Jet JTSS-1600 User manual

JTSS-1600
Panel Saw
Original:
GB
Operating Instructions
Translations:
D
Gebrauchsanleitung
F
Mode d´emploi
JPW (Tool) AG
Tämperlistrasse 5
CH-8117 Fällanden
Switzerland
Phone [phone]
Fax [phone]
www.jettools.com
M-10000044T2016-08

CE-Conformity Declaration
CE-Konformitätserklärung
Déclaration de Conformité CE
Product / Produkt / Produit:
Table saw
Tischkreissäge
la scie circulaire
JTSS-1600
Brand / Marke / Marque:
JET
Manufacturer / Hersteller / Fabricant:
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
We hereby declare that this product complies with the regulations
Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht
Par la présente, nous déclarons que ce produit correspond aux directives suivantes
2006/42/EC
Machinery Directive
Maschinenrichtlinie
Directive Machines
2014/30/EU
Electromagnetic Compatibility
Elektromagnetische Verträglichkeit
compatibilité électromagnétique
designed in consideration of the standards
und entspechend folgender zusätzlicher Normen entwickelt wurde
et été développé dans le respect des normes complémentaires suivantes
EN ISO 12100:2010
EN 1870-18:2013
EN 60204-1:2006+A1:2009
EN 55014-1:2006+A1+A2 / EN 55014-2: 1997+A1+A2
EN 61000-3-2 :2006+A1+A2 / EN 61000-3-3/2008
Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:
Hansjörg Meier
Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits
JPW (Tool) AG
2016-08-16 Alain Schmid, General Manager
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland

GB - ENGLISH
Operating Instructions
Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been
prepared for the owner and operators of a JET JTSS-1600 Panel saw to promote safety during installation, operation and
maintenance procedures. Please read and understand the information contained in these operating instructions and the
accompanying documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this
manual thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. Warranty
3. Safety
Authorized use
General safety notes
Remaining hazards
4. Machine specifications
Technical data
Noise emission
Dust emission
Contents of delivery
Description of machine
5. Transport and start up
Transport and installation
Assembly
Dust connection
Mains connection
Starting operation
6. Machine operation
7. Setup and adjustments
Changing saw blade
Mounting the raving knive
Mounting the saw guard
Rising and tilting sawblade
Setup of scoring sawblade
Sliding table setup
Crosscut fence setup
Mitre fence setup
Rip fence setup
8. Maintenance and inspection
9. Troubleshooting
10. Environmental protection
11. Available accessories
12. “Safe operation” ........ appendix A
1. Declaration of conformity
On our own responsibility we hereby declare that this product
complies with the regulations* listed on page 2. Designed in
consideration with the standards**. CE type examination***
performed by****.
2. Warranty
The JPW (Tool) AG guarantees that the supplied product is
free from material defects and manufacturing faults.
This warranty does not cover any defects which are caused,
either directly or indirectly, by incorrect use, carelessness,
accidental damage, repair, inadequate maintenance or
cleaning and normal wear and tear.
Any warranty details (i.e. warranty period) can be found in
the General Terms and Conditions (GTC) that are
integral part of the contract. These GTC can be viewed at the
website of your dealer or sent to you upon request.
JPW (Tool) AG reserves the right to make changes to the
product and accessories at any time.
3. Safety
3.1 Authorized use
This machine is designed for sawing wood, wood derived
materials as well as similar to be machined hard plastics
only.
Machining of other materials is not permitted and may be
carried out in specific cases only after consulting with the
manufacturer.
No metal workpieces may be machined.
The workpiece must allow to safely be loaded, supported
and guided.
No cuts without using the rip fence, the 90°fence or the
sliding table may be performed.
No submerged cuts by removing the riving knife and/or saw
guard may be performed.
The use of a power feeder is not considered.
The proper use also includes compliance with the operating
and maintenance instructions given in this manual.
The machine must be operated only by persons familiar with
its operation, maintenance and repair and who are familiar
with its hazards.
The required minimum age must be observed.
The machine must only be used in a technically perfect
condition.
When working on the machine, all safety mechanisms and
covers must be mounted.
In addition to the safety requirements contained in this
operating instruction and your country’s applicable
regulations, you should observe the generally recognized
technical rules concerning the operation of woodworking
machines.

Any other use exceeds authorization. In the event of
unauthorized use of the machine, the manufacturer
renounces all liability and the responsibility is transferred
exclusively to the operator.
3.2 General safety notes
Woodworking machines can be dangerous if not used
properly. Therefore the appropriate general technical rules
as well as the following notes must be observed.
Read and understand the entire instruction manual before
attempting assembly or operation.
Keep this operating instruction close by the machine,
protected from dirt and humidity, and pass it over to the new
owner if you part with the tool.
No changes to the machine may be made.
Daily inspect the function and existence of the safety
appliances before you start the machine.
Do not attempt operation in this case, protect the machine by
unplugging the mains cord.
Do not wear gloves while operating this machine.
Remove all loose clothing and confine long hair.
Before operating the machine, remove tie, rings, watches,
other jewellery, and roll up sleeves above the elbows.
Wear safety shoes; never wear leisure shoes or sandals.
Always wear the approved working outfit:
- safety goggles
- ear protection
- dust protection
For the safe handling of sawblades wear work gloves.
Observe the chapter “save operation” in this manual.
Check the correct rotation of the sawblade before operating
the machine.
Do not start cutting operation until sawblade is at full speed.
Control the stopping time of the machine, it may not be
longer than 10 seconds.
Do not use side pressure to stop rotating blade.
Insure that the work piece does not roll when cutting round
pieces.
Use suitable table extensions and supporting aids for difficult
to handle workpieces.
Always hold and guide the workpieces safely during
machining.
The fence must securely be locked before machine use.
Pay particular attention to instructions on reducing the risk of
kickback.
The supplied raving knife must always be used. Adjust the
space to the sawblade to be between 2 to 5mm.
Do not perform any operation for which the tool has not been
designed for, e.g. do not use this table saw to cut logs or
firewood.
Do not perform any operation freehand.
Never reach around or over the saw blade.
When ripping narrow workpieces (smaller than 120mm) use
as push-stick or push-wood.
Push stick or push wood must stay with the machine when
tool is stored and not in use.
Always use crosscut fence or mitre gauge for cutting off.
The use of dado-blades and groove cutters is not
permissible.
Make sure that small cut off workpieces will not be caught
and thrown away by the rising saw blade teeth.
Remove cut and jammed workpieces only when motor is
turned off and the machine is at a complete standstill.
Install the machine so that there is sufficient space for safe
operation and work piece handling.
Keep the inside of the cabinet clear of sawdust and wood
chips. Make sure the motor fan and fan cover are kept clear
of sawdust.
Keep work area well lighted.
The machine is designed to operate in closed rooms and
must be placed stable on firm and levelled ground.
Make sure that the power cord does not impede work and
cause people to trip.
Never use the power cord to carry the tool.
Do not expose the power cord to heat, oil or any sharp
corners.
Do not pull the cord to unplug.
Keep the floor around the machine clean and free of scrap
material, oil and grease.
Stay alert!
Give your work undivided attention. Use common sense.
Keep an ergonomic body position.
Maintain a balanced stance at all times.
Pull the mains plug if the tool is not in use.
Pull the mains plug prior to any maintenance or change of
accessory (e.g. sawblade).
Before starting the machine make sure that operating and
measuring tools are removed from the machine.
Do not operate the machine when you are tired.
Do not operate the machine under the influence of drugs,
alcohol or any medication. Be aware that medication can
change your behaviour.

Keep children and visitors a safe distance from the work
area.
Never reach into the machine while it is operating or running
down.
Never leave a running machine unattended. Before you
leave the workplace switch off the machine.
Do not operate the electric tool near inflammable liquids or
gases.
Observe the fire fighting and fire alert options, for example
the fire extinguisher operation and place.
Do not use the machine in a dump environment and do not
expose it to rain.
Wood dust is explosive and can also represent a risk to
health.
Dust form some tropical woods in particular, and from
hardwoods like beach and oak, is classified as a
carcinogenic substance.
Always use a suitable dust extraction device
Before machining, remove any nails and other foreign bodies
from the work piece.
Specifications regarding the maximum or minimum size of
the work piece must be observed.
Cut thin or thin-walled work-piece only with fine-toothed saw
blades.
Never cut several work-pieces at the same time –and also
no bundles containing several individual pieces. Risk of
personal injury if individual pieces are caught by the saw
blade uncontrolled.
When cutting round stock, use a suitable jig to prevent the
work-piece from turning.
Never cut work-pieces containing the following materials:
-Ropes, strings, cords, cables and wires.
Do not force the power tool. It will do a better and safer job
and give you much better service if it is used at the rate for
which it was designed.
Do not remove chips and work piece parts until the machine
is at a complete standstill.
Never operate with the guards not in place –serious risk of
injury!
Do not stand on the machine.
Connection and repair work on the electrical installation may
be carried out by a qualified electrician only.
Always unwind any extension cords fully.
Have a damaged or worn cord replaced immediately.
Do not use the machine when the ON-OFF switch does not
operate correctly.
The use of accessories other than those recommended in
this manual can create a safety hazard.
Make all machine adjustments or maintenance with the
machine unplugged from the power source.
When installing a new sawblade make sure that it matches
the raving knife.
The raving knife thickness must be in between sawblade
body thickness and width of cut.
Make sure that the sawblade is suitable for the work piece
material to be cut.
Use only sawblades according to EN 847-1
Never use sawblades made from High Speed Steel (HSS).
Remove defective sawblades immediately.
A worn table insert must be replaced.
3.3 Remaining hazards
When using the machine according to regulations some
remaining hazards may still exist
The moving sawblade in the work area can cause injury.
Broken saw blades can cause injuries.
Thrown workpieces can lead to injury.
Tipping of the workpiece due to insufficient support can lead
to injury.
Wood chips and sawdust can be health hazards. Be sure to
wear personal protection gear such as safety goggles ear-
and dust protection.
Use a suitable dust exhaust system.
The use of incorrect mains supply or a damaged power cord
can lead to injuries caused by electricity.
The type and condition of the sawblade is important in
keeping the noise level as low as possible.
This does not negate the fact that extra safety equipment
such as ear protection must be used.
4. Machine specifications
4.1 Technical data
Machine Table 800x385 mm
Rear extension table 310x500mm
Right extension table 800x400mm
Sliding table size 1600x270mm
Max. travel of sliding table 1600mm
Max. length of cut 1350mm
Crosscut table 680 x 580mm
Cross Cut Fence 1200 (2200)mm
Sawblade diameter Ø 250 - 315 mm
Blade bore diameter Ø 30 mm
Blade speed no 4700 rpm
Scoring blade diameter Ø90mm
Scoring blade bore diameter Ø 20mm
Scoring blade speed no 8700 rpm
Cutting height at 90°/45° 100 / 80 mm
Tilting range of blade 90°- 45°
Max Distance-blade to rip fence 1220mm
Dust port diameter 100mm
Weight 250 kg
Mains 400V ~3/PE 50Hz
Motor output power P2=3.0 kW S1
Reference current 6.6 A
Extension cord (H07RN-F) 4x1,5mm²
Installation fuse protection 16A

4.2 Noise emission
Determined according to EN 1870-18
(Inspection tolerance 4 dB)
Workpiece plywood 16mm:
Acoustic power level (according to EN ISO 3746):
Idling LwA 98,3 dB (A)
Operating LwA 104 dB (A)
Acoustic pressure level (according to EN ISO 11202):
Idling LpA 84,4 dB (A)
Operating LpA 90,2 dB (A)
The specified values are emission levels and are not
necessarily to be seen as safe operating levels.
Although there is a correlation between emission and
exposure levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure of the
workforce include the characteristics of the work room, other
sources of noise, the number of machines or other adjacent
processes.
The permissible exposure level can vary from country to
country.
This information is intended to allow the user to make a
better estimation of the hazards and risks involved.
4.3 Dust emission
The circular saw has been dust emission inspected.
At an air velocity of 20m/sec on the dust port dia 100mm:
Vacuum pressure 800Pa
Volume flow 565 m³/h
The TRK-value of 2 mg/m3is not exceeded.
4.4 Content of delivery
Main crate
Main saw unit
Cast iron extension table
Steel plate extension table w/support leg
Rear extension table w/support
Swing arm assembly (inside main saw unit)
Cross cut table
Roller, cross cut
Blade guard
2-1/2" dust hose
Dust port
Mitre gauge
Hand wheels (2)
Hardwares
Tools
-13-15 mm open head wrench
- Arbor wrench
- Arbor pin
- 3, 4, 5, 6 mm "L" wrench
Push stick
(Some parts are inside the main saw unit)
Edge shoe
Rail crate
Rip fence
Rip fence rail
Rear support rail
Sliding table
Sliding table carrier
Support legs for sliding table (2)
Cross cut fence
Hold down w/fence
Flip stop
4.5 Description of machine
Fig1
A…...Crosscut Table
B…..Flip Stops
C…..Crosscut Fence
D…..Roller
E…..Sliding Table
F…..Blade Guard
G…..Rear extension table
H…..ON/OFF Switch
J…...Blade Elevation Hand-wheel
K……Blade Tilt Hand-wheel
L……Mitre Gauge
M……Rip Fence
N……Fence Assembly Lock Down lever
O……E-stop button
P……Fence profile lock lever
Q……Rip Fence Rail
R……Support Leg
S……Blade Tilt Lock Knob
T…… Hold Down w/Mitre Gauge

Fig 2
U…… Riving Knife
V…… Main Blade
W……Scoring Blade
1…... Scoring Blade Alignment Screw
2…… Scoring Blade Lock Screw
3…… Scoring Blade Elevation Screw
5. Transport and start up
5.1 Transport and installation
The machine will be delivered on a crate.
Attention:
Do not remove the motor transport lock before the
machine has been set in place.
Do not operate the handwheels.
Use a forklift or lifting straps to lift the machine off the pallet
(Fig 3).
Fig 3
Warning:
The machine weight is heavy.
Assure the sufficient load capacity and proper condition
of your lifting devices.
Never step underneath suspended loads.
For transport to the desired location use a forklift or hand
trolley. Make sure the machine does not tip or fall off during
transport.
The machine is designed to operate in closed rooms and
must be placed stable on firm and levelled ground.
To avoid machine tiping and for static stability, the table
support legs must always be installed and adjusted to the
floor.
The machine must be levelled in both directions to assure
good sliding motion of the sliding table.
If possible, the machine must be placed on rubber plates
which act as shock absorbers and reduce the noise level.
There must be suffient space to operate the machine
Fig 4
For packing reasons the machine is not completely
assembled.
5.2 Assembly
If you notice any transport damage while unpacking, notify
your supplier immediately. Do not operate the machine!
Dispose of the packing in an environmentally friendly manner.
Clean all rust protected surfaces with a mild solvent.
Some machine components are heavy. Get help from a
second person.
Mounting Rear Extension Table
Attach rear extension table to the machine table and put
surfaces in level with help of screws (U, Fig 5.
Fig 5

Attach the diagonal support beam ( Fig 6).
Fig 6
Mounting Right Extension Table Attach right extension
table to the machine table and put surfaces in level. Fig 7
Fig 7
The right table extension has an adjustable support leg (V).
Info:
Table alignment can be achieved quickly, by tapping it with a
block of wood Fig 8.
Fig 8
Check that table surfaces and edges are aligned, then firmly
tighten the screws.
Mounting rip fence rail
Insert 4-M10x80 hex head bolts into major table and
extension tables. Loosely attach 2-M10 hex nuts to each
bolt.
Screw the four bolts into rip fence rail, just 4-5 circles.
First tighten two bolts to align the rail parallel With the table.
Then tighten another two bolts. Fig 9
Fig 9
Mounting rip fence
Mount the rip fence to the rip fence base rail. Fig 10
Fig 10
Mounting the main blade elevation & angle handwheel
Fitting the elevation handwheel(1) and angle handwheel (2)
onto the elevation and angle shaft.
Screw the blade lock knob(3) onto the elevation Handwheel.
Fig 11.
Fig 11

Mounting the sliding table:
Fig 12
Lift the sliding table onto the machine and attach with T-bolts
and nuts .
Mounting the sliding table support legs (2x):
Fig 13
Mounting the telescopic swing arm
Fig 14
Mounting Cross cut Table
Use 2 M6x30 Hex head scews to mount the support (B, Fig
15) to the crosscut table.
Fig 15
Slide two M8x70 carriage bolts with T-blocks into the T-slot
of the sliding table, attach with 2 wing nuts.
Adjust 4-M12 hex nuts (C) to bring the cross cut table into
same plane with sliding table and machine table.
Move the sliding table and check plane again.
Note:
In case the crosscut table changed in height, this must be
eliminated on the swing arm rotate axis. Fig 16.
Fig 16
Mounting Cross cut Fence
Drop the cross cut fence into the forward or rear guide pin
hole.
Tighten the knurled nut.
Turn the "Z" lock plate to quick aligning the fence to table.
Turn the star type screw and clamped the fence in
position.
Slide the flip stop(D, Fig 17) into the fence.
Fig 17

Place a T-nut into the top slot of fence, thread the stud of
hold-down on fence.
If need, put the hold down arm onto the stud (E).
Reference to chapter 7.8
Mounting Mitre Fence
See chapter 7.9
Mounting Sawblade
See chapter 7.1
Mounting sawguard
The riving knife has slots for different blade sizes Fig 18
Min blade size Ø 250mm, max blade size Ø 315mm
Reference to chapter 7.3
Fig18
5.3 Dust connection
Install the 2" dust hose onto the blade guard with 2" hose
clamp. Fig19
Put the 2" dust hose onto dust hose support, keep free
with the working table.
Another end of 2" dust hose clamps to the main dust port on
the bottom of rear panel.
Install 4" dust hose to main dust port with 4" hose clamp.
Fig 19
Before initial operation, the machine must be connected to a
dust extractor.
The suction should switch on automatically when the saw is
switched on.
A hose, a Y-piece and a hose support are supplied with the
machine.
The flow rate on the suction port dia 100mm must be
20m/sec.
Flexible hoses must be of nonflammable quality, and must
be connected to the machine ground system.
5.4 Mains connection
Mains connection and any extension cords and plugs used
must comply with the information on the machine licence
plate.
The mains connection must have a 16A surge-proof fuse.
Only use connection cables marked H07RN-F, with wires
1,5mm2 or more.
Power cords and plugs must be free from defects.
Connections and repairs to the electrical equipment may
only be carried out by qualified electricians.
The machine is equipped with a 16Amp CCE Euro plug,
mounted at the back side of the frame.
Attention:
-Check first if the saw spindle runs freely and if all safety
devices are fitted before starting the machine.
- If the direction of rotation is not correct, the phase converter
inside the CCE Euro plug must be pushed in and turned
180°.