Jet Jsg-96 Service manual

Operating Instructions and Parts Manual

Benchtop Disc/Belt Sander

Model JSG-96

(shown with optional closed stand 708597)

JET

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M-708595

Ph.: 800-274-6848 Revision H 10/2015

This .pdf document is bookmarked

Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please

contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period

The general warranty lasts for the time period specified in the literature included with your product or on the official

JET branded website.

•JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

•Accessories carry a limited warranty of one year from the date of receipt.

•Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty

does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,

improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.

Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may

void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a

Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support

Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof

of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the

United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service

Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor

or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.

EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN

IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR

INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR

PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are

given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,

those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason

whatsoever. JET®branded products are not sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period

90 Days – Parts; Consumable items

1 Year – Motors; Machine Accessories

2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used

for industrial or commercial purposes

5 Year – Woodworking Machinery

Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist

Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,

Inc., or any of its successors in interest to the JET brand.

Table of Contents

Warranty and Service............................................................................................................................................2

Table of Contents..................................................................................................................................................3

Warning.................................................................................................................................................................4

Grounding Instructions..........................................................................................................................................6

Introduction ...........................................................................................................................................................6

Specifications........................................................................................................................................................7

Dimensions ...........................................................................................................................................................7

Unpacking .............................................................................................................................................................8

Assembly...............................................................................................................................................................8

Open Stand Assembly (Optional)......................................................................................................................8

Closed Stand Assembly (Optional) ...................................................................................................................9

Sander Assembly..............................................................................................................................................9

Adjustments ........................................................................................................................................................10

Sanding Belt Table Adjustment.......................................................................................................................10

Horizontal Sanding Workstop..........................................................................................................................11

Sanding Belt Replacement..............................................................................................................................11

Belt Tracking Adjustment ................................................................................................................................12

Disc Table Adjustment ....................................................................................................................................12

Sanding Disc Replacement.............................................................................................................................13

Center Point ....................................................................................................................................................13

On/Off Switch..................................................................................................................................................13

Dust Collection ................................................................................................................................................14

Maintenance........................................................................................................................................................14

Lubrication.......................................................................................................................................................14

Optional Accessories ..........................................................................................................................................14

Troubleshooting ..................................................................................................................................................15

Replacement Parts..............................................................................................................................................15

Disc Sander Assembly Breakdown.................................................................................................................16

Parts List for the Disc Sander Assembly.........................................................................................................17

Belt Sander Assembly Breakdown..................................................................................................................19

Parts List for the Belt Sander Assembly..........................................................................................................20

Open Stand Assembly (Optional)....................................................................................................................22

Closed Stand Assembly (Optional) .................................................................................................................23

Parts List for Closed Stand (Optional).............................................................................................................24

JSG-96 Wiring Diagram ......................................................................................................................................24

Warning Wear eye protection.

Always keep guards in place and in proper operating condition. Do not operate the machine without the

guards for any reason.

This disc/belt sander is intended to be used with wood and wood products only. Use of this disc/belt

sander and a dust collector with metal products is a potential fire hazard.

Support the workpiece adequately at all times during operation; maintain control of the work at all

times.

This disc/belt sander is designed and intended for use by properly trained and experienced

personnel only. If you are not familiar with the proper and safe operation of a disc/belt sander, do

not use until proper training and knowledge have been obtained.

•REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and

adjusting wrenches are removed from the machine before turning it on.

•KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

•DON’T USE IN A DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations,

or expose them to rain. Keep work area well lighted.

•KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work area.

•MAKE THE WORKSHOP KIDPROOF with padlocks, master switches, or by removing starter keys.

•DON’T FORCE THE MACHINE. It will do the job better and safer at the rate for which it was

designed.

•USE THE RIGHT TOOL. Don’t force a machine or attachment to do a job for which it was not

designed.

•USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When

using an extension cord, be sure to use one heavy enough to carry the current your machine will

draw. An undersized cord will cause a drop in the line voltage resulting in power loss and

overheating. The table following shows the correct size to use depending on the cord length and

nameplate ampere rating. If in doubt, use the next heavier gauge. Remember, the smaller the gauge

number, the heavier the cord.

olts Total Length of Cord in Fee

120V 25 50 100 150

16 16 14 12

•WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective

hair covering to contain long hair.

•ALWAYS USE SAFETY GLASSES. Also use face or dust masks if the cutting operation is dusty.

Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

•DON’T OVERREACH. Keep proper footing and balance at all times.

•MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

•ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING.

•REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position

before plugging in.

•USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not

recommended by JET may cause hazards or risk of injury to persons.

•NEVER STAND ON A MACHINE. Serious injury could occur if the machine is tipped.

•CHECK DAMAGED PARTS. Before further use of the machine, a guard or other part that is

damaged should be carefully checked to determine that it will operate properly and perform its

intended function - check for alignment of moving parts, binding of moving parts, breakage of parts,

mounting, and any other conditions that may affect its operation. A guard or other part that is

damaged should be properly repaired or replaced.

•NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN POWER OFF. Don’t leave the

machine until it comes to a complete stop.

•SOME DUST CREATED by power sanding, sawing, grinding, drilling and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

- Lead from lead based paint

- Crystalline silica from bricks and cement and other masonry products, and

- Arsenic and chromium from chemically-treated lumber.

Your risk from those exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, such as those dust masks that are specifically designed to filter out microscopic particles

•DO NOT operate tool while under the influence of drugs, alcohol or any medication.

•AVOID kickback by sanding in accordance with directional arrows. Sand on downward side of disc.

Sanding on the upward side could cause the workpiece to fly up causing injury.

•SAND with the grain of the wood.

•DO NOT sand pieces of material that are too small to be safely supported.

•WHEN sanding a large workpiece, provide additional support at table height.

•ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available

from the the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201, in the Accident

Prevention Manual for Industrial Operations and also in the safety Data Sheets provided by the NSC.

Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for

Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.

•SAVE THESE INSTRUCTIONS refer to them often and use them to instruct others.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious or even fatal

injury.

Grounding Instructions

Electrical connections must be made by a qualified electrician in compliance with all

relevant codes. This machine must be properly grounded to help prevent electrical shock and possible

fatal injury.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to

reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding

conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified

electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The

conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment-

grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the

equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely

understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords that

have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.

Repair or replace a damaged or worn cord immediately.

115 Volt Operation

As received from the factory, your sander is ready to run at 115 volt operation. This sander, when wired for 115

volt, is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in (A). A

temporary adapter, which looks like the adapter as illustrated in (B), may be used to connect this plug to a two-

pole receptacle, as shown in (B) if a properly grounded outlet is not available. The temporary adapter should

only be used until a properly grounded outlet can be installed by a qualified electrician. This adapter is not

applicable in Canada. The green colored rigid ear, lug, or tab, extending from the adapter, must be

connected to a permanent ground such as a properly grounded outlet box, as shown in (B).

Introduction

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model

JSG-96 Disc/Belt Sander. This manual contains instructions on installation, safety precautions, general

operating procedures, maintenance instructions and parts breakdown. This machine has been designed and

constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this

manual. If there are any questions or comments, please contact either your local supplier or JET. JET can also

be reached at our web site: www.jettools.com.

Specifications

Model Number.............................................................................................................................................JSG-96

Stock Number .............................................................................................................................................708595

Sanding Belt.......................................................................................................................................... 6”W x 48”L

Disc Diameter.......................................................................................................................................................9”

Table Tilt (down) .......................................................................................................................................90°- 45°

Dust Chute Diameter............................................................................................................................................4”

Belt Table........................................................................................................................................5-1/2"W x 11"L

Disc Table ........................................................................................................................................... 10"W x 12”L

Motor......................................................................................................................... 3/4HP, 115V, 60Hz, 1Ph, 4P

Belt Speed (SFPM)........................................................................................................................................2,258

Disc Speed (RPM) .........................................................................................................................................1,725

Overall Dimensions................................................................................................................16"Lx31”Wx28-3/4”H

Net Weight (approx.)................................................................................................................................... 91 Lbs.

Gross Weight (approx.).............................................................................................................................100 Lbs.

The above specifications were current at the time this manual was published, but because of our policy of

continuous improvement, JET reserves the right to change specifications at any time and without prior notice,

without incurring obligations.

Dimensions

Unpacking

Open shipping container and check for shipping

damage. Report any damage immediately to your

distributor and shipping agent. Do not discard any

shipping material until the Sander is assembled

and running properly.

Compare the contents of your container with the

following parts list to make sure all parts are intact.

Missing parts, if any, should be reported to your

distributor.

Contents of Main Carton (708595)

1 Sander

1 Sanding Belt

1 Sanding Disc

2 Tables

1 Center Point

3 Handles

2 5/16” Flat Washers

1 Miter Gauge

1 Owner's Manual

1 Warranty Card

Tools Required for Assembly

1 13mm Wrench or socket (for stand)

1 12mm Wrench or socket (for stand)

Assembly

Read and understand the

entire contents of this manual before

attempting assembly or operation of the

disc/belt sander. Failure to comply may cause

serious injury.

Consult the breakdown drawings at the back of this

manual if further clarification is needed on

assembly instructions.

Open Stand Assembly (Optional)

1. Match the hole patterns in the stand legs with

the hole patterns in the stand top pieces.

Mount the legs to the outside of the top pieces

using sixteen 5/16”x5/8” carriage bolts and

sixteen 5/16” lock nuts. Do not tighten until the

stand has been assembled and is sitting level

on the floor. Note: Flange of long top pieces

overlap flange of short top pieces.

2. Install the leveling pads in the bottom hole of

legs with eight 3/8” hex nuts and eight 3/8” flat

washers.

3. Mount the belt rack to the stand by inserting

the 90° bend through the stand and securing

the rack in place with a 3/8”x3/4” hex cap bolt,

two 3/8” flat washers and a 3/8” hex nut.

Main Carton Contents #708595

Open Stand Contents #708596 (optional)

Closed Stand Contents #708597 (optional)

Closed Stand Assembly (Optional)

Mount the belt rack to the stand by inserting the

90° bend through the stand and securing the rack

in place with a hex cap bolt, and a flat washer.

Sander Assembly

Machine is heavy; use care

when lifting out of the shipping carton and

moving to a final location. Stand or bench must

be stable enough to support weight of

machine.

1. Move the sander to a workbench or one of

JET’s optional stands. Bolt the unit firmly to

secure in place. (See page 7 for hole spacing.)

JET’s closed stand uses four 3/8”x3” hex cap

bolts, four 3/8” lock washers, eight 3/8” flat

washers, and four hex nuts provided with the

stand.

JET’s open stand uses four 3/8”x3” hex cap

bolts, four 3/8” lock washers and eight 3/8” flat

washers, and four hex nuts provided with the

stand.

2. Mount the sanding disc table assembly (A, Fig.

1) to the sander base. Insert the rod (B, Fig.

1) into the base and secure in place using the

5/16” handle (C, Fig. 1). The handle should

tighten against the flat portion of the rod.

3. Mount the sanding belt table (A, Fig. 2) to the

sander with two 5/16”x1-1/4” locking handles

(B, Fig. 2), two 5/16” flat washers. The handle

stud needs to go through the upper slot, and

the guide pin (C, Fig. 2 & Figure 3) located on

the sander should rest in the lower slot.

Note: The belt table can be removed and the

disc table can be used in its place. There are

two holes in the base, below the sanding belt,

that will accommodate the disc table’s support

rod and locking handle.

Figure 1

Figure 2

Figure 3

Adjustments

Sanding Belt Table Adjustment

Always disconnect the sander

from the power source before servicing or

making any adjustments. Failure to comply

may cause serious injury.

1. Place a square on the sanding belt table with

one edge along the graphite pad, or sanding

belt (Figure 4).

2. If the table is not square to the belt adjust the

table by loosening the two locking handles.

Adjust to the square position and tighten

handles.

3. Place a combination square (A, Fig. 5) in the

miter gauge slot (B, Fig. 5) and check the

distance from the slot to the edge of the

sanding belt. Slide the square along the slot to

the other end of the belt and check the

distance. The distances should be equal to

ensure that the miter gauge travels parallel to

the belt. Loosen the two socket head cap

screws at the bottom of the table, which hold

the table and left trunnion in place to adjust the

distance.

4. Always maintain a gap of approximately 1/16”

between the table edge and belt. Once the

table is square and parallel to the belt adjust

the 90° stop. Loosen the hex nut and tighten

the set screw until it contacts the guide pin,

(Figure 6). Tighten the hex nut. Repeat for the

other side.

5. If you need to sand at a precise angle, loosen

the handles that secure the table in place. Set

a combination square on the table and adjust

to the desired angle. Always maintain a gap of

approximately 1/16” between the table edge

and belt.

Note: The belt table can be removed and the

disc table can be used in its place. There are

two holes in the base, below the sanding belt,

that will accommodate the disc table’s support

rod and locking handle.

Figure 4

Figure 5

Figure 6

Horizontal Sanding Workstop

1. Loosen the socket head cap screw (A, Fig. 7)

so that the sanding belt can be rotated to the

horizontal position.

2. Rotate the sander until the stop (B, Fig. 7)

contacts the sander base. Tighten the socket

head cap screw.

3. When the sanding belt is used in the horizontal

position, the table may be used as a workstop,

as shown in Figure 7.

Sanding Belt Replacement

1. Disconnect the machine from the power

source.

2. Remove the handle (A, Fig. 8).

3. Release two latches (B, Fig. 8) and open the

doors.

4. Pivot the trunnion assembly (A, Fig. 9) out of

the way.

5. Release the belt tension by moving the tension

handle to the “Loosen” position.

6. Slide the belt off of both sanding drums.

7. Slide new 6”x48” sanding belt over both

sanding drums, making sure the belt will travel

in the direction of the arrow located on the

inside of the belt.

8. Re-apply belt tension by moving the tension

handle to the “Tighten” position. See “Belt

Tracking Adjustment”.

Figure 7

Figure 8

Figure 9

Belt Tracking Adjustment

1. Connect the machine to the power source.

One time quickly turn the machine “ON” and

“OFF”. This will allow you to view the belt’s

tendency to run down the middle, to the right,

or to the left. The belt should run centered on

the sanding drums. Do not let the belt run off

the drum to the right or left. The belt will tear

when it contacts parts of the machine.

2. Disconnect the machine from the power

source. Move the tension handle (A, Fig. 10)

to the “Loosen” position. Center the belt again

and move the handle to the “Tighten” position.

3. Release the tracking lock (B, Fig. 10) by

pulling up on the handle. If the beIt has a

tendency to track left of center, turn the

adjusting knob (C, Fig. 10) counterclockwise

until the belt tracks in the center.

4. If the belt has a tendency to track right of

center, turn the adjusting knob clockwise until

the belt tracks in the center.

5. Secure the tracking lock by pushing the lever

down. Note: when tightening the tracking lock

the belt may tend to move to the left.

6. Fine tune tracking by turning the adjusting

knob (C, Fig. 10).

Note: To prevent the sanding belt from stretching

and to prolong belt life, remove tension from the

belt if not using for a long period of time.

Disc Table Adjustment

1. Disconnect machine from the power source.

2. Place a square on the table next to the

sanding disc (Figure 11). Loosen locking

handle and move the table to 90°. Tighten

locking handles.

3. Place a combination square (A, Fig. 12) in the

miter gauge slot (B, Fig. 12) and check the

distance from the slot to the edge of the

sanding disc. Slide the square along the slot to

the other end of the disc and check the

distance. The distances should be equal to

ensure that the miter gauge travels parallel to

the disc.

Figure 10

Figure 11

Figure 12

4. If the miter slot is not parallel, loosen the two

socket head cap screws (A, Fig. 13) and

adjust for parallel. Tighten the two screws

when the adjustment is complete.

5. Always maintain a gap of approximately 1/16”

between the table edge and disc. Once the

table is square and parallel to the disc adjust

the 90° stop. Loosen hex nut (B, Fig. 13) and

tighten the set screw (C, Fig. 13) until it

contacts the trunnion. Tighten hex nut.

6. If the pointer does not line up with the “0” on

the scale loosen the screw and adjust for “0”.

Tighten the screw.

7. The table can be tilted between 0°-45° by

loosening the handle (D, Fig. 13) and tilting the

table to the desired angle. Tighten the handle.

Always maintain a gap of approximately 1/16”

between the table edge and disc.

Note: The belt table can be removed and the

disc table can be used in its place. There are

two holes in the base below the sanding belt

that will accommodate the disc table’s support

rod and locking handle.

Sanding Disc Replacement

1. Disconnect machine from the power source.

2. Loosen the handle (C, Fig. 14) and remove the

table assembly (A, Fig. 14).

3. Turn the knob (B, Fig. 14) and swing open the

cover.

4. Remove old sanding disc by stripping from

wheel. Make sure the disc plate is clean.

5. Press the new disc firmly into place.

Center Point

The center point (A, Fig. 15) provided with the

sander can be used for sanding circles. The center

point can be locked in position by tightening the set

screws (B, Fig. 15).

On/Off Switch

The machine can be turned on by moving the

switch (C, Fig. 15) to the up position. The key (D,

Fig. 15) can be removed when the machine is in

the off position. With the key removed the switch

will not operate.

Figure 13

Figure 14

Figure 15

Dust Collection

1. Hook the sander to a dust collector using a 4”

diameter hose and clamp (A, Fig. 16). JET

offers a wide variety of hoses, adapters and

dust collectors.

2. Loosen the wing nut (B, Fig. 16) and pull the

gate (C, Fig. 16) open to allow air suction to

the sanding belt. Push the gate closed to shut

off air suction. Tighten the wing nut.

3. Push the gate (D, Fig. 16) down to shut off air

suction to the disc. Lift the gate to open the air

suction to the disc.

Maintenance

Keep the exposed metal surface of the disc table

clean and free of rust. Use a light coat of paste

wax to protect the surface.

Lubrication

All moving parts run on sealed ball bearings and

require no lubrication.

Figure 16

Optional Accessories

708596 Open Stand with Belt Rack

708597 Closed Stand with Belt Rack

Dust Collectors and Accessories: see your JET Distributor

Troubleshooting

Trouble Probable Cause Remedy

Sander will not start

Sander unplugged from wall, or motor. Check all plug connections.

Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker.

Make sure supply circuit matches

amperage rating on motor plate.

Cord damaged. Replace cord.

Sanding belt does not

come up to speed Extension cord too light or too long. Replace with adequate size and length

cord.

Low current. Contact a qualified electrician.

Machine vibrates

excessively Stand on uneven floor. Adjust stand so that it rests evenly on

the floor.

Abrasive belt keeps

tearing Belt is running in wrong direction. Arrows on the sanding belt and

machine should be pointing in the same

direction.

Sanded edge not

square

Table not square to sanding belt. Use a square to adjust table to sanding

belt.

Miter slot not parallel to sanding belt. Use a square to adjust the table’s miter

slot parallel to the sanding belt.

Sanding marks on

wood

Work held still. Keep workpiece moving.

Wrong grit sanding belt. Use coarser grit for stock removal and

fine grit for finish sanding.

Feed pressure too great. Never force work into sanding platen.

Sanding against the grain. Sand with the grain.

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-

800-274-6848, Monday through Friday (see our website for business hours, www.jettools.com). Having the

Model Number and Serial Number of your machine available when you call will allow us to serve you quickly

and accurately.

Disc Sander Assembly Breakdown

Parts List for the Disc Sander Assembly

Index No. Part No. Description Size Qty

1 ................JSG96-101A.............. Base......................................................................... ......................................1

2 ................JSG96-102................ Motor........................................................................ ......................................1

..................JSG96-102A.............. Starting Capacitor (not shown)................................150MFD, 125VAC.........1

..................JSG96-102B.............. Running Capacitor (not shown)...............................20uF, 250VAC..............1

3 ................TS-1550041 .............. Flat Washer .............................................................M6.................................4

4 ................TS-1551041 .............. Lock Washer............................................................M6.................................7

5 ................TS-1540041 .............. Hex Nut....................................................................M6.................................1

6 ................JSG96-106................ Disc Cover............................................................... ......................................1

7 ................JSG96-107................ Screw w/Washer......................................................1/4x3/8..........................3

8 ................JSG96-108................ Air Controller............................................................ ......................................1

9 ................JSG96-109................ Tap Screw................................................................1/4x1/2..........................2

10 ..............JSG96-110................ Lock Knob................................................................ ......................................1

11 ..............JSG96-111................ Tap Screw................................................................1/4x1.............................1

12 ..............JSG96-112................ Key...........................................................................5x5x25 ..........................1

13 ..............JSG96-113................ Disc.......................................................................... ......................................1

14 ..............JSG96-114................ Set Screw ................................................................#10x3/8.........................1

15 ..............JSG96-115................ Sanding Disc............................................................ ......................................1

16 ..............JSG96-116................ End Cover................................................................ ......................................1

17 ..............JSG96-117................ Pin............................................................................ ......................................1

18 ..............JSG96-118................ Compound Table..................................................... ......................................1

19 ..............JSG96-119................ Table Bracket........................................................... ......................................1

20..............JSG96-120................ Trunnion................................................................... ......................................2

21 ..............JSG96-121................ Pin............................................................................ ......................................2

22..............JSG96-122................ Hex Socket Cap Screw............................................#10x5/8.........................2

23 ..............JSG96-123................ Table Support w/Scale............................................. ......................................1

24 ..............TS-0680031 .............. Flat Washer*............................................................5/16...............................2

25 ..............TS-0051021 .............. Hex Head Screw......................................................5/16x5/8........................2

26 ..............JSG96-126................ Lock Handle* ........................................................... ......................................1

27 ..............JSG96-127................ Screw.......................................................................1/4x3/8..........................1

28 ..............JSG96-128................ Pointer ..................................................................... ......................................1

29 ..............TS-0270031 .............. Set Screw ................................................................5/16x3/8........................2

30..............JSG96-130................ Rod.......................................................................... ......................................1

31 ..............JSG96-131................ Set Screw ................................................................1/4x1.............................1

32 ..............TS-0561011 .............. Hex Nut....................................................................1/4.................................1

33 ..............JSG96-133................ Lock Handle............................................................. 5/16x1...........................1

34 ..............JSG96-134................ Switch Plate............................................................. ......................................1

35 ..............JSG96-135................ Switch...................................................................... ......................................1

..................JSG96-135A.............. Switch Key (not shown)........................................... ......................................1

36..............JSG96-136................ Plate......................................................................... ......................................1

37 ..............JSG96-137A.............. Tap Screw................................................................3/16x3/8......................19

38 ..............TS-0680011 .............. Flat Washer .............................................................3/16...............................5

39 ..............JSG96-139................ Strain Relief............................................................. ......................................1

40 ..............JSG96-140................ Power Cord.............................................................. ......................................1

41..............JSG96-141................ Dust Chute............................................................... ......................................1

42 ..............JSG96-142................ Circle Gauge* .......................................................... ......................................1

43 ..............JSG96-143................ Tip............................................................................ ......................................1

44 ..............JSG96-144................ Set Screw ................................................................1/4x1/4..........................2

45 ..............JSG96-145................ Set Screw ................................................................M4x6.............................1

46 ..............JWBS18-403............. Miter Gauge Body.................................................... ......................................1

47 ..............JSG96-147................ Guide Bar................................................................. ......................................1

48 ..............80S-348..................... Lock Handle............................................................. ......................................1

49 ..............JWBS20-156............. Guide Disc............................................................... ......................................1

50 ..............JSG96-150................ Pan Head Screw......................................................1/4x5/16........................1

51..............JSG96-151................ Screw.......................................................................#10x5/16.......................1

52 ..............JWBS18-406............. Pointer ..................................................................... ......................................1

53 ..............JSG96-153................ Bushing.................................................................... ......................................1

54 ..............JSG96-154................ I.D. Label ................................................................. ......................................1

55 ..............JSG96-155................ Indication Label........................................................ ......................................1

56 ..............JSG96-156................ Pin............................................................................ ......................................1

57 ..............JSG96-157................ Tap Screw................................................................1/4”×3/8”......................7

Index No. Part No. Description Size Qty

58 ..............JSG96-158................ Holder-Small (Running Capacitor)........................... ......................................1

59 ..............JSG96-159................ Holder-Big (Starting Capacitor)................................ ......................................1

60..............JSG96-160................ Plate......................................................................... ......................................1

..................JSG96-MGA.............. Miter Gauge Assembly (Items 38, 46 thru 52)......... ......................................1

..................JSG96-CGA.............. Circle Gauge Assembly (Items 42 thru 45).............. ......................................1

* items marked with an asterisk are part of the Hardware Kit, page 21.

Belt Sander Assembly Breakdown

See Disc

Sander Breakdown

Parts List for the Belt Sander Assembly

Index No. Part No. Description Size Qty

1 ................JSG96-201................ Bracket..................................................................... ......................................1

2 ................TS-0208071 .............. Hex Socket Cap Screw............................................5/16x1-1/4.....................1

3 ................JSG96-203................ Pin............................................................................ ......................................1

4 ................JSG96-204................ Fixed Plate............................................................... ......................................1

5 ................TS-0680021 .............. Flat Washer .............................................................1/4.................................8

6 ................JSG96-206................ Screw.......................................................................1/4x3/8..........................3

7 ................JSG96-207................ Key...........................................................................5x5x70 ..........................1

8 ................JSG96-208................ Drive Drum............................................................... ......................................1

9 ................JSG96-209................ Lock Nut...................................................................5/8-18UNF....................1

10 ..............JSG96-210................ Belt Support............................................................. ......................................1

11..............JSG96-211................ Hex Socket Cap Screw............................................5/16x5/8........................4

12 ..............TS-0720081 .............. Lock Washer............................................................5/16...............................5

13 ..............TS-0680031 .............. Flat Washer .............................................................5/16...............................6

14 ..............TS-0270031 .............. Set Screw ................................................................5/16x3/8........................4

15 ..............JSG96-215................ Bracket..................................................................... ......................................1

16 ..............TS-0208061 .............. Hex Socket Cap Screw............................................5/16x1...........................1

17 ..............TS-0561021 .............. Hex Nut....................................................................5/16...............................1

18..............JSG96-218................ Rod.......................................................................... ......................................1

19 ..............JSG96-219................ Pad.......................................................................... ......................................1

20 ..............JSG96-220................ Set Screw ................................................................1/4x3/8..........................1

21 ..............JSG96-221................ Follow Roller............................................................ ......................................1

22 ..............BB-6201ZZ................ Ball Bearing ............................................................. ......................................2

23 ..............JSG96-223................ C-Ring......................................................................STW-11.........................2

24..............JSG96-224................ Shaft ........................................................................ ......................................1

25 ..............JSG96-225................ Bushing.................................................................... ......................................1

26 ..............TS-0680041 .............. Flat Washer .............................................................3/8.................................1

27 ..............JSG96-227................ Lock Nut...................................................................3/8.................................1

28 ..............JSG96-228................ Roll Pin ....................................................................4x20..............................1

29 ..............JSG96-229................ Support Bracket....................................................... ......................................1

30 ..............JSG96-230................ Micro-Adjusting Seat................................................ ......................................1

31 ..............TS-0207021 .............. Hex Socket Cap Screw............................................1/4x1/2..........................6

32 ..............JSG96-232................ Screw....................................................................... ......................................1

33 ..............JSG96-233................ Adjusting Knob......................................................... ......................................1

34 ..............JSG96-234................ Spring ...................................................................... ......................................1

35 ..............JSG96-235................ Lock Nut...................................................................M6.................................1

36 ..............JSG96-236................ Washer .................................................................... ......................................2

37 ..............JSG96-237................ Disc Spring .............................................................. ......................................2

38 ..............JSG96-238................ Lock Handle............................................................. ......................................1

39 ..............JSG96-239................ Roll Pin ....................................................................3x20..............................1

40 ..............JSG96-240................ Spring ...................................................................... ......................................1

41 ..............JSG96-241................ Eccentric Handle...................................................... ......................................1

42..............JSG96-242................ Hex Socket Cap Screw............................................1/4x1-1/4.......................1

43 ..............JSG96-243................ Lock Nut...................................................................1/4.................................2

44 ..............JSG96-244................ Air Controller (Belt).................................................. ......................................1

45..............JSG96-245................ Dust Chute............................................................... ......................................1

46 ..............JSG96-246................ Wing Screw..............................................................1/4x1/2..........................1

47 ..............JSG96-247................ Flat Washer .............................................................1/4x3/4..........................3

48 ..............JSG96-248................ Back Cover.............................................................. ......................................1

49 ..............JSG96-249................ Sanding Belt ............................................................ ......................................1

50 ..............JSG96-250................ Belt Table................................................................. ......................................1

51..............JSG96-251................ Trunnion................................................................... ......................................2

52 ..............TS-0050021 .............. Hex Socket Cap Screw............................................1/4x5/8..........................2

53 ..............JSG96-253................ Guide Pin................................................................. ......................................2

54 ..............TS-0561011 .............. Hex Nut....................................................................1/4.................................2

55 ..............JSG96-255................ Set Screw ................................................................1/4x3/4..........................2

56 ..............JSG96-256................ Lock Handle* ...........................................................5/16x1-1/4.....................2

57 ..............JSG96-257................ Graphite Pad............................................................ ......................................1

58 ..............JSG96-155................ Indication Label........................................................ ......................................1

59 ..............JSG96-259................ Loosen/Tighten Label.............................................. ......................................1