Johnny Vac JVC110RIDER User manual

RIDE-ON FLOOR SCRUBBER
JVC110RIDER
OPERATOR MANUAL
Please read this manual carefully before operating

INTRODUCTION
Please read this manual carefully before operating and repairing this floor scrubber for a full understanding
of the machine.
In addition to the excellent services this machine provides, adhesion to the following precautions will bring
more benefit with less endeavor.
•Operate the machine with caution.
•Maintain the machine periodically - according to maintenance instructions.
•Use the special parts provided by JOHNNY VAC during maintenance.
PROTECT THE ENVIRONMENT
MACHINE DATA
Please dispose of the pack materials, old machine
parts and used battery cells following local waste
disposal regulations.
Please fill this form at the time of installation for
future references.
Model No.: ___________________________
Serial No.: ___________________________
Installation date: _______________________
Usage
JVC110RIDER is a ride-on industrial/commercial machine is used to scrub rough and smooth hard
surfaces such as concrete, ceramic tile floor, stone, and synthetic materials, etc. Typically, this machine is
solely designed for cleaning smooth flooring in an indoor environment like schools, hospitals/health care
facilities, office buildings, and marketplace, but it is not allowed to use it on ground surface, grassland,
artificial turf, or carpeted areas, neither can it be used for road cleaning. Any operation other than those
stated in the operator manual is not recommended.

Johnny Vac V1 (14-10)
3
INDEX
!"#$%&'(#!%")*********************************************)+!
,-./#0)1$/(-'#!%",)2)3//1)1$%1/$40)********)5!
!&/"#!.0!"6)#7/)8-(7!"/)***************************)9!
(:;<=:>?)@;A)!;?<=BCD;<?) E!
,FG;?):;)<HD)(:;?:>D) E!
%1/$-#!%")1$!"(!14/)**********************************)I!
,J=BKKF;G)8D<H:A) I!
L$',7)!".%$8-#!%")***********************************)I!
8-(7!"/),/#)'1)*******************************************)M!
!;?<@>>)?NBDDGDD)@??DCK>O) M!
.F>>),:>B<F:;)#@;P) M!
,J=BKKF;G)CD<H:A)QR!
8-(7!"/)%1/$-#!%")*********************************)QQ!
1=D2:SD=@<F:;@>)(HDJP)QQ!
LDT:=D)%SD=@<F:;)QQ!
,J=BKKF;G)QQ!
&B=F;G)%SD=@<F:;)QU!
,J=BKKF;G)CD<H:A)QU!
V@<D=)G@BGD)<BKD):T),:>B<F:;)#@;P)Q5!
$DJ:WD=O)#@;P).B>>)!;AFJ@<:=)Q5!
L@<<D=O)/>DJ<=FJF<O)8D<D=)Q5!
%WD=>:@A)$D?D<),XF<JH)QY!
L@JPBS)4FGH<)QY!
&=@F;)@;A)(>D@;)$DJ:WD=O)#@;P)QY!
&=@F;)@;A)(>D@;),:>B<F:;)#@;P)Q9!
8-!"#/"-"(/).%$8)**********************************)QI!
L@<<D=O)(H@=GD)QM!
1=DJ@B<F:;?)T:=)L@<<D=O)!;?<@>>@<F:;)@;A)'?D)QM!
L=B?HZ)1@A)H:>AD=Z)(>D@;F;G)S@A)$DS>@JDCD;<)+R!
L$',7/,)-"&)(4/-"!"6)1-&,)*******************)+Q!
,['//6//)L4-&/)****************************************)++!
$DS>@JD)\=:<@<D]),NBDDGDD)L>@AD)++!
,NBDDGDD)-A^B?<CD;<)+5!
1',7Z)#%V)-"&)#$-",1%$#)#7/)8-(7!"/)+9!
1B?H):=)#:X)<HD)8@JHF;D)+9!
#=@;?S:=<)<HD)8@JHF;D)+9!
8-(7!"/),#%$-6/)*************************************)+E!
.=:?<)1=:<DJ<F:;)+E!
#$%'L4/,7%%#!"6)************************************)+I!
(7-$6/$)4/&)!"&!(-#%$)****************************)+M!
8-(7!"/)&!8/",!%"_(-1-(!#0)****************)UR)

4 Johnny Vac V1 (14-10)
SAFETY PRECAUTIONS - KEEP PROPERLY
Signs used in this manual and relevant instructions are given as follows:
WARNING: Hazards or unsafe operations may cause severe personal injury or death.
WARNING: Do not use flammable materials in the tank in case of explosion or fire.
WARNING: Flammable materials or reactive materials can cause explosion or fire. Do not pick up.
FOR SAFETY:
1. Do not operate the machine:
•Unless trained or authorized.
•Unless operation manual is carefully read and fully understood.
•After taking alcohol or drugs.
•When using a mobile phone or other electronic devices.
•With brake disabled.
•When operator is not in an appropriate working condition.
•If the machine lies in the presence of combustible gas/liquid/dust.
•If it is too dark to check control unit or to operate the machine safely, unless the machine is under
operation or lighting is provided.
•In areas with possible falling objects (unless equipped with overhead guard.
2. When operating the machine:
•Check if there is liquid leakage on the machine.
•Keep sparks and open flame away from battery recharge area.
•Make sure all the safety devices are in place and operate properly.
•Check whether the brake and steering apparatus operate properly.
3. When using the machine:
•Follow the instructions in this manual.
•Use brake to stop the machine.
•Go slowly on inclines and slippery surfaces.
•Slow down before turning.
•Make sure the whole body of operator is inside the control console when the machine is running.
•Take care when the machine reverses.
•Children are forbidden to play on or near the machine.
•Do not carry passengers on the machine.
•Follow safety and traffic rules.
•Report machine damage or fault operation immediately.
•Follow the mixing and handling instructions on chemical containers.
•Follow the safety instructions on wet floor.

Johnny Vac V1 (14-10)
5
4. Before leaving or servicing the machine:
•Stop the machine on level surfaces.
•Turn off machine and remove the key.
5. When servicing the machine:
•The job must be done in an environment with good illumination and high visibility.
•Avoid moving parts. Do not wear loose jackets, shirts or sleeves when working on the machine.
Get long hair tied.
•Do not push or tow the machine on inclines with the brake disabled.
•Do not power spray or hose off the machine. Electrical malfunction may occur.
•Disconnect battery before working on the machine.
•Only trained or authorized personnel must install the batteries.
•Well-trained technicians must carry out maintenance.
•Do not refit any part of the machine that is different from its original design.
•Use the parts provided or approved by JOHNNY VAC.
•Wear necessary personal protective equipment as recommended in this manual.
FOR SAFETY
Wear hearing protection devices.
Wear eye protection devices.
Wear protection gloves.
Wear a dust mask.
6. When loading/unloading the machine onto/off the truck or trailer:
•Drain the tanks before loading machine.
•Lower the scrub head and squeegee before tying down the machine.
•Turn off the machine and remove the key.
•Use a ramp, truck or trailer that can support the machine and operator's weight.
•Use a winch. Do not push the machine onto the truck or trailer/ pull it off the truck or trailer unless
loading height is less than 380 mm (15”) above the ground.
•Block the machine tires.
•Tie the machine to the truck or trailer.

6 Johnny Vac V1 (14-10)
IDENTIFYING THE MACHINE
1. Steering wheel
2. Main handle
3. Backup light
4. Solution tank cover
5. Water gauge tube
6. Battery charge interface
7. Squeegee assembly
8. Splashguard
9. Brush
10. Driving wheel
11. Operation panel
12. Brake pedal
13. Fall prevention support
14. Brush motor (left and right)
15. Duty caster
16. Guide wheel
17. Vacuum hose
18. Blow-off hose
Solution tank drainage
Solution tank cover, which is equipped with
an air hole to avoid vacuum in the tank

Johnny Vac V1 (14-10)
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Controls and Instruments
1. Main power switch
2. Brush motor switch
3. Vacuum motor switch
4. Overload reset switch
5. Fault indicator light
6. Battery electricity meter
7. Speed control switch
8. Forward/backward switch
9. Water valve switch
10. Horn
Signs on the Console
Main power
switch
Vacuum motor
switch
Brush
motor switch
Forward/
backward
switch
Speed
control
switch
Water
level
switch
Horn
10
10
8
2
7

8 Johnny Vac V1 (14-10)
OPERATION PRINCIPLE
The machine's washing unit consists of: recovery tank, solution tank,
brush, pad holder or cleaning pad, squeegee assembly, and a set of
suction motor and driving motor.
The buttons, on the control panel, controls brushing function. Turn on
brush motor switch and squeegee lifting switch, lay the brush and
squeegee down. Set forward/backward switch to "forward" position;
adjust the speed switch appropriately (turn the switch to proper speed
and water yield based on different types of ground). Release the manual
brake and depress the pedal to start washing.
The width of the machine’s brush head is 405 mm (15”).
NOTE: The type of brush head or cleaning pad is determined by the severity and type of dirt. For special
suggestions, please refer to Section Brush Information of this manual or consult the representatives of
JOHNNY VAC.
Scrubbing Method
Water and detergent in solution tank flow to the brush, then ground, via the magnetic valve. The solution of
water and detergent is used to scrub the ground by brush head rotation. The squeegee will take up the
wastewater into recovery tank with vacuum motor while the machine is operating.
BRUSH INFORMATION
Please use an appropriate type of brush so as to guarantee an optimal effect. Recommended brush and
cleaning pad are given as follows:
•Nylon brush - suitable for floor tile cleaning without scratches.
•Pad holder and cleaning pad - suitable for floorboard or painted ground to generate brightness.
JVC110RIDER
Pad holder and cleaning pad mold: 405 mm (15”) - MALISH
Brush mold: 405 mm (15”) - MALISH

Johnny Vac V1 (14-10)
9
MACHINE SET UP
Install squeegee assembly
1. Stop the machine on a smooth surface.
2. Turn the ON/OFF key switch off.
FOR SAFETY: Stop the machine on a smooth surface when leaving or servicing it, turn it off and remove
the key.
3. Install squeegee to the squeegee support and tighten the two screw nuts.
4. As is shown in the following figure, connect suction hose with the squeegee assembly.
The squeegee assembly has been set up before delivery. For any adjustment of the squeegee assembly,
please refer to section “Install Squeegee” in this manual.
Please refer to section “Install Brush/Pad Holder/Cleaning pad” for installation of brush or cleaning pad.
Fill Solution Tank
FOR SAFETY: Stop the machine on a smooth surface when leaving or servicing it, turn it off and remove
the key.
The water injection hole for solution tank is located at the left side of machine.

10 Johnny Vac V1 (14-10)
Do not use flammable materials in the tank in case of explosion or fire.
Scrubbing method
Open water injection hole of solution tank and inject some water (water temperature should not be higher
than 60oC). Pour the detergent into tank based on the mixture ratio specified on chemical container. Fill
warm water into the tank. Defoamer is needed in recovery tank (please refer to the mixture ratio on the
package).
FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers.
NOTE: When filing the solution tank with a bucket, make sure that it is clean. Do not use the same bucket
for filling and draining the machine.
ATTENTION: For conventional scrubbing, only use recommended cleaning detergents. Machine damage
due to improper detergent usage, such as washing powder, will void the manufacturer's warranty.