollar
DS1 DS2
On
Off
1 2 345 6 7 8 910 123456
Denomination/Interface use Diagnostic Use
$1 $5 $10 $20 $50 $100 * * * I/F
* Not Applicable
NOTE: When Dip switches are in the “ON” position, it disables the
acceptance of that bill denomination.
DBV-200 ID-004/Bar
(I/F) “On”: Accept Coupons & Currency
“Off”: Default Accept Currency Only
DBV-200 ID-011/015
(I/F) “On”: for I/F ID-015
“Off”: Default for I/F ID-011
DBV-200 ID-022/023
(I/F) “On”: for I/F ID-022
“Off”: Default for I/F ID-023
DBV-200 ID-044P/045P
(I/F) “On”: for I/F ID-045P
“Off”: Default for I/F ID-044P
DBV-200 ID-044/045W
(I/F) “On”: for I/F ID-045W
“Off”: Default for I/F ID-044
1234567 8910

DBVTM 200: Auto-Calibration
1. Power Off
2. Set DIP Switch DS2: 4,5, and 6 “On.”
DS1 DS2
On
Off
12345678910 123456
Denomination/Interface use Diagnostic Use
3. Power-on Unit (plug in the 6-pin connector)
4. Head motor will cycle and stop - Ready to Calibrate
5. Insert the DBV-200 calibration paper, black side first (Part No.
057619).
After inserting the calibration paper, the unit will carry the paper for-
ward/reverse several times. When the process is complete, the unit will
return the paper.
Look at the indicator for proper signals: 14-pin Test LED, or the bezel
light, if used. Fast Blinks indicate acceptable calibration, and Blinks from
1-11 at intervals of 1/2 second indicate an error as described below.
# of
Blinks
Error Found
During Calibration
1 Entrance Level Error
3 Entrance Sensor Error
5 Gain Error
White Level Adjustments
6 Digital/Analog Error
White Level Adjustments
7 Barcode Sensor Error
9 Magnetic Setting Error
10 Write-in Error
11 Black Level Error

DBVTM 200: In-Field
Stand-Alone Test Mode
Set the Dip switches then apply power to the unit to
accomplish this function
Note: Perform this test outside the game using the game power (6-
pin) connector, or power supply hook-up
• Before applying power, turn Dip switch “6” to “On”.
• Apply power, then turn Dip switch “6” to Off. The unit should
cycle.
• The unit is ready for stand-alone testing
• Insert a Bill/Note. It will either be accepted and go completely
through the bill head, or be rejected.
• If the unit rejects the Bill/Note, refer to the “Bill Return Codes”
table.
• If the unit will not take the Bill/Note in, check the “Abnormal
Initialization Codes” table.
• When the unit cycles on power up, this indicates power and forward
motor operation.
• When you insert a plain piece of paper and it is rejected, this
indicates reverse motor operation.
• When you insert various denominations of currency and they are
accepted, this indicates the Bill/Note was accurately matched
against the characteristics of the software version.

DBVTM 200: DT-004 Downloading
Downloading - Using the JCM DT-004 Download Tool
DO NOT USE the 2-pin connector for power input.
This is output power and can damage the DT-004.
1. Make sure power is applied to the DT-004 via a 3-pin connector
from the PS15-007 power supply with the adaptive harness, Part
No. 400-100067, or the power supply harness connection in the
game.
2. With the power off, be sure the 4MEG Program EPROM is
installed properly.
3. Dip switches: On DBV-200 units, set Dip Switches:
DS1 - #1 to the “On” position, and all others to the “Off” position.
DS2 - All to the “On” position.
DT-004 - All to the “Off” position.
4. Harnessing
•For standard DBV-200 SS/SH/SU units, use the following JCM
parts:
•PS15-007 Power Supply, Part No. 550-100040, with adaptive
harness Part No. 400-100067.
•Harnesses Part No. 400-100065 and 400-100066 for data and
power to the DBV-200 unit.
•For the B424 model DBV-200, use harness Part No. 400-
100042 in conjunction with harness Part No. 400-100069 to
complete the connection.
5. Turn the power switch on the DT-004 to the “ON” position. The
Power LED should light.
6. Verify the LEDs on the DBV-200 CPU board are illuminated, and
are blinking back and forth. This indicates download mode.
7. To begin the download process, press the “START” button. The
“RDY” LED should begin to blink.
(Cont’d)

DBVTM 200: DT-004 Downloading
(Cont’d.)
11.Turn power on the DT-004 to the “OFF” position, remove the
harness connectors from the unit, and return the Dip switches to
their normal operating positions.
12.To repeat the process with other units, follow these instructions
from #3 through #10.
NOTE: After downloading/upgrading the units, re-calibrate the units.
9. When the downloading is complete, the “OK” LED will light and a
buzzer will sound for about a second.
10.Press the “RESET” button once, then press the “VERIFY” button
once. After approximately 10 seconds, a buzzer will sound for
about a second, and the “OK” LED will illuminate.
8. While downloading, the download status LEDs on the DT-004 will
illuminate, indicating status of the download.

Examples of ID Interface Usage
This is an example of the various usages for JCM interfaces
WBA - I/F
ID Interface OEM (Gaming Manufacturer)
DBV - I/F
ID-004/Bar JCM Standard: CDS and VLC
ID-011/015 Sigma and Videotronic
ID-022/023 IGT: S-Slots, P.E., P.E. Plus
ID-024 IGT: Game King, I-Game, and Vision Series
ID-044P/-45P Bally
ID-044/045W WMS
DBVTM 200: DT-004
ID Interface OEM (Gaming Manufacturer)
ID-003 JCM Standard:Aristocrat, Atronics,
Bally, CDS, Sigma, VLC, and WMS
ID-022/-23 IGT: S-Slots, P.E., P.E. Plus
ID-024 IGT: Game King, I-Game, and Vision Series
ID-044C/0C3 Aristocrat

JCM American Corp.
Regional Offices
Western Region: Main
925 Pilot Road
Las Vegas, NV 89119
[phone] Office [phone]
Fax [phone]
Mid-Western Region
3000 Dundee Road, Ste. #402
Northbrook, IL 60062
Office [phone] Fax [phone]
Eastern Region
3 Canale Drive, Ste. #4
Egg Harbor, NJ 08234
Office [phone] Fax [phone]
Southern Region
4063 Ginger Dr., Ste. B
Biloxi, MS 39532
Office [phone] Fax [phone]
DBV-200 Quick Reference
Manual
Part No. 960-000028
2001, JCM American Corp.