Johnson Controls TMZ1600 User manual

Installation Instructions
Issue Date April 12, 2006
© 2006 Johnson Controls, Inc. 1
Room Sensor with LCD Display (TMZ1600)
Application
The TMZ is compatible with Unitary (UNT) controller
and Variable Air Volume (VAV) (Revision D or later)
controller and with the VAV for Modular Assembly
(VMA1400 Rev. C00 or later and all VMA1200s). Use
HVAC PRO Release 8.01 or later to configure the
UNT, VAV, and VMA for use with the TMZ. Refer to
the Technical Data section for details.
Part No. 24-8910-7, Rev. C www.johnsoncontrols.com
Code No. LIT-6363110
The TMZ connects to the controller via an 8-pin phone
jack cable assembly that provides Zone Bus, sensor,
and power supply connections.
When the TMZ is used with a compatible
Johnson Controls digital controller, verify proper
system operation using a Zone Terminal Unit (ZTU), a
laptop computer with CBLPRO and HVAC PRO
software, or a Palm™compatible handheld interface
with VMA Balancing Tool (VBT) software.
Both the ZTU and CBLPRO plug into the 6-pin phone
jack on the bottom of the TMZ to access the Zone bus.
80 mm
(3.2 in.)
inst
OCC
RM
AIR
Light-Emitting
Diode
(LED)
Temporary
Occupancy
Button
Segmented
Display
80 mm
(3.2 in.)
Figure 1: TMZ1600
Installation
Install the TMZ in an accessible location where the
temperature is representative of general room
conditions. Avoid mounting the TMZ near cold or warm
air drafts, radiant heat, or direct sunlight.
IMPORTANT: Prevent any statis electric
discharge to the TMZ1600 Room Sensor. Static
electric discharge can damage the room sensor and
void any warranties.
Note: Do not mount the module on an exterior wall.
Parts Included
The following parts are included with the TMZ:
•TMZ1600 Room Sensor with Liquid Crystal
Display (LCD)
•surface base
•wallbox mount base (wallplate) with cover screw
(for vertical or horizontal 2 x 4 in. wallbox
mounting)
•endcaps (2)
•hollow plastic wall anchors (2)
•No. 8 x 1-1/4 in. slotted pan-head sheet metal
screws (2), for surface base
•No. 6-32 x 1/2 in. flat-head machine screws (2), for
wallplate
Special Tools Needed
For a typical installation, you need the following:
•1.5 mm (1/16 in.) Allen wrench or stat adjustment
tool
•1/4 in. flat-blade screwdriver
•8 mm (5/16 in.) drill bit and drill

Mounting
The TMZ accommodates both surface and 2 x 4 in.
wallbox mounting (horizontal or vertical). To mount the
TMZ, first remove the base.
Removing the Base
To remove the base from the TMZ:
1. Insert a 1.5 mm (1/16 in.) Allen wrench in the hole
located in the top of the TMZ, in the center.
2. Press down gently on the Allen wrench while
carefully pulling the mounting base apart from the
TMZ.
3. Proceed to the Surface Mounting or Wallbox
Mounting section.
Surface Mounting
To mount the TMZ using the surface base:
1. Pull the wiring through the wall.
2. Place the surface base against the wall with the
arrow pointing up, and mark the screw holes using
the base as a template. Use the top and bottom
holes for mounting (Figure 2).
UP
60.9 mm
(2.40 in.)
surfbase
Do not use this hole when mounting
the surface base. The screw will
interfere with the installation of the
TMZ1600.
Note:
Use these holes for mounting.
4.2 mm
(0.17 in.)
6 mm
(0.24 in.)
8.5 mm
(0.33 in.)
4.2 mm
(0.17 in.) 9.1 mm
(0.36 in.)
4.2 mm
(0.17 in.)
30 mm
(1.18 in.)
7.5 mm
(0.30 in.)
31.7 mm
(1.25 in.)
7.5 mm
(0.30 in.)
8.2 mm (0.32 in.)
Figure 2: Surface Base
3. Drill two 8 mm (5/16 in.) holes at the locations you
marked.
Note: An ACC-INSL-1 surface mounting pad may be
used between the mounting base and the dry wall to
accommodate uneven mounting surfaces or block wall
drafts.
2 Room Sensor with LCD Display (TMZ1600) Installation Instructions

4. Insert the anchors in the drilled holes, pull the
wiring through the surface base, position the
surface base, and drive the screws (Figure 3).
abcb
Base
surfmount
Drywall
Figure 3: Mounting the Surface Base
1. 5. Wire the TMZ (refer to the Wiring section in
this document).
2. 6. Reattach the TMZ to the surface-mount base.
Wallbox Mounting
To mount the TMZ using the wallplate and a standard
2 x 4 in. wallbox:
1. Remove the cover screw from the wallplate
(Figure 4).
2. Pull the wiring through the wallplate.
3. Position the wallplate so that one of the arrows
points up, and fasten the wallplate to the wallbox
using the screws provided.
Note: An ACC-INSL-0 wallbox mounting pad may be
used between the mounting base and the dry wall to
accommodate uneven mounting surfaces or block wall
drafts.
4. Wire the TMZ (refer to the Wiring section in this
document).
5. Attach the TMZ to the wallplate, and replace and
tighten the cover screw with a 1.5 mm (1/16 in.)
Allen wrench or stat adjustment tool.
3. 6. Install the endcaps provided by snapping them
onto the wallplate.
119 mm
(4.70 in.)
80 mm
(3.15 in.)
wallbse
UP
UP
Use these holes for
mounting to wallbox.
Cover Screw
(Insert the cover screw
above the other UP arrow
for horizontal mounting.)
Figure 4: Wallplate (Shown Vertical)
Room Sensor with LCD Display (TMZ1600) Installation Instructions 3

Wiring
!
CAUTION: Risk of Property Damage.
Do not run low voltage cable in the same conduit or
wiring troughs with high voltage wires. Running low
and high voltage wires in the same conduit or wiring
troughs may damage the equipment or cause
system malfunction.
Note: All terminals are power limited. Electrical
wiring must conform to local codes and should be
done by certified personnel only.
To connect the TMZ to a UNT, VAV, or VMA
controller, connect an 8-pin phone jack cable
assembly from the 8-pin phone jack on the TMZ
(Figure 5) to the 8-pin phone jack on the controller.
J1
R28
U4
D7
U2
L1 C8
U5
C17
C16
C9
D6 D4
D5
+
J5
C6
Z1
D9
Q3
Y2
Y1
Q1 D2
Q4
RT1
VR1 J6
Q2
D8
C4
tmzwire
To 8-pin
Phone Jack
on Controller
(30 m [100 ft]
Maximum)
8-pin
Phone
Jack
6-pin
Phone
Jack
To ZTU or Laptop PC via CBLPRO Interface
(30 m [100 ft] Maximum)
Figure 5: TMZ1600 Cable Connections
!
CAUTION: Risk of Property Damage.
Do not insert a 6-pin connector or anything other
than an RJ-45 8-pin connector into the 8-pin jack on
the back of the TMZ1600 Room Sensor to prevent
damaging the phone jack..
Table 1 describes the pinouts for each phone jack on
the TMZ.
Table 1: TMZ Phone Jack Pinouts
8-Pin Phone Jack on
TMZ 6-Pin Phone Jack on TMZ
Pin Signal Pin Signal
1 Not Used 1 Not Used
2 Not Used 2 Supply: 24 VAC
3 AI1, Zone
Temperature Sensor 3 Supply/Zone Bus Common
4 AI1, Sensor Common 4 Not Used
5 Supply: 24 VAC 5 Zone Bus
6 Supply/Zone Bus
Common 6 Not Used
7 Not Used
8 Zone Bus
Figure 6 illustrates the cable and phone jack pinouts
used to connect the TMZ to a controller:
Controller Phone Plug
(Tab Notch Up)
TMZ1600 Phone Plug
(Tab Notch Up)
NotUsed
NotUsed
AI1
AICOM
Supply
Common
Not Used
ZB+
12345678
1 2 3 4 5 6 7 8
8-Pin Phone Jack
(Tab Notch Down)
cblfab
Terminal 1 is to the
extreme left as you face
the phone jack opening,
tab notch down.
Note: This may not be typical of prefabricated phone
cable. A telephone system cable is wired opposite of the
zone sensor requirements.
Figure 6: Cable and Phone Jack Pinouts
4 Room Sensor with LCD Display (TMZ1600) Installation Instructions

Operation
Basic Operation
The TMZ1600 has five control buttons. Their basic
functions are described in Table 2.
Table 2: TMZ1600 Button Functions
Button Function
Menu Cycles through the following display options: room air temperature, outdoor air temperature, comfort
setpoint temperature, and fan operation.
In Password mode*, cycles through these additional display options: comfort setpoint temperature access
status, fan access status, Temporary Occupancy duration, heating setpoint temperature, and cooling
setpoint temperature.
Down
Arrow
Displays the comfort setpoint temperature if pushed while room air temperature is displayed.
Lowers the setpoint temperature when setpoint is displayed and blinking.
Toggles fan operation mode between On and Auto when the fan mode is displayed and blinking.
In Password mode*, sets user access to UnLK.
Up Arrow
Displays the comfort setpoint temperature if pushed while room air temperature is displayed.
Raises the setpoint temperature when the setpoint is displayed and blinking.
Toggles fan operation mode between On and Auto when the fan mode is displayed and blinking.
In Password mode*, sets user access to LOCK.
°F/°C Toggles temperature display between degrees Fahrenheit (°F) and degrees Celsius (°C).
Temporary
Occupancy Toggles the controller between Standby or Unoccupied mode and Temporary Occupancy mode. The Light- Emitting Diode (LED) above this button lights when Temporary Occupancy mode is active.
* Press and hold the Menu and °F/°C buttons simultaneously for 10 seconds to access Password mode.
LCD Display Symbols
Figure 7 shows the relative size and location of the
LCD Display symbols:
OFF
TMP
UN-
OCC
SBy
OUT
RM
A
IR
Figure 7: LCD Display Symbols
During power up, the full range of LCD Display
symbols appears for approximately 10 seconds or
more, followed by Err6 if the controller has not started
communication yet. The TMZ repeats this sequence
until the default display (RM AIR) appears.
Table 3 describes the LCD display symbols.
Room Sensor with LCD Display (TMZ1600) Installation Instructions 5