Johnson Controls M4-CGM Series User manual

M4-CGM General Purpose Application
Controllers Installation Guide
Application
The CGM09090 General Purpose Application MS/
TP Controller (CGM) are equipment controllers
that run pre-engineered and user-programmable
applications, and provides the inputs and outputs
required to monitor and control a wide variety of
HVAC and other facility equipment. CGM controllers
operate on an RS-485 BACnet® MS/TP Bus as
BACnet Advanced Application Controllers (B-AACs)
and integrate into Johnson Controls® and third-
party BACnet systems.
CGM equipment controllers include an integral real-
time clock, which enables the controllers to monitor
and control schedules, calendars, and trends, and
operate for extended periods of time as stand-alone
controllers when offline from the Metasys® system
network.
Communications Protocols
The CGM controllers can communicate using BACnet
MS/TP, N2, or wireless Zigbee®. By default, the
CGM controllers communicate using the BACnet
MS/TP protocol. The BACnet protocol is a standard
for ANSI, ASHRAE, and the International Standards
Organization (ISO) for building controls.
The CGM controllers can be used as functional
replacements for legacy N2 controllers. The N2-
capable MS/TP equipment controller models
provide a cost-effective upgrade and modernization
path for customers with existing N2 controllers.
For installation and commissioning support,
and tips for efficient and safe replacement,
refer to the Modernization Guide for Legacy N2
Controllers (LIT-12012005) and the controller-
specific documentation. For information about
mapping N2 Objects in controllers with switchable
communications protocols, refer to the N2
Compatibility Options chapter of the Controller Tool
Help (LIT-12011147).
To configure CGM controllers to communicate using
the N2 communications protocol, see Configuring
N2 communications.
The CGM controller can also be installed in a
wireless application using aZFR/ZFR Pro Wireless
Field Bus Router. To configure these controllers to
communicate using the wireless communications
protocol, see Configuring wireless communications.
North American Emissions
Compliance
United States
This equipment has been tested and found to
comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when this equipment
is operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area
may cause harmful interference, in which case the
users will be required to correct the interference at
their own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-
Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte
toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
Installation
Observe the following guidelines when installing a
CGM Controller:
• To minimize vibration and shock damage to the
controller, transport the controller in the original
container.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
*241014301698B*
Part No. 24-10143-01698 Rev. B
2019-10-18
(For factory use only)
M4-CGM09090

Parts included
• One CGM controller with removable terminal
blocks (Input/Output, Power, FC, and SA bus are
removable)
• One installation instructions sheet
Materials and special tools needed
• Three fasteners appropriate for the mounting
surface (M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN
rail and appropriate hardware for DIN rail mount
(only)
• Small straight-blade screwdriver for securing
wires in the terminal blocks
CGM09090 physical features
The following figure displays the physical features
of the CGM controllers, and the accompanying table
provides a description of the physical features and a
reference to further information where required.
Figure 1: CGM09090 Physical Features
Table 1: CGM09090 physical features
Physical Feature: Description and References
1Binary Outputs (BO) Terminal Block: Black terminals; 24
VAC Triac (see Table 5)
2
Configurable Outputs (CO) Terminal Block: Black
terminals; can be defined as Voltage Analog Output (0-10
VDC) or Binary Output (24 VAC Triac) (see Table 5)
3
Analog Output (AO) Terminal Block: Black terminals;
can be defined as Voltage Analog Output (0-10 VDC) or
Current Analog Output (4-20 mA) (see Table 5)
4Device Address Rotary Switch Block: Decimal Addressing
(see Setting the device address)
5Supply Power Terminal Block: Gray terminals; 24 VAC,
Class 2 (see Supply power terminal block)
Table 1: CGM09090 physical features
Physical Feature: Description and References
6Cover Lift Tab (see Removing the controller cover)
7Sensor Actuator (SA) Bus Terminal Block: Orange terminal
(see SA bus terminal block)
8Field Controller (FC) Bus Terminal Block: Blue terminal
(see FC bus terminal block (or N2 protocol as required))
9End-of-Line (EOL) Switch (see Setting the End-of-Line
(EOL) switch)
10 Universal Serial Bus (USB) 2.0 host type A Port
Note: The USB feature is not currently supported.
11
Binary Input (BI) Terminal Block: White terminals; dry
Contact Maintained or Pulse Counter/Accumulator Mode
(see Table 5)
12
Universal Inputs (UI) Terminal Block: White terminals; can
be defined as Voltage Analog Input (0-10 VDC), Current
Analog Input (4-20 mA), Resistive Analog Inputs (0-600k
ohm), or Dry Contact Binary Input (see Table 5)
13 FC Bus Port RJ-12 6-pin Modular Jack (see FC bus port)
14 LED Status Indicators (see Table 11)
15 Sensor (SA Bus) Port: RJ-12 6-Pin Modular Jack (see SA Bus
port)
Mounting
Observe the following guidelines when mounting a
CGM controller:
• Ensure the mounting surface can support the
controller, DIN rail, and any user-supplied
enclosure.
• Mount the controller horizontally on 35 mm DIN
rail whenever possible.
• Mount the controller in the proper mounting
position.
• Mount the controller on a hard, even surface
whenever possible in wall-mount applications.
• Use shims or washers to mount the controller
securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive
vapors and observe the Ambient Conditions
requirements in Table 14.
• Provide for sufficient space around the controller
for cable and wire connections for easy cover
removal and good ventilation through the
controller (50 mm [2 in.] minimum on the top,
bottom, and front of the controller).
• Do not mount the controller on surfaces prone to
vibration, such as duct work.
M4-CGM General Purpose Application Controllers Installation Guide2

• Do not mount the controller in areas where
electromagnetic emissions from other
devices or wiring can interfere with controller
communication.
On panel or enclosure mount applications, observe
the following additional guidelines :
• Mount the controller so that the enclosure walls
do not obstruct cover removal or ventilation
through the controller.
• Mount the controller so that the power
transformer and other devices do not radiate
excessive heat to the controller.
• Do not install the controller in an airtight
enclosure.
Figure 2: Controller mounting position
Mounting features and dimensions
See the Figure 3 for mounting dimensions in
millimeters. Figure 3 also illustrates the DIN rail
channel and the mounting clips in an extended
position.
Figure 3: Back of controller
DIN rail mount applications
To mount a CGM controller horizontally on a 35
mm DIN rail (recommended method), complete the
following steps:
1. Securely mount a 20 cm (8 in.) or longer section
of 35 mm DIN rail horizontal and centered in the
desired space so that the controller mounts in
the horizontal position.
2. Pull the two bottom mounting clips outward
from the controller to the extended position
(Figure 3).
3. Hang the controller on the DIN rail by the hooks
at the top of the (DIN rail) channel on the back
of the controller (Figure 3), and position the
controller snugly against the DIN rail.
4. Push the bottom mounting clips inward (up) to
secure the controller on the DIN rail.
To remove the controller from the DIN rail, pull the
bottom mounting clips out to the extended position
and carefully lift the controller off the DIN rail.
Wall mount applications
To mount a CGM controller directly on a wall or
other flat vertical surface, complete the following
steps:
1. Pull the two bottom mounting clips outward
and ensure they are locked in the extended
position as shown in Figure 3.
M4-CGM General Purpose Application Controllers Installation Guide 3

2. Mark the mounting hole locations on the wall
using the dimensions in one of the mount
positions shown in Figure 2. Or hold the
controller up to the wall or surface in a proper
mount position and mark the hole locations
through the mounting clips.
3. Drill holes in the wall or surface at the marked
locations, and insert appropriate wall anchors in
the holes (if necessary).
4. Hold the controller in place, and insert the
screws through the mounting clips and into the
holes (or anchors). Carefully tighten all of the
screws.
Important: Do not over-tighten the mounting
screws. Over-tightening the screws may
damage the mounting clips.
Wiring
Observe the following guidelines when wiring a CGM
controller:
CAUTION
Risk of Electric Shock:
Disconnect the power supply before making electrical
connections to avoid electric shock.
ATTENTION
Mise En Garde: Risque de décharge électrique:
Débrancher l'alimentation avant de réaliser tout rac-
cordement électrique afin d'éviter tout risque de
décharge électrique.
CAUTION
Risk of Property Damage:
Do not apply power to the system before checking all
wiring connections. Short circuited or improperly con-
nected wires may result in permanent damage to the
equipment.
ATTENTION
Mise En Garde: Risque de dégâts matériels:
Ne pas mettre le système sous tension avant d'avoir
vérifié tous les raccords de câblage. Des fils for-
mant un court-circuit ou connectés de façon incor-
recte risquent d'endommager irrémédiablement
l'équipement.
Important: Do not exceed the controller
electrical ratings. Exceeding controller electrical
ratings can result in permanent damage to the
controller and void any warranty.
Important: Use copper conductors only. Make
all wiring in accordance with local, national, and
regional regulations.
Important: Electrostatic discharge can damage
controller components. Use proper electrostatic
discharge precautions during installation,
setup, and servicing to avoid damaging the
controller.
For detailed information about configuring and
wiring an MS/TP Bus, FC bus, and SA bus, refer to
the MS/TP Communications Bus Technical Bulletin
(LIT-12011034). For detailed information about wiring
an N2 network, refer to the N2 Communications Bus
Technical Bulletin (LIT-636018).
Terminal blocks and bus ports
See CGM09090 physical features for terminal block
and bus port locations on the CGM controller.
Observe the following guidelines when wiring a CGM
controller.
Input and Output terminal blocks
On the CGM controller models, the input and
output terminal blocks are removable. All of the
input terminal blocks are mounted on the bottom
of the controller, and the output terminal blocks
are mounted on the top of the controller. For
information about removing a terminal block, see
Removing a terminal block. For more information
about I/O terminal functions, requirements, and
ratings, see Terminal wiring guidelines, functions,
ratings, and requirements.
M4-CGM General Purpose Application Controllers Installation Guide4

FC bus terminal block (or N2 protocol as
required)
The FC bus terminal block is a blue, removable, 4-
terminal plug that fits into a board-mounted pin
header.
Use a 3-wire twisted, shielded cable, as shown in
Figure 4, to wire the removable FC bus terminal
block plugs on the controller, and other controllers,
in a daisy-chain configuration. For more information
about FC Bus terminal functions, requirements, and
ratings, see Table 7.
Figure 4: FC Bus terminal block wiring
Table 2: FC bus configuration
Description
1 Wiring for a terminating device on the FC bus
2 FC bus terminal block plugs
3 Wiring for a daisy-chained device on an FC bus segment
4 Connects to the next device on the FC bus
5 Isolated Shield connection terminal
Note: The FC bus Shield (SHLD) terminal is
isolated and can be used to connect (daisy
chain) the shields for FC bus wiring.
SA bus terminal block
The SA Bus terminal block is an orange, removable,
4-terminal plug that fits into a board-mounted jack.
Use a 4-wire twisted, shielded cable, as shown in
Figure 5, to wire the removable SA Bus terminal
block plugs on the controller, and other SA bus
devices, in a daisy-chain configuration. See
Terminal wiring guidelines, functions, ratings, and
requirements for more information.
Figure 5: SA Bus Terminal Block Wiring
Table 3: SA bus configuration
Description
1 Wiring for a terminating device on SA bus
2 SA bus terminal block plugs
3 Wiring for a daisy chained device on SA bus
4
Cable shield connection
Note: Connect the shields to ensure they are
continuous the entire length with only one ground
location.
5 Connects to the next device on the SA bus
Note: The POWER terminal supplies 15 VDC.
The POWER terminal can be used to connect
(daisy chain) the 15 VDC power leads on the SA
bus.
Note: Do not use the modular SA Bus port and
the terminal block SA Bus simultaneously. Only
use one of these connections at a time.
Note: The CGM controller is the EOL for the SA
Bus.
FC bus port
The FC bus port on the front of the controller is
an RJ-12, 6-position modular jack that provides
a connection for the Mobile Access Portal (MAP)
Gateway, or the ZFR/ZFR Pro Wireless Field Bus
Router.
The FC bus port is connected internally to the FC bus
terminal block. See Table 7 for more information.
The FC bus port pin assignment is shown in Figure 6.
M4-CGM General Purpose Application Controllers Installation Guide 5

Note: The MAP Gateway serves as a
replacement for the BTCVT, which is no longer
available for purchase, but continues to be
supported.
Figure 6: Pin number assignments for FC bus and
SA bus ports on equipment controllers
SA Bus port
The Sensor (SA Bus) port on the front of the
controller is an RJ-12, 6-position modular jack that
provides a connection for the MAP Gateway, BTCVT,
the VAV Balancing Tool, the DIS1710 local controller
display, specified network sensors, or other SA
Bus devices with RJ-12 plugs. When the CGM is
configured for N2 network communication, you
must download and commission the controller using
the SA Bus port.
Note: The MAP Gateway serves as a
replacement for the BTCVT, which is no longer
available for purchase, but continues to be
supported.
The Sensor port is connected internally to the SA bus
terminal block. See Table 7 for more information.
The Sensor port pin assignment is shown in Figure 6.
Supply power terminal block
The 24 VAC supply power terminal block is a gray,
removable, 2-pin terminal plug that fits into a board-
mounted jack on the top right of the controller.
Wire the 24 VAC supply power wires from the
transformer to the HOT and COM terminals on
the terminal plug as shown in Figure 7. For more
information about the Supply Power Terminal Block,
see Table 7.
Figure 7: 24 VAC supply power terminal block
wiring
Table 4: Supply power terminal block wiring
Description
1 Supply power terminal block
2 Supply power terminal header
3Wires from Johnson Controls 24 VAC, class 2 power
transformer
4 24 VAC (Orange wire)
5 COM (Brown wire)
Note: The supply power wire colors may
be different on transformers from other
manufacturers. Refer to the transformer
manufacturer’s instructions and the project
installation drawings for wiring details.
Important: Connect 24 VAC supply power
to the equipment controller and all other
network devices so that transformer phasing is
uniform across the network devices. Powering
network devices with uniform 24 VAC supply
power phasing reduces noise, interference,
and ground loop problems. The equipment
controller does not require an earth ground
connection.
Important: Power wires must be less than 30
meters between controller and transformer
Terminal wiring guidelines, functions,
ratings, and requirements
This section provides further guidelines on input and
output wiring, maximum cable length versus load
current, and SA Bus and supply power wiring.
For information about removing a terminal block
from the controller, see Removing a terminal block.
M4-CGM General Purpose Application Controllers Installation Guide6

Input and Output wiring guidelines
Table 5 provides information and guidelines about
the functions, ratings, and requirements for the
controller input and output terminals, and Table 6
also references guidelines for determining proper
wire sizes and cable lengths.
In addition to the wiring guidelines in Table 5,
observe these guidelines when wiring controller
inputs and outputs:
• Run all low-voltage wiring and cables separate
from high-voltage wiring.
• All input and output cables, regardless of wire size
or number of wires, should consist of stranded,
insulated, and twisted copper wires.
• Shielded cable is not required for input or output
cables.
• Shielded cable is recommended for input
and output cables that are exposed to high
electromagnetic or radio frequency noise.
• Inputs/outputs with cables less than 30 m (100 ft)
typically do not require an offset in the software
setup. Cable runs over 30 m (100 ft) may require
an offset in the input/output software setup.
I/O terminal blocks, ratings and requirements
Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label Terminal
label Function, ratings, requirements Determine wire size and maximum cable length
+15 V
15 VDC Power Source for active (3-wire) input devices
connected to the Universal INn terminals.
Provides 100 mA total current
Same as (Universal) INn
Note: Use 3-wire cable for
devices that source power
from the +15V terminal.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 10k ohm Pull-down
See Guideline A in Table 6
Analog Input - Current Mode (4–20 mA)
Internal 100 ohm load impedance
Note: Current loop jumpers are fail-safe to maintain a
closed 4 to 20 mA current loop, even when the power to
the controller is interrupted or off. See UI current loop
jumpers.
See Guideline B in Table 6.
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V. 15k ohm pull up
Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel
[Johnson Controls® sensor], 1k Platinum, and A99B Silicon
Temperature Sensor) Negative Temperature Coefficient (NTC)
Sensor
See Guideline A in Table 6.
INn
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width
Internal 12 V. 15k ohm pull up
See Guideline A in Table 6.
UNIVERSAL
(Inputs)
ICOMn
Universal Input Common for all Universal Input terminals
Note: All Universal ICOMn terminals share a common,
which is isolated from all other commons.
Same as (Universal) INn
M4-CGM General Purpose Application Controllers Installation Guide 7

Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label Terminal
label Function, ratings, requirements Determine wire size and maximum cable length
Binary Input - Dry Contact Maintained Mode
0.01 second minimum pulse width
Internal 18 V. 3k ohm pull up
INnBinary Input - Pulse Counter/Accumulator Mode
0.01 second minimum pulse width
(50 Hz at 50% duty cycle)
Internal 18 V. 3k ohm pull up
BINARY
(Inputs)
ICOMn
Binary Input Common for all Binary Input (IN) terminals
Note: All Binary ICOMn terminals share a common,
which is isolated from all other commons, except the
Configurable Output (CO) common (OCOMn) when the
CO is defined as an Analog Output.
See Guideline A in Table 6.
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage
10 mA maximum output current
Required an external load of 1,000 ohm or more.
See Guideline A in Table 6.
OUTn
Binary Output - 24 VAC Triac (External Power Source only)
Connects OUTn to OCOMn when activated.
External Power Source Requirements:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
Maximum 6 cycles/hour with M9220BGx-3
40 mA minimum load current
See Guideline C in Table 6.
CONFIGURABLE
(Outputs)
OCOMn
Analog Output Signal Common All Configurable Outputs
(COs) defined as Analog Outputs (AOs) share a common,
which is isolated from all other commons except the Binary
Input common.
Binary Output Signal Common All Configurable Outputs
(COs) defined as Binary Outputs are isolated from all other
commons, including other CO commons.
Same as (Configurable) OUTn.
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage
10 mA maximum output current
Required an external load of 1,000 ohm or more.
Note: The Analog Output (AO) operates in the Voltage
Mode when connected to devices with impedances
greater than 1,000 ohm. Devices that drop below 1,000
ohm may not operate as intended for Voltage Mode
applications.
OUTn
Analog Output - Current Mode (4–20 mA)
Requires and external load between 0 and 300 ohm.
Note: The Analog Output (AO) operates in the Current
Mode when connected to devices with impedances less
than 300 ohm. Devices with impedances greater than
300 may not operate as intended for Current Mode
applications.
ANALOG
(Outputs)
OCOMn
Analog Output Signal Common for all Analog OUT terminals.
Note: All Analog Output Common terminals (OCOMn)
share a common, which is isolated from all other
commons.
See Guideline C in Table 6.
M4-CGM General Purpose Application Controllers Installation Guide8

Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label Terminal
label Function, ratings, requirements Determine wire size and maximum cable length
OUTn
Binary Output - 24 VAC Triac (External Power Source)
Connects OUTn to OCOMn when activated.
External Power Source Requirements:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
Maximum 6 cycles/hour with M9220BGx-3
40 mA minimum load current
BINARY
(Output)
OCOMn
Binary Output Common (for OUTn terminal)
Note: Each Binary Output Common terminal (OCOMn) is
isolated from all other commons, including other Binary
Output Common terminals.
See Guideline C in Table 6.
Cable and wire length guidelines
Table 6 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage
(<30 V) input and outputs. The required wire sizes and lengths for high-voltage (>30 V) Relay Outputs are
determined by the load connected to the relay, and local, national or regional electrical codes.
Table 6: Cable length guidelines
Guideline Wire size/Gauge and type Maximum cable length and
type Assumptions
1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire
0.8 mm (20 AWG) stranded copper
297 m (975 ft) twisted wire 297 m (975 ft) twisted wire
0.6 mm (22 AWG) stranded copper
183 m (600 ft) twisted wire 183 m (600 ft) twisted wire
A
0.5mm (24 AWG) stranded copper
107 m (350 ft) twisted wire 107 m (350 ft) twisted wire
100 mV maximum voltage drop
Depending on the cable length
and the connected input or
output device, you may have
to define an offset in the setup
software for the input or output
point.
1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire
0.8 mm (20 AWG) stranded copper
297 m (975 ft) twisted wire 137 m (450 ft) twisted wire
0.6 mm (22 AWG) stranded copper
183 m (600 ft) twisted wire 91 m (300 ft) twisted wire
B
0.5 mm (24 AWG) stranded copper
107 m (350 ft) twisted wire 61 m (200 ft) twisted wire
100 mV maximum voltage drop
Depending on the cable length
and the connected input or
output device, you may have
to define an offset in the setup
software for the input or output
point.
C
See Figure 8 to select wire size/
gauge.
Use stranded copper wire.
See Figure 8 to determine cable
length.
Use twisted wire cable.
N/A
M4-CGM General Purpose Application Controllers Installation Guide 9

Maximum cable length versus load
current
Use the following figure to estimate the maximum
cable length relative to the wire size and the load
current (in mA) when wiring inputs and outputs.
Note: Figure 8 applies to low-voltage (<30 V)
inputs and outputs only.
Figure 8: Maximum wire length for low-voltage (<30 V) Inputs and Outputs by current and wire size
Communications bus and supply power
wiring guidelines
Table 7 provides information about the functions,
ratings, and requirements for the communication
bus and supply power terminals. The table also
provides guidelines for wire sizes, cable types,
and cable lengths for wiring the controller's
communication buses and supply power.
Important: Refer to the N2 Modernization Guide
for Legacy N2 Controllers (LIT-12012005) for
guidelines when you use this device on an N2
bus.
In addition to the guidelines in Table 7, observe the
following guidelines when you wire an FC or SA bus
and the 24 VAC supply power:
• Run all low-voltage wiring and cables separate
from high-voltage wiring.
• All FC and SA bus cables, regardless of wire size,
should be twisted, insulated, stranded copper
wire.
• Shielded cable is strongly recommended for all FC
and SA bus cables.
• Refer to the MS/TP Communications Bus
Technical Bulletin (LIT-12011034) for detailed
information regarding wire size and cable length
requirements for FC and SA buses.
M4-CGM General Purpose Application Controllers Installation Guide10

Communications bus and supply power terminal blocks, ratings, and requirements
Table 7: Communications bus and supply power terminal blocks, functions, ratings, requirements, and
cables
Terminal block/
Port label
Terminal
labels Function, electrical ratings/Requirements Recommended cable type11
+
-FC Bus Communications
COM Signal Reference (Common) for Bus communications
FC BUS22
SHLD Isolated terminal
0.6 mm (22 AWG) stranded, 3-wire
twisted, shielded cable recommended
FC BUS (Port)2FC Bus
RJ-12 6-Position Modular Connector provides:
FC Bus Communications
FC Bus Signal Reference and 15 VDC Common
15 VDC, 180 mA, Power for Bluetooth Commissioning
Converter (BTCVT) or ZFR or ZFR Pro Wireless Router33
Bluetooth Commissioning Converter
retractable cable or 24 AWG 3-pair
CAT 3 Cable <30.5 m (100 ft)
+
-SA Bus Communications
COM SA Bus Signal Reference and 15 VDC Common
SA BUS2
SA PWR 15 VDC Supply Power for Devices on the SA Bus
(Maximum total current draw for SA Bus is 240 mA.)
0.6 mm (22 AWG) stranded, 4-wire
(2 twisted-pairs), shielded cable
recommended.
Note: The + and - wire are one
twisted pair, and the COM and
SA PWR are the second twisted
pair of wires.
SA BUS (Port)2SA BUS
RJ-12 6-Position Modular Connector provides:
SA Bus Communications
SA Bus Signal Reference and 15 VDC Common
15 VDC Power for devices on the SA bus and BTCVT
24 AWG 3-pair CAT3 cable <30.5 m
(100 ft)
HOT 24 VAC Power Supply - Hot
Supplies 20–30 VAC (Nominal 24 VAC)
24~
COM
24 VAC Power Supply Common (Isolated from all other
Common terminals on controller)
14 VA
0.8 mm to 1.0 mm
(18 AWG) 2-wire
< 30 m (100 ft)
1 See Input and Output wiring guidelines to determine wire size and cable lengths for cables other than the recommended cables.
2 The FC bus and SA bus wiring recommendations in this table are for MS/TP Bus communications at 38.4k baud. For more
information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
3 The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.
M4-CGM General Purpose Application Controllers Installation Guide 11

Termination diagrams
A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the
controllers. See the figures in this section for the applicable termination diagrams.
Table 8: Termination details
Type of field
device
Type of Input/
Output Termination diagrams
Temperature
Sensor UI
Voltage Input -
External Source UI
Voltage Input -
Internal Source UI
Voltage Input
(Self-Powered) UI
M4-CGM General Purpose Application Controllers Installation Guide12

Table 8: Termination details
Type of field
device
Type of Input/
Output Termination diagrams
Current Input -
External Source
(Isolated)
UI
Current Input -
Internal Source (2-
wire)
UI
Current Input -
Internal Source (3
wire)
UI
Current Input -
External Source (in
Loop)
UI
Feedback from
EPP-1000 UI
M4-CGM General Purpose Application Controllers Installation Guide 13

Table 8: Termination details
Type of field
device
Type of Input/
Output Termination diagrams
Dry Contact
(Binary Input) UI or BI
0–10 VDC Output
to Actuator
(External Source)
AO
0–10 VDC Output
to Actuator
(Internal Source)
AO
Current Output AO
24 VAC Triac
Output (Switch
Low, External
Source)
AO
M4-CGM General Purpose Application Controllers Installation Guide14

Table 8: Termination details
Type of field
device
Type of Input/
Output Termination diagrams
Analog Output
(Current) AO
4–20 mA Output to
Actuator AO
4–20 mA Output to
Actuator AO
Incremental
Control to
Actuator (Switch
Low, Externally
Sourced)
BO
24 VAC Binary
Output (Switch
Low, Externally
Sourced)
BO
M4-CGM General Purpose Application Controllers Installation Guide 15

Table 8: Termination details
Type of field
device
Type of Input/
Output Termination diagrams
24 VAC Binary
Output (Switch
High, Externally
Sourced)
BO
Incremental
Control to
Actuator (Switch
High, Externally
Sourced)
BO
Network Stat with
Phone Jack (Fixed
Address = 199)
SA Bus
Note: The bottom jack (J2) on the TE-700 and TE-6x00 Series Sensors is not usable as a zone
bus or an SAB connection.
Network Stat
with Terminals
Addressable
SA Bus
M4-CGM General Purpose Application Controllers Installation Guide16

Table 8: Termination details
Type of field
device
Type of Input/
Output Termination diagrams
Network Stat with
Terminals (Fixed
Address = 199)
SA Bus
Setup and adjustments
Important: Electrostatic discharge can
damage controller components. Use proper
electrostatic discharge precautions during
installation, setup, and servicing to avoid
damaging the controller.
Configuring N2 communications
N2-capable controllers support the full range of
possible N2 device addresses provided by the N2
protocol standard (1-254).
To configure a controller to communicate using the
N2 protocol, complete the following steps:
1. Disconnect the 24 VAC supply from the
controller.
2. Set the address switches to the desired N2
address. For details about setting a device
address, see Setting the device address.
3. Reconnect the 24 VAC supply to the controller.
4. Using an SA bus connection, download the
firmware and controller application file
configured for N2 to the controller.
Switching the Communications Protocol
from N2 to MS/TP
For N2 sites that are converting to BACnet MS/TP,
you can switch the communications protocol of N2-
configured MS/TP controllers back to BACnet MS/TP.
To switch the CGM controller operating in N2
mode back into BACnet MS/TP mode, complete the
following steps:
1. Disconnect the 24 VAC supply from the
controller.
2. Set the address switches to the desired BACnet
MS/TP address. For details about setting a
device address, see Setting the device address.
3. Reconnect the 24 VAC supply to the controller.
4. Using an SA Bus connection, download a
controller application file configured for BACnet
MS/TP to the controller.
Configuring wireless
communications
To configure a controller for use with the ZFR/ZFR
Pro Series Wireless Field Bus system, complete the
following steps:
1. Disconnect the 24 VAC supply from the
controller.
2. Wire the input/output terminals and SA bus.
Note: In wireless network applications, do not
connect any wires to the FC bus terminal block.
(Connect the FC/SA terminal block on an IOM
to an SA bus only.)
3. Important: Before the CGM controller is
powered on, connect the ZFR/ZFR Pro Wireless
Field Bus Router to the FC bus port (RJ-12
modular jack) on the front of the controller.
M4-CGM General Purpose Application Controllers Installation Guide 17

4. Ensure that the controller's rotary switches are
set to the correct device address. For details
about setting a device address, see Setting the
device address.
5. Reconnect the 24 VAC supply to the controller.
For more information about the ZFR Pro Wireless
Field Bus system, refer to the WNC1800/ZFR182x
Pro Series Wireless Field Bus System Product Bulletin
(LIT-12012320).
For more information about the ZFR 1800 Wireless
Field Bus system, refer to the ZFR1800 Series Wireless
Field Bus System Product Bulletin (LIT-12011336).
Setting the device address
Metasys equipment controllers are master devices
on MS/TP (FC or SA) buses. Before you operate
controllers on a bus, you must set a valid and
unique device address for each controller on the
bus. You set the CGM device address by setting the
positions of the Device Address rotary switches at
the top of the controller.
The following table describes the valid rotary
switch device addresses for communications bus
applications.
Table 9: Switch device addresses
FC Bus Communication
Mode Valid Device Address Range
Wired MS/TP
communication
4-127
Note: Addresses 0-3 are
reserved and not for use on
equipment controllers.
Zigbee wireless
communication
4-127
Note: Addresses 0-3 are
reserved and not for use on
equipment controllers.
N2 communication
1-254
Note: Addresses 0 and 255 are
reserved and not for use on
equipment controllers.
Note: The controller auto-detects if the
communication protocol is wired MS/TP, Zigbee
Wireless, or N2 on the FC Bus.
The device address is a decimal address that is
set using three rotary switches. The numbers
are ordered from left to right, most significant
bit (MSB) to least significant bit (LSB) when the
controller is oriented as shown in CGM09090
physical features. In the following figure, the
switches are set to 1 2 3, designating this
controller's device address as 123.
Figure 9: Device address rotary switch block
The device address must match the device
address defined in the Controller Configuration
Tool (CCT) under Define Hardware > Network
Settings.
To set the device addresses on CGM controllers,
complete the following steps:
1. Set a unique and sequential device address for
each of the equipment controllers connected
on the FC or SA Bus, starting with device
address 4.
2. To ensure the best bus performance, set
sequential device addresses with no gaps in
the device address range (4, 5, 6, 7, 8, 9, and
so on). The equipment controllers do not need
to be physically connected on the bus in their
numerical device address order.
3. Write each controller's device address on the
white label below the device address rotary
switch block on the controller's cover.
Refer to the MS/TP Communications Bus Technical Bul-
letin (LIT-12011034) for more information about con-
troller device addresses and how to set them on
MS/TP buses.
Removing a terminal block
To remove the terminal block from the circuit board,
complete the following steps:
Note: You need a flat blade screwdriver to
remove the terminal block.
M4-CGM General Purpose Application Controllers Installation Guide18

1. To prevent any possibility of damage from an
accidental short, remove power from the
controller.
2. Underneath the terminal block, in the small gap
between the bottom of the terminal block and
the circuit board, insert the flat blade of the
screwdriver.
Figure 10: Terminal block
3. To detach the left-hand side of the terminal
block, position the flat blade underneath the
terminal block to the left, and push down the
screwdriver handle. When you do this, you are
using the screwdriver as a lever to pry up the
terminal block.
4. To detach the right-hand side of the terminal
block, position the flat blade underneath the
terminal block to the right, and push down the
screwdriver handle.
5. If necessary, repeat steps 3 and 4 until the
terminal block is removed.
Removing the controller cover
Important: Electrostatic discharge can
damage controller components. Use proper
electrostatic discharge precautions during
installation, setup, and servicing to avoid
damaging the controller.
Important: Disconnect all power sources
to the controller before removing cover and
changing the position of any jumper or the EOL
switch on the controller. Failure to disconnect
power before changing a jumper or EOL switch
position can result in damage to the controller
and void any warranties.
The controller cover is held in place by four
plastic latches that extend from the base and
snap into slots on the inside of the housing
cover.
To remove the controller cover, complete the
following steps:
1. Place your fingertips under the two cover lift
tabs (CGM09090 physical features) on the sides
of the housing cover and gently pry the top of
the cover away from the base to release the
cover from the two upper latches.
2. Pivot the top of the cover further to release it
from the lower two latches.
3. Replace the cover by placing it squarely over
the base, and then gently and evenly push the
cover on to the latches until they snap into the
latched position.
Cover removed, EOL switch, and current
jumpers
Figure 11: CGM with cover removed showing EOL
switch and jumper positions
Setting the End-of-Line (EOL) switch
Each CGM controller has an EOL switch, which, when
set to ON (up), sets the controller as a terminating
device on the bus. See Figure 11 for the EOL switch
location. The default EOL switch position is OFF
(down).
Figure 12: End-of-Line switch positions
To set the EOL switch on a controller, complete the
following steps:
M4-CGM General Purpose Application Controllers Installation Guide 19

1. Determine the physical location of the
controller on the FC bus.
2. Determine if the controller must be set as a
terminating device on the bus.
Note: For detailed information about EOL
termination rules and EOL switch settings on
FC buses, refer to the MS/TP Communications
Bus Technical Bulletin (LIT-12011034).
3. If the controller is a terminating device on
the FC bus, set the EOL switch to ON. If the
controller is not a terminating device on the
bus, set the EOL switch to Off.
When a controller is connected to power with its
EOL switch set to ON, the amber EOL LED on the
controller cover is illuminated.
Setting the input jumpers
CAUTION
Risk of Electric Shock:
Disconnect supply power to the field controller before
attempting to adjust the Binary Output Source Power
Selection Jumpers. Failure to disconnect the supply
power may result in electric shock.
ATTENTION
Mise En Garde: Risque de décharge électrique:
Débrancher l'alimentation de l'controller avant tout
réglage du Binary Output Source Power Selection
Jumpers. Le non-respect de cette précaution risque
de provoquer une décharge électrique.
UI current loop jumpers
The UI current loop fail-safe jumpers are on the
circuit board under the controller cover near the UI
terminals (Figure 11). When a UI is defined (in the
system software) as a 4-20 mA Analog Input and the
UI’s current loop jumper is in the Disabled (default)
position (Figure 13), the internal 100 ohm load
resister is disconnected and the 4-20mA current
loop is open.
Figure 13: Exchange enable and default settings
Setting the current loop jumper to the Enabled
position, (Figure 13) connects an internal 100 ohm
resistor across the UI terminals, which maintains the
4-20 mA current loop circuit even when power to the
controller is interrupted or off.
Important: Current Loop jumpers must be in
the Disabled (default) position for all UIs that
are not set up to operate as 4-20 mA analog
inputs.
The following table identifies the current loop
switches associated with each UI on the CGM
controller.
Table 10: CGM UI Inputs and jumper labels
Universal Input
label Jumper label on circuit board
IN1 J13
IN2 J14
IN3 J15
IN4 J16
IN5 J17
IN6 J18
IN7 J19
Setting up a local display
CGM models do not have an integral display, but
can be connected to a DIS1710 Local Controller
Display. For detailed information about setting
up and operating a remotely connected DIS1710
display, refer to the DIS1710 Local Controller Display
Technical Bulletin (LIT-12011270) .
Input/Output Wiring Validation
The CGM controllers ship with a default state that
can assist in validating the wiring of the input and
output terminals prior to download of an application
file. When the controller is powered on in this state,
the Fault LED will flash in a pattern of two quick
blinks and then a long pause (see Table 11).
To make use of this feature, ensure the rotary
switches are set to the desired address and wire the
input and output terminals. Apply power to the CGM
M4-CGM General Purpose Application Controllers Installation Guide20