JMA Ecco Automatic User manual

MÁQUINA DUPLICADORA ECCO-AUTOMATIC
Manual de instrucciones
ECCO-AUTOMATIC COPYING MACHINE
Instruction manual
KOPIERMASCHINE ECCO-AUTOMATIC
Anweisungshandbuch
MACCHINA DUPLICATRICEECCO-AUTOMATIC
Manuale d’istruzione
MACHINE A TAILLER LES CLES ECCO-AUTOMATIC
Notice d'utilisation
MÁQUINA DUPLICADORA ECCO-AUTOMATIC
Manual de instruções

Indice / Index / Inhaltsverzeichnis / Indice / Index / Indice
1. Presentación y aspectos generales
1.1 Generalidades 4
1.2 Transporte y embalaje 4
1.3 Etiqueta identificadora 4
2. Características de la máquina
2.1 Familia de llaves 4
2.2 Nomenclatura de la llave 4
2.3 Elementos principales de la máquina 4
2.4 Datos tecnicos 4
2.5 Componentes y partes funcionales 5
2.5.1 Accesorios 5
2.5.2 Circuito eléctrico 5
2.5.3 Interruptor de emergencia de parada de la fresa 5
2.5.4 Mordaza de 4 lados 5
3. Operatividad y funcionamiento
3.1 Reglaje máquina 5-6
3.1.1 Control y reglaje Lateral 5
3.1.2 Control y reglaje de la Profundidad de Corte 5
3.1.3 Control y reglaje de los posicionadores 6
3.2Operación de duplicado de la llave 6-7
3.2.1 Duplicado de la llave 6
3.2.2 Duplicado de la llave sin tope 6
3.2.3 Duplicado de la llave cruciforme 7
4. Mantenimiento y seguridad
4.1 Cambio de fresa 7
4.2 Cambio de cepillo 7
4.3 Regulacion de profundidad del carro 7
4.4 Recomendaciones de seguridad 8
4
5-6-7
7-8
4-5
1. Presentation and general aspects
1.1 General aspects 9
1.2 Transport and packaging 9
1.3 Identifying label 9
2. Machine characteristics
2.1 Family of keys 9
2.2 Nomenclature of the key 9
2.3 Main elements of the machine 9
2.4 Technical data 9
2.5 Components and functional parts 10
2.5.1 Accessories 10
2.5.2 Electrical circuit 10
2.5.3 E
mergency switch for stopping the milling cutter 10
2.5.4 4-side clamp 10
3. Effectiveness and operation
3.1 Machine adjustment 10-11
3.1.1 Side control and adjustment 10
3.1.2 Control and adjustment of the depth of cut 11
3.1.3 Control and adjustment of the positioners 11
3.2Key copying operation 11-12
3.2.1 Copying a key 11
3.2.2 Copying a key without a stop 12
3.2.3 Copying a cruciform key 12
4. Maintenance and safety
4.1 Changing the cutter 12
4.2 Changing the brush 12
4.3 Adjusting the depth of the slide 12
4.4 Safety recommendations 13
9
10-11-12
12-13
9-10
1. Vorstellung und grundlegende begriffe
1.1 Allgemeines 14
1.2 Transport und verpackung 14
1.3 Typenschild 14
2. Eigenschaften der maschine
2.1 Schlüsselfamilie 14
2.2 Nomenklatur des schlüssels 14
2.3 Hauptbestandteile der maschine 14
2.4 Technische daten 14
2.5 Komponenten und funktionsbauteile 15
2.5.1 Zubehör 15
2.5.2 Stromkreis 15
2.5.3 Notaus-Schalter zum Anhalten der Fräse 15
2.5.4 Spannbacken (4 seitig 15
3. Betriebsfähigkeit und funktionsweise
3.1 Einstellen der maschin 15-16
3.1.1 Seitliche Steuerung und Einstellung 15
3.1.2 Steuerung und Einstellung der Schneidtiefe 16
3.1.3 Steuerung und Einstellen der Positionierer 16
3.2Kopieren des schlüssels 16-17
3.2.1 Kopieren des Schlüssels 16
3.2.2 Kopieren von Schlüsseln ohne Anschlag 17
3.2.3 Kopieren von Kreuzschlüsseln 17
4. Wartung und sicherheit
4.1 Wechsel des fräsers 17
4.2 Wechsel der bürste 17
4.3 Tiefeneinstellung des schlittens 17
4.4 Sicherheitsempfehlungen 18
14
15-16-17
17-18
14-15
1. Presentazione ed aspetti generali
1.1 Generalita’ 19
1.2 Trasporto ed imballaggio 19
1.3 Etichetta identificativa 19
2. Caratteristiche della macchina
2.1 Famiglie di chiavi 19
2.2 Identificazione chiave 19
2.3 Elementi principali della macchina 19
2.4 Dati tecnici 19
2.5 Accessori e parti funzionali della macchina 20
2.5.1 Accessori 20
2.5.2 Circuito elettrico 20
2.5.3
Interuttore di emergenzaper fermata della fresa 20
2.5.4 Morsetto a 4 lati 20
3. Operativita’ e funzionamento
3.1 Regolazione della macchina 20-21
3.1.1 Controllo e regolazione laterale 20
3.1.2
Controllo e regolazione della profondità del taglio 21
3.1.3 Controllo e regolazione dei posizionatori 21
3.2 Operazione di duplicazione della chiave 21-22
3.2.1 Duplicazione della chiave 21
3.2.2 Duplicazione della chiave senza fermo. 22
3.2.3 Duplicazione della chiave cruciforme 22
4. Manutenzione e sicurezza
4.1 Sostituzione della fresa 22
4.2 Cambio della spazzola 22
4.3 Regolazione della profondita’ del carrello 22
4.4 Raccomandazioni sulla sicurezza 23
19
20-21-22
22-23
19-20

99
English
Cutter
Brush
Cutter guard
Motor guard
4-side clamp
Clamp handle
Slide
Slide handles
Positioners
Slide advance limiter
Feeler
Depth adjustment command of the feeler
Feeler blocking screw
Motor/brush start-up push-button
Motor start-up front push-button
Red ignition pilot light
Emergency switch for stopping the milling cutter
1
2
3
4
5
6
7
8
9
10
11
Head
Neck
Upper stop
Lower stop
Notching
Bit
Blade
Tip
1
2
3
4
5
6
7
8
The ECCO-AUTOMATIC is an automatic copying machine
that is both robust and precise. It is designed to dupli-
cate flat keys of cylinder locks, car keys, and cruciform
(cross-shaped) and special keys.
See figure 2
General aspects
Presentation
and general aspects
1 Machine
Characteristcis
2
1.1
The ECCO-AUTOMATIC copying machine has been desig-
ned taking current EEC safety regulations into account.
The safety of the personnel involved in the handling
of this type of machines can only be achieved with a
well-designed personal safety programme. This involves
the introduction of a maintenance programme and the
following of certain recommendations, together with
compliance with the safety regulations mentioned in
this manual.
Although the installation of the machine is straig-
htforward, we recommend that you should not try to
install, adjust, or handle it without first reading this
manual.
The machine leaves the factory ready for use; it only
needs to be calibrated for the use that it will be given.
The ECCO-AUTOMATIC machine is presented in a tough
cardboard box, protected by packing foam, of the follo-
wing dimensions:
Width = 570 mm, length = 520 mm, height = 410 mm
Weight of the machine plus packaging = 22 Kg.
When you unpack the machine, inspect it carefully in
case it has been damaged in transit. If you find any
anomaly, notify the haulier immediately and do not
touch the machine until the haulier’s agent has carried
out the corresponding inspection.
To move the machine from one place to another, we
advise you to lift the machine only by its base.
The ECCO-AUTOMATIC copying machine has the follo-
wing identifying label specifying the serial number or
number plate of the machine, the name and address of
the manufacturer, the EC mark, and the year of manu-
facture. See figure 1
Identifying label
1.3
The main technical data are quoted below:
Motor: Single-phase 220V, 50Hz, 0.18Kw, 1350 rpm, 1.7 A.
or Single-phase 110V, 60Hz, 0.18Kw, 1700 rpm,
3.14 A.
Cutter: High speed steel (HSS) Δ63 x 16 x 5 mm.
Cutter turning speed: 1,350 rpm.
Clamps: Of steel with 4 trunnion sides.
Displacement of the slide: Automatic, on self-lubricating
bearings, and activated by an off-centre motor-reducer.
Actual run: Axis X = 43 mm. = maximum copying length.
Dimensions: Width = 470 mm, depth = 245 mm, height =
280 mm.
Weight: 22 Kg.
Technical data
2.4
Transport and packaging
1.2
Main elements of the machine
2.3
Nomenclature of the key
2.2
Family of keys
2.1
The ECCO-AUTOMATIC machine copies the following
types of keys:
- Flat keys.
- Car keys.
- Cruciform keys.
12
13
14
15
16
17

10
English
2.5.2 Electrical circuit See figure 4
The main components of the electrical and elec-
tronic circuits are as follows:
Current collector
Circuit breaker
Motor
Motor-reducer
Microswitches
Front push-button (copying)
Left-hand side push-button (brush)
Red pilot light
Emergency switch for stopping the milling
cutter
Effectiveness
and operation
3
Components and functional parts
2.5 Machine adjustment 3.1
18-size fixed spanners
Spanners for lateral and depth adjustment of
the machine
Wedges for the tip stop of the key
Wedges with notches for copying cruciform
keys
Set of Allen keys (2, 2.5, 3, 4, 5).
Rods of Δ1.20
Rods of Δ1.70
2.5.1 Accessories See figure 3
4
5
1
2
3
1
2
3
4
3.1.1 Side control and adjustment
•Secure the adjustment keys (2) on face no. 1 of the
clamps, going as far as the tip stop plates (3) (with
these inserted into the groove located further to
the right).
•Unblock the slide and bring the clamps near to the
copying index (I) and the cutter (F). To do this, the
steps below must be followed:
- Start the cutting cycle.
- When the feeler touches the bit of the key, turn
off the machine by activating the general switch
located at the back.
- At this point, unplug the power cable as a safety
measure.
•Bring the clamps with the adjustment keys (2)
towards the copying index (I) and the cutter (F), in
such a way that the adjustment keys are correctly
positioned regarding the copying index and the
cutter.
•If the notches of the adjustment keys do not duly
coincide with the copying index and the cutter,
proceed as follows:
- By loosening slightly the studs (T) of the axis we
can move the cutter to the right or to the left.
The cutter should be moved to a position in which
it coincides on the notch of the corresponding
adjustment key. To carry out this operation it is
necessary to release the motor guard in advance.
- The distance is thus adjusted, with the copying
index (I) and the cutter (F) coinciding in the res-
pective rebates of the adjustment keys. Secure
the studs (T) of the axis.
•Finally, move the slide manually towards the fur-
thest position on the left, and block it by pressing
downwards. Activate the general machine switch
again. Take great care, as when this switch is activa-
ted again the machine will start up instantaneously
until the cutting cycle that had been started before
turning off the machine is completed.
NOTE: After a lateral adjustment, an adjustment of
the positioners is always carried out.
See figure 8
6
7
5
6
7
8
9
The ECCO-AUTOMATIC copying machine has 3 types of
adjustment (Lateral, Depth of cut, and Positioners).
The copying machine is supplied with three adjustments
having been carried out, as these are determined during
the assembly stage of the machine. Only in exceptional
cases will the machine need a lateral adjustment or an
adjustment of the positioners. In contrast, each time
the cutter is changed a depth of cut adjustment must
be carried out if optimum copying quality is to be gua-
ranteed.
3.1.2 Control and adjustment of the depth of cut
•Secure the adjustment keys (2) on face no. 1 of the
clamps, going as far as the tip stop plates (3) (with these
inserted into the groove located furthest to the right).
•Unblock the slide and bring the clamps nearer to the
copying index (I) and the cutter (F). To do this, the steps
below must be followed:
- Start the cutting cycle.
2.5.3 Emergency switch for stopping the milling cutter
See figure 5
To prevent accidents, this automatic key-cutting machine is
equipped with an emergency switch, located on the front
right part of the machine.
In case of emergency, block this switch to stop the cutter
from turning. The cutter will stop immediately, although
the slide will continue to move forward until it has finished
the coding cycle.
If the slide should hit an obstacle, the motor controlling it
will require extra power to move the slide, and the slide
will stop. It will continue working when the obstacle is
removed.
NOTE: While the emergency switch is blocked, the milling
cutter cannot be turned (by starting a coding cycle or by
pressing the button that works the plane). If you wish to
continue using the machine (turning the milling cutter),
the emergency switch must therefore be unblocked.
2.5.4 4-side clamp
The clamp is designed to secure different families of
keys on each side. The figure shows the copying possi-
bilities on each of the sides of the clamp.
1) The copying of a key with support on the
blade:
Side 1: Keys with normal bit.
Side 2: Keys with narrow bit.
2) The copying of a key by trunnion on the guide
(profile):
Side 3: Keys with a guide on the lower part.
Side 4: Keys with a guide on the upper part.
See figure 6
3) The copying of NEIMAN-type keys by trunnion
on the guide.
See figure 7

1111
English
- When the feeler touches the bit of the key, turn off
the machine by activating the general switch located
at the back.
- At this point, unplug the power cable as a safety mea-
sure.
•Bring the clamps with the adjustment keys (2) towards the
copying index (I) and the cutter (F), in such a way that the
adjustment keys rest on the copying index and the cutter.
•Turn the cutter by hand. If it touches the adjustment key
slightly, the machine is correctly adjusted.
•If when the cutter is turned it moves freely without
touching anything, this indicates that the cutter is retarded
in relation to the feeler and that the machine cutting is
insufficient. On the contrary, if the cutter is blocked at the
adjustment key, this means that the cutter is ahead of the
feeler and that the machine cutting is excessive.
•If any of these incidents occur, proceed as follows:
- Release the stud (L) blocking the copying index (I) and
turn the micrometric screw (H).
- Advance or retard the copying index until the cutter
turns and touches the adjustment key slightly. Then tig-
hten the screw (L) of the copying index and the machine
will be operating perfectly.
•Finally, move the slide manually towards the furthest
position on the left, and block it by pressing downwards.
Activate the general machine switch again. Take great
care, as when this switch is activated again the machine
will start up instantaneously until the cutting cycle that
had been started before turning off the machine is com-
pleted.
See figure 9
BEWARE! When used correctly, the ECCO-AUTOMATIC
copying machine is absolutely safe. However, it should not
be forgotten that the work cycle is automatic and does not
involve handling by the operator.
Therefore, if the copier should involuntarily move his/her
hands too close to the work area of the machine, there
may be a risk of cut or crushed fingers.
In case of emergency, block this switch to stop the cutter
from turning.
BEWARE! To work in total safety during the various
copying stages, follow these instructions:
•Work with dry hands.
•The cutter guard should be in place in any copying ope-
ration.
•Use protective goggles.
•Make sure the machine is connected to earth.
•Do not move hands near the cutter when it is in opera-
tion.
•Only turn on the machine when slide operations have
finished (secure key in the clamp, etc)
Key copying operation
3.2
3.2.1 Copying a key
•Turn the clamps in order to locate the correct bloc-
king side of the key, according to the type of key
to be copied.
•Both the original key and the key blank should be
introduced through the left side of the respective
clamps.
•To make a copy, place the original key in the left-
hand clamp and the key blank in the right-hand
clamp, making sure to:
- Support the key stop against the positioner.
- Press the clamp, keeping the blade of the key duly
supported on the base of the clamp.
•Remove the positioners.
•Unblock the slide by pressing downwards, and
drag it in this position towards the extreme right.
In this position, release the slide gently.
•Press the two start-up push-buttons at the same
time (for some 3 seconds). These buttons are the
one on the left-hand side of the machine and the
one on the front of it.
•The copying cycle will begin. This cycle will last
approximately 30 seconds.
•At the end of the copying cycle, the cutter and the
slide stop automatically.
•Block the slide again in its rest position by pressing
downwards, and later release it gently.
•Release the keys from the clamps.
•Activate the brush by using the left-hand side
push-button in order to eliminate the shavings.
NOTE: The front red pilot light is always on and indicates
that the copier is being supplied with power.
NOTE: For optimum operation of the machine, it is advisa-
ble to replace the cutter when it is worn or blunt. It must be
taken into account that the time the cutters lasts depends
on several factors (mainly on the material of the keys being
copied) but as a guide the cutter may be said to be capable
of cutting some 5000 keys.
3.1.3 Control and adjustment of the positioners
•The left face of the positioner on the right-hand
side (P2) must coincide with the left-hand side
of the cutter (F) when the slide is to the extreme
right; these sides of the cutter and the positioner
determine the start of the copying cycle for the
key. In order to carry out this adjustment, follow
the steps below:
- Turn off the machine by using the general switch
to the rear.
- Unblock the slide and move it manually to the
extreme right; release the slide when this position
is reached.
- On supporting the tip stop plate (2) on the left-
hand side of the cutter (F), the left-hand side of
the positioner (P2) must coincide with the tip stop
plate (2).
- If this does not occur, release the stud (T2) secu-
ring the positioner (P2) and secure it again in its
correct position.
•The distance between the right positioner (P2) and
the left positioner (P1) must coincide with the dis-
tance between the cutter (F) and the copying index
(I). In order to carry out this adjustment therefore,
follow the steps below:
- Keep the machine switched off and the slide in an
extreme right-hand position.
- On supporting the tip stop plate (2) on the left-
hand side of the copying index (1), the left-hand
side of the positioner (P1) must coincide with the
tip stop plate (2).
- If this does not occur, release the stud (T1) secu-
ring the positioner (P1) and secure it again in its
correct position.
•Finally, replace the slide in the rest position.
See figure 10

12
English
3.2.2 Copying a key without a stop
•Introduce the two wedges (2) into one of the ver-
tical grooves (R) of each clamp, depending on the
length of the key to be copied.
•Support the tips of the keys against the wedges (2).
The keys will thus be adjusted.
•Finally, press the clamps and withdraw the wedges (2).
•Before starting the cutting cycle, check that the
start of the notching of the key is to the right of
the tip of the feeler (to make sure that all the
teeth of the key will be reproduced), and that the
head of the key is to the left of the tip of the feeler
(to make sure that there will not be an undesired
collision between the head of the key and the tip
of the feeler).
See figure 11
3.2.3 Copying a cruciform key
• This type of key is copied on side 1 of the clamp.
• The keys must always be introduced into the
clamps from left to right.
• Introduce the two wedges (5), with the opening
or rebate facing upwards, into one of the vertical
grooves (R) of the clamp, depending on the length
of the key to be copied.
• Support the tips of the keys against the wedges (5).
The keys will thus be adjusted.
• Finally, press the clamps and withdraw the wedges (5).
• The cutting of the key is carried out in three ope-
rations, turning and supporting each time the stop
of the key against the wedge (5).
• Before starting the cutting cycle, check that the
start of the notching of the key is to the right of
the tip of the feeler (to make sure that all the
teeth of the key will be reproduced), and that the
head of the key is to the left of the tip of the feeler
(to make sure that there will not be an undesired
collision between the head of the key and the tip
of the feeler).
See figure 12
When carrying out any maintenance operation, the
following conditions must be complied with:
Maintenance
and safety
4
Changing the cutter
4.1
Never carry out any maintenance with the machine
in operation.
The electric power cable must be disconnected.
The instructions in this manual must be closely follo-
wed.
Use original spare parts.
3
1
2
4
To change the cutter proceed as follows:
Turn off the machine using the general switch and
disconnect the power cable.
Loosen the two studs of the cutter guard and remove
it momentarily.
Using the two 18-size fixed spanners, block the axis of
the cutter and release the nut (K) –left-hand thread
– securing the cutter (F).
Replace the cutter and finally replace the cutter
guard.
After changing the cutter it is advisable to carry out a
lateral and depth adjustment of the copier.
3
1
2
4
5
Changing the brush
4.2
To change the brush proceed as follows:
Turn off the machine using the general switch and
disconnect the power cable.
Loosen the two studs of the cutter guard and remove
it momentarily.
Using the two 18-size fixed spanners, block the axis
of the cutter and release the screw (R) using an Allen
key.
Replace the brush and finally replace the cutter guard
See figure 13
3
1
2
4
Adjusting the depth of the slide
4.3
This adjustment serves to protect the clamps from possible
collisions between the feeler and the cutter.
The distance between the cutter-feeler and the clamps
should be about 0.15 mm. If this distance is changed, pro-
ceed as follows:
• Unblock the slide and bring the clamps near to the
feeler and the cutter. In order to do this, follow the
steps below:
- Place any key in the left-hand clamp and start the
cutting cycle.
- When the feeler is more or less in the middle of
the bit of the key, turn off the machine by activa-
ting the general switch to the rear.
- Disconnect the power cable as a security mea-
sure.
- Take out the key that was secured to the left-
hand clamp.
• Loosen slightly the blocking stud (Z) using an Allen
key.
• By turning the stop stud (W) clockwise or anticloc-
kwise, the clamps can be moved towards or away
from the cutter and feeler.

1313
English
• Once the distance adjustment has been carried out,
block again the stop stud (W) by using a blocking
stud (Z).
• Finally, move the slide manually towards the fur-
thest position on the right, and block it by pressing
downwards. Activate the general machine switch
again. Take great care, as when this switch is activa-
ted again the machine will start up instantaneously
until the cutting cycle that had been started before
turning off the machine is completed.
See figure 14
Do not try to start up or handle the machine until all
security aspects, installation instructions, the operating
guide, and maintenance procedures have been conside-
red and understood.
Always cut off the power supply before carrying out any
cleaning or maintenance work.
Always keep the machine and its surroundings clean.
Always work with dry hands.
Protective goggles should be used even if the machine
has protection elements.
Make sure the machine has an earth connection.
In case of emergency, block this switch to stop the cutter
from turning.
Safety recommendations
4.4
3
1
2
4
5
6
7