Jet JTSS-1600 User manual



JTSS‐1600 PanelSaw

Original:
GB
OperatingInstructions

Translations:
D
Gebrauchsanleitung

F
Moded´emploi

















JPW(Tool)AG
Tämperlistrasse5
CH‐8117Fällanden
Switzerland
Phone +41448064748
Fax +41448064758

www.jettools.com


M‐10000044T2017‐06


CE‐ConformityDeclaration
CE‐Konformitätserklärung
DéclarationdeConformitéCE

Product/Produkt/Produit:
Panelsaw
Formatkreissäge
sciecirculaireàformat

JTSS‐1600

Brand/Marke/Marque:

JET

Manufacturer/Hersteller/Fabricant:
JPW(Tool)AG,Tämperlistrasse5,CH‐8117Fällanden
Schweiz/Suisse/Switzerland

Weherebydeclarethatthisproductcomplieswiththeregulations
Wirerklärenhiermit,dassdiesesProduktderfolgendenRichtlinieentspricht
Parlaprésente,nousdéclaronsqueceproduitcorrespondauxdirectivessuivantes

2006/42/EC
MachineryDirective
Maschinenrichtlinie
DirectiveMachines

2014/30/EU
ElectromagneticCompatibility
ElektromagnetischeVerträglichkeit
compatibilitéélectromagnétique

designedinconsiderationofthestandards
undentsprechendfolgenderzusätzlicherNormenentwickeltwurde
etétédéveloppédanslerespectdesnormescomplémentairessuivantes

ENISO12100:2010
EN1870‐18:2013
EN60204‐1:2006+A1:2009
EN55014‐1:2006+A1+A2/EN55014‐2:2015
EN61000‐3‐2:2014/EN61000‐3‐3:2013

ResponsiblefortheDocumentation/Dokumentations‐Verantwortung/RésponsabilitédeDocumentation:

HansjörgMeier

HeadProduct‐Mgmt./LeiterProdukt‐Mgmt./Resp.GestiondesProduits
JPW(Tool)AG







2017‐06‐16AlainSchmid,GeneralManager
JPW(Tool)AG,Tämperlistrasse5,CH‐8117Fällanden
Schweiz/Suisse/Switzerland



GB‐ENGLISH
OperatingInstructions

DearCustomer,
ManythanksfortheconfidenceyouhaveshowninuswiththepurchaseofyournewJET‐machine.Thismanualhasbeenpreparedforthe
ownerandoperatorsofaJETJTSS‐1600Panelsawtopromotesafetyduringinstallation,operationandmaintenanceprocedures.Please
readandunderstandtheinformationcontainedintheseoperatinginstructionsandtheaccompanyingdocuments.Toobtainmaximumlife
andefficiencyfromyourmachine,andtousethemachinesafely,readthismanualthoroughlyandfollowinstructionscarefully.

…TableofContents
1.Declarationofconformity
2.Warranty
3.Safety
Authorizeduse
Generalsafetynotes
Remaininghazards
4.Machinespecifications
Technicaldata
Noiseemission
Dustemission
Contentsofdelivery
Descriptionofmachine
5.Transportandstartup
Transportandinstallation
Assembly
Dustconnection
Mainsconnection
Startingoperation
6.Machineoperation
7.Setupandadjustments
Changingsawblade
Mountingtheravingknife
Mountingthesawguard
Risingandtiltingsawblade
Setupofscoringsawblade
Slidingtablesetup
Crosscuttablesetup
Crosscutfencesetup
Mitrefencesetup
Ripfencesetup
8.Maintenanceandinspection
9.Troubleshooting
10.Environmentalprotection
11.Availableaccessories

1.Declarationofconformity
Onourownresponsibilityweherebydeclarethatthisproduct
complieswiththeregulations*listedonpage2.Designedin
considerationwiththestandards**.CEtypeexamination***
performedby****.

2.Warranty
TheJPW(Tool)AGguaranteesthatthesuppliedproductisfree
frommaterialdefectsandmanufacturingfaults.
Thiswarrantydoesnotcoveranydefectswhicharecaused,either
directlyorindirectly,byincorrectuse,carelessness,accidental
damage,repair,inadequatemaintenanceorcleaningandnormal
wearandtear.
Anywarrantydetails(i.e.warrantyperiod)canbefoundinthe
GeneralTermsandConditions(GTC)thatare
integralpartofthecontract.TheseGTCcanbeviewedatthe
websiteofyourdealerorsenttoyouuponrequest.
JPW(Tool)AGreservestherighttomakechangestotheproduct
andaccessoriesatanytime.

3.Safety
3.1Authorizeduse
Thismachineisdesignedforsawingwood,woodderivedmaterials
aswellassimilartobemachinedhardplasticsonly.
Machiningofothermaterialsisnotpermittedandmaybecarried
outinspecificcasesonlyafterconsultingwiththemanufacturer.
Nometalworkpiecesmaybemachined.
Theworkpiecemustallowtosafelybeloaded,supportedand
guided.
Nocutswithoutusingtheripfence,the90°fenceorthesliding
tablemaybeperformed.
Nosubmergedcutsbyremovingtherivingknifeand/orsawguard
maybeperformed.
Theuseofapowerfeederisnotconsidered.
Theproperusealsoincludescompliancewiththeoperatingand
maintenanceinstructionsgiveninthismanual.
Themachinemustbeoperatedonlybypersonsfamiliarwithits
operation,maintenanceandrepairandwhoarefamiliarwithits
hazards.
Therequiredminimumagemustbeobserved.
Themachinemustonlybeusedinatechnicallyperfectcondition.
Whenworkingonthemachine,allsafetymechanismsandcovers
mustbemounted.
Inadditiontothesafetyrequirementscontainedinthisoperating
instructionandyourcountry’sapplicableregulations,youshould
observethegenerallyrecognizedtechnicalrulesconcerningthe
operationofwoodworkingmachines.

Anyotheruseexceedsauthorization.Intheeventofunauthorized
useofthemachine,themanufacturerrenouncesallliabilityand
theresponsibilityistransferredexclusivelytotheoperator.

3.2Generalsafetynotes
Woodworkingmachinescanbedangerousifnotusedproperly.
Thereforetheappropriategeneraltechnicalrulesaswellasthe
followingnotesmustbeobserved.
Readandunderstandtheentireinstructionmanualbefore
attemptingassemblyoroperation.

Keepthisoperatinginstructionclosebythemachine,protected
fromdirtandhumidity,andpassitovertothenewownerifyou
partwiththetool.
Nochangestothemachinemaybemade.
Dailyinspectthefunctionandexistenceofthesafetyappliances
beforeyoustartthemachine.
Donotattemptoperationinthiscase,protectthemachineby
unpluggingthemainscord.
Donotweargloveswhileoperatingthismachine.
Removealllooseclothingandconfinelonghair.

Beforeoperatingthemachine,removetie,rings,watches,other
jewellery,androllupsleevesabovetheelbows.
Wearsafetyshoes;neverwearleisureshoesorsandals.
Alwaysweartheapprovedworkingoutfit:
‐safetygoggles
‐earprotection
‐dustprotection

Forthesafehandlingofsawbladeswearworkgloves.
Observethechapter“saveoperation”inthismanual.
Checkthecorrectrotationofthesawbladebeforeoperatingthe
machine.
Donotstartcuttingoperationuntilsawbladeisatfullspeed.
Controlthestoppingtimeofthemachine,itmaynotbelonger
than10seconds.
Donotusesidepressuretostoprotatingblade.
Insurethattheworkpiecedoesnotrollwhencuttinground
pieces.
Usesuitabletableextensionsandsupportingaidsfordifficultto
handleworkpieces.
Alwaysholdandguidetheworkpiecessafelyduringmachining.
Thefencemustsecurelybelockedbeforemachineuse.
Payparticularattentiontoinstructionsonreducingtheriskof
kickback.
Thesuppliedravingknifemustalwaysbeused.Adjustthespaceto
thesawbladetobebetween2to5mm.
Donotperformanyoperationforwhichthetoolhasnotbeen
designedfor,e.g.donotusethistablesawtocutlogsorfirewood.
Donotperformanyoperationfreehand.
Neverreacharoundoroverthesawblade.
Whenrippingnarrowworkpieces(smallerthan120mm)useas
push‐stickorpush‐wood.
Pushstickorpushwoodmuststaywiththemachinewhentoolis
storedandnotinuse.
Alwaysusecrosscutfenceormitregaugeforcuttingoff.
Theuseofdado‐bladesandgroovecuttersisnotpermissible.
Makesurethatsmallcutoffworkpieceswillnotbecaughtand
thrownawaybytherisingsawbladeteeth.
Removecutandjammedworkpiecesonlywhenmotoristurned
offandthemachineisatacompletestandstill.
Installthemachinesothatthereissufficientspaceforsafe
operationandworkpiecehandling.
Keeptheinsideofthecabinetclearofsawdustandwoodchips.
Makesurethemotorfanandfancoverarekeptclearofsawdust.
Keepworkareawelllighted.
Themachineisdesignedtooperateinclosedroomsandmustbe
placedstableonfirmandlevelledground.
Makesurethatthepowercorddoesnotimpedeworkandcause
peopletotrip.
Neverusethepowercordtocarrythetool.
Donotexposethepowercordtoheat,oiloranysharpcorners.
Donotpullthecordtounplug.
Keeptheflooraroundthemachinecleanandfreeofscrap
material,oilandgrease.
Stayalert!
Giveyourworkundividedattention.Usecommonsense.
Keepanergonomicbodyposition.
Maintainabalancedstanceatalltimes.
Pullthemainsplugifthetoolisnotinuse.
Pullthemainsplugpriortoanymaintenanceorchangeof
accessory(e.g.sawblade).
Beforestartingthemachinemakesurethatoperatingand
measuringtoolsareremovedfromthemachine.
Donotoperatethemachinewhenyouaretired.
Donotoperatethemachineundertheinfluenceofdrugs,alcohol
oranymedication.Beawarethatmedicationcanchangeyour
behaviour.
Keepchildrenandvisitorsasafedistancefromtheworkarea.

Neverreachintothemachinewhileitisoperatingorrunning
down.
Neverleavearunningmachineunattended.Beforeyouleavethe
workplaceswitchoffthemachine.
Donotoperatetheelectrictoolnearinflammableliquidsorgases.
Observethefirefightingandfirealertoptions,forexamplethefire
extinguisheroperationandplace.
Donotusethemachineinadumpenvironmentanddonot
exposeittorain.
Wooddustisexplosiveandcanalsorepresentarisktohealth.
Dustformsometropicalwoodsinparticular,andfromhardwoods
likebeachandoak,isclassifiedasacarcinogenicsubstance.
Alwaysuseasuitabledustextractiondevice
Beforemachining,removeanynailsandotherforeignbodiesfrom
theworkpiece.
Specificationsregardingthemaximumorminimumsizeofthe
workpiecemustbeobserved.
Cutthinorthin‐walledwork‐pieceonlywithfine‐toothedsaw
blades.
Nevercutseveralwork‐piecesatthesametime–andalsono
bundlescontainingseveralindividualpieces.Riskofpersonal
injuryifindividualpiecesarecaughtbythesawblade.
Whencuttingroundstock,useasuitablejigtopreventthework‐
piecefromturning.
Nevercutwork‐piecescontainingthefollowingmaterials:
‐Ropes,strings,cords,cablesandwires.
Donotforcethepowertool.Itwilldoabetterandsaferjoband
giveyoumuchbetterserviceifitisusedattherateforwhichit
wasdesigned.
Donotremovechipsandworkpiecepartsuntilthemachineisata
completestandstill.
Neveroperatewiththeguardsnotinplace–seriousriskofinjury!
Donotstandonthemachine.
Connectionandrepairworkontheelectricalinstallationmaybe
carriedoutbyaqualifiedelectricianonly.
Alwaysunwindanyextensioncordsfully.
Haveadamagedorworncordreplacedimmediately.
DonotusethemachinewhentheON‐OFFswitchdoesnot
operatecorrectly.
Theuseofaccessoriesotherthanthoserecommendedinthis
manualcancreateasafetyhazard.
Makeallmachineadjustmentsormaintenancewiththemachine
unpluggedfromthepowersource.

Wheninstallinganewsawblademakesurethatitmatchesthe
ravingknife.
Theravingknifethicknessmustbeinbetweensawbladebody
thicknessandwidthofcut.
Makesurethatthesawbladeissuitablefortheworkpiece
materialtobecut.
UseonlysawbladesaccordingtoEN847‐1
NeverusesawbladesmadefromHighSpeedSteel(HSS).
Removedefectivesawbladesimmediately.
Aworntableinsertmustbereplaced.

3.3Remaininghazards
Whenusingthemachineaccordingtoregulationssomeremaining
hazardsmaystillexist
Themovingsawbladeintheworkareacancauseinjury.
Brokensawbladescancauseinjuries.
Thrownworkpiecescanleadtoinjury.
Tippingoftheworkpieceduetoinsufficientsupportcanleadto
injury.
Woodchipsandsawdustcanbehealthhazards.Besuretowear
personalprotectiongearsuchassafetygogglesear‐anddust
protection.
Useasuitabledustexhaustsystem.
Theuseofincorrectmainssupplyoradamagedpowercordcan
leadtoinjuriescausedbyelectricity.
Thetypeandconditionofthesawbladeisimportantinkeeping
thenoiselevelaslowaspossible.
Thisdoesnotnegatethefactthatextrasafetyequipmentsuchas
earprotectionmustbeused.


4.Machinespecifications
4.1Technicaldata
MachineTable...................................................800x385mm
Rearextensiontable...........................................310x500mm
Rightextensiontable.........................................800x400mm
Slidingtablesize...............................................1600x270mm
Max.travelofslidingtable......................................1600mm
Max.lengthofcut....................................................1350mm
Crosscuttable...................................................680x580mm
CrossCutFence............................................1200(2200)mm
Sawbladediameter........................................Ø250‐315mm
Bladeborediameter.................................................Ø30mm
Bladespeedno.......................................................4700rpm
Scoringbladediameter..............................................Ø90mm
Scoringbladeborediameter.....................................Ø20mm
Scoringbladespeedno...........................................8700rpm
Cuttingheightat90°/45°...................................100/80mm
Tiltingrangeofblade.................................................90°‐45°
MaxDistance‐bladetoripfence..............................1220mm

Dustportdiameter....................................................100mm
Weight.........................................................................250kg
Mains.......................................................400V~3/PE/50Hz
Motoroutputpower........................................P2=3.0kWS1
Referencecurrent..........................................................6.6A
Extensioncord(H07RN‐F)......................................4x1,5mm²
Installationfuseprotection..............................................16A


4.2Noiseemission
DeterminedaccordingtoEN1870‐18
(Inspectiontolerance4dB)
Workpieceplywood16mm:
Acousticpowerlevel(accordingtoENISO3746):
Idling...........................................................LwA98,3dB(A)
Operating....................................................LwA104dB(A)
Acousticpressurelevel(accordingtoENISO11202):
Idling..........................................................LpA84,4dB(A)
Operating...................................................LpA90,2dB(A)
Thespecifiedvaluesareemissionlevelsandarenotnecessarilyto
beseenassafeoperatinglevels.
Althoughthereisacorrelationbetweenemissionandexposure
levels,thiscannotbeusedreliablytodeterminewhetherornot
furtherprecautionsarerequired.
Factorsthatinfluencetheactuallevelofexposureofthe
workforceincludethecharacteristicsoftheworkroom,other
sourcesofnoise,thenumberofmachinesorotheradjacent
processes.
Thepermissibleexposurelevelcanvaryfromcountrytocountry.
Thisinformationisintendedtoallowtheusertomakeabetter
estimationofthehazardsandrisksinvolved.

4.3Dustemission
Thecircularsawhasbeendustemissioninspected.
Atanairvelocityof20m/seconthedustportdia100mm:
Vacuumpressure......................................................800Pa
Volumeflow........................................................565m³/h
TheTRK‐valueof2mg/m3isnotexceeded.

4.4Contentofdelivery
Maincrate
Mainsawunit
Castironextensiontable
Steelplateextensiontablew/supportleg
Rearextensiontablew/support
Swingarmassembly(insidemainsawunit)
Crosscuttable
Roller,crosscut
Bladeguard
50mmdusthose
Dustport
Mitregauge
Handwheels(2)
Hardware&Tools:
‐13‐15mmopenheadwrench
‐Arborwrench
‐Arborpin
‐3,4,5,6mm"L"wrench
‐Pushstick
‐Edgeshoe
(Somepartsareinsidethemainsawunit)

Railcrate
Ripfence
Ripfencerail
Rearsupportrail
Slidingtable
Slidingtablecarrier
Supportlegsforslidingtable(2)
Crosscutfence
Holddownw/fence
Flipstop


4.5Descriptionofmachine


Fig1
A…..Crosscuttable
B…..Flipstop
C…..Crosscutfence
D…..Rearextensiontable
E…..Slidingtable
F…..Bladeguard
G….Roller
H…..ON/OFFSwitch
I…..Telescopicswing‐arm
J…...Bladeelevationhand‐wheel
K……Bladetilthand‐wheel
L……Mitregauge
M….Ripfence
N……Fenceprofilelocklever
O……E‐stopbutton
P……Fenceassemblylockdownlever
Q……Ripfencerail
R……Supportleg
S……Hand‐wheellockknob
T……HolddownwithmitreGauge


Fig2
U……Rivingknife
V……Mainblade
W……Scoringblade
1…...Scoringbladealignmentscrew
2……Scoringbladelockscrew
3……Scoringbladeelevationscrew
5.Transportandstartup
5.1Transportandinstallation
Themachinewillbedeliveredonacrate.
Attention:
Donotremovethemotortransportlockbeforethemachinehas
beensetinplace.
Donotoperatethehandwheels.
Useaforkliftorliftingstrapstoliftthemachineoffthepallet(Fig
3).



Fig3

Warning:
Themachineweightisheavy.
Assurethesufficientloadcapacityandproperconditionofyour
liftingdevices.
Neverstepunderneathsuspendedloads.
Fortransporttothedesiredlocationuseaforkliftorhandtrolley.
Makesurethemachinedoesnottiporfalloffduringtransport.
Themachineisdesignedtooperateinclosedroomsandmustbe
placedstableonfirmandlevelledground.
Toavoidmachinetippingandforstaticstability,thetablesupport
legsmustalwaysbeinstalledandadjustedtothefloor.
Themachinemustbelevelledinbothdirectionstoassuregood
slidingmotionoftheslidingtable.
Ifpossible,themachinemustbeplacedonrubberplateswhichact
asshockabsorbersandreducethenoiselevel.
Theremustbesufficientspacetooperatethemachine


Fig4
Forpackingreasonsthemachineisnotcompletelyassembled.

5.2Assembly
Ifyounoticeanytransportdamagewhileunpacking,notifyyour
supplierimmediately.Donotoperatethemachine!
Disposeofthepackinginanenvironmentallyfriendlymanner.
Cleanallrustprotectedsurfaceswithamildsolvent.
Somemachinecomponentsareheavy.Gethelpfromasecond
person.

MountingRearExtensionTable:
Attachrearextensiontable(tothemachinetableandputsurfaces
inlevelwithhelpofscrews(U,Fig5).

Fig5

Attachthediagonalsupportbeam(Fig6).

Fig6
MountingRightExtensionTable.
Attachrightextensiontabletothemachinetableandputsurfaces
inlevel(Fig7).

Fig7
Therighttableextensionhasanadjustablesupportleg(R).
Info:
Tablealignmentcanbeachievedquickly,bytappingitwithablock
ofwood(Fig8‐1).

Fig8‐1
Checkthattablesurfacesandedgesarealigned,thenfirmly
tightenthescrews.
Installthehosesupport(A,Fig8‐2)andthetablesupport(B).


Fig8‐2
Mountingripfencerail:
InsertfourM10x80hexheadboltsintoripfencebaserail(Q,Fig
9).
LooselyattachtwoM10hexnutswithwasherinbetweenforeach
bolt.
Mount the rip fence base rail to the front of the saw table and
righttableextensionwithM10hexnuts.
First tighten nuts on two external bolts, aligning the rail parallel
withthetable,andthentightentheothernuts.
Insertthescalecarrier(I)andattachwithnutsandwashers.


Fig9

Mountingripfence:
Mounttheripfencetotheripfencebaserail(Fig10).

Fig10

Mountingthemainbladeelevation&anglehandwheel:
Fittingtheelevationhandwheel(1,Fig11)andanglehandwheel(2)
ontotheelevationandangleshaft.
Installthehandwheellockknobs(3&4).

Fig11

Mountingtheslidingtable:

Fig12‐1
LifttheslidingtableontothemachineandattachwithT‐boltsand
nuts.


Slidingtableadjustment:
Theslidingtableisadjustedexworks.
Theslidingtablemustbealignedtorunparalleltothesawblade.
Thetablesurfacemustbeapproximately0,1‐0,4mmhigherthan
themachinetable(Fig12‐2).
Loosenthebolts(A)andadjustwithscrews(B).

Fig12‐2

Mountingtheslidingtablesupportlegs(2x):

Fig13

Mountingthetelescopicswingarm:

Fig14
MountingCrosscutTable:
Placethecrosscuttable(A,Fig16)ontotelescopicarmsupportrod
(B).

Fig15
SlidetwoM8x70carriageboltswithT‐blocksintotheT‐slotofthe
slidingtable,attachwith2wingnuts.
AdjustM12hexnuts(C)tobringthecrosscuttableintosame
planewithslidingtableandmachinetable.
Movetheslidingtableandcheckplaneagain.
Note:
Incasethecrosscuttablechangedinheight,thismustbe
eliminatedontheswingarmrotateaxis(Fig16).

Fig16
MountingCrosscutFence
Dropthecrosscutfence(C,Fig17)intotheforwardorrearguide
pinhole.
Tightentheknurlednut.
AttachwithT‐boltandlockinghandle(G).
Turnthe"Z"lockplate(F)toquickaligningthefencetosquare.
Turnthestartypescrewandclampthefenceinposition.
Slidetheflipstop(D)intothefence.