Jorc 4023 Series User manual

SAFETY AND PROPER USAGE
To ensure safe and enduring performance of this product, you must comply strictly with the instructions enclosed herein.
Non-compliance with instructions or improper handling of the product will void your warranty! Usage of this product in
conditions not specified in this manual or in contrary to the instructions hereby provided is considered IMPROPER. The
manufacturer will not be held liable for any damages resulting from improper use of the product.
SAFETY & WARNING INSTRUCTIONS
- Observe valid and generally accepted safety rules when planning, installing and using this product.
- Take proper measures to prevent unintentional operation of the product or damage to it.
- Do not attempt to disassemble this product or lines in the system while they are under pressure.
- Always depressurize the compressed air system before working on the system.
It is important that personnel use safe working practices and observe all regulations and legal requirements for safety
when operating this product. When handling, operating or carrying out maintenance on this product, personnel must
employ safe engineering practices and observe all local health & safety requirements & regulations. International users
refer to regulations that prevail within the country of installation. Most accidents, which occur during the operation and
maintenance of machinery, are the result of failure to observe basic safety rules or precautions. An accident can often be
avoided by recognizing a situation that is potentially dangerous. Improper operation or maintenance of this product could
be dangerous and result in an accident causing injury or death. The manufacturer cannot anticipate every possible
circumstance, which may represent a potential hazard. The WARNINGS in this manual cover the most common potential
hazards and are therefore not all-inclusive. If the user employs an operating procedure, an item of equipment or a method
of working which is not specifically recommended by the manufacturer he must ensure that the product will not be
damaged or made unsafe and that there is no risk to persons or property.
NEVER CHANGE ORIGINAL COMPONENTS WITH ALTERNATIVES
WARNING This product can expose you to chemicals
including lead, which is known to the State of California to cause
cancer and/or birth defects or other reproductive harm. For more
information, go to www.P65Warnings.ca.gov
INSTALLATION INSTRUCTIONS
Before installing this product, make sure it complies with your request and that it suits
your application!
1. Unpack the DRAIN and visually inspect for any transport damage incurred after leaving our factory.
2. Depressurise the system before installation or maintenance is carried out!
3. Locate a suitable condensate draining point in your compressed air system to connect your DRAIN.
- Connect the outlet to an oil/water separator.
4. After double checking that the power supply corresponds with the voltage specified on your DRAIN, you can
switch it ON.
5. The DRAIN will start up in program 4 (see chart 1 on other side of this page). Any changes to the program selection
will be stored. Refer to step 6 and 7 for program selections.
6. CHANGING THE INTERVAL TIME CYCLE.
Should the pre-set interval time cycle (4) not be suitable for your requirements, alternative interval times can be selected.
Refer to chart 1 (page 6) and select the program best suited to your requirements.
Follow the procedure below to change the program:
a. Choose the preferred program (0 - 9 or -).
b. Press [SET] until your program number is displayed.
7. CHANGING THE ROTATION TIME CYCLE.
Should the pre-set rotation time cycle (A) not be suitable for your requirements, alternative rotation times can be
selected. Refer to chart 2 (on other side of this page) and select the program best suited to your requirements.
Follow the procedure below to change the program:
a. Press [SET] and [TEST] simultaneously.
b. Press [SET] to select required time.
c. Press [TEST] to confirm selection.
d. The DRAIN is now programmed to your desired program settings and will work fully automatically.
8. Slowly pressurise the system.
9. Your DRAIN is ready for operation!
TECHNICAL SPECIFICATIONS
Maximum compressor capacity
Any size
Pressure range
0 –40 bar
0 –600 psi
Supply voltage options
24VDC, 115VAC and 230VAC 50/60Hz. (depending on model!)
Medium temperature
1 –55 °C
34 –131 °F
Ambient temperature
1 –55 °C
34 –131 °F
Timer cycle range (ON / OFF)
7 seconds to 15 minutes ON / 4 minutes to 24 hours OFF
Actuator PCB
SMD technology
Timer cycle indication
LED
Test feature
Yes
Valve type
2/2 way, motorized ball valve
Valve orifice
12 mm
0,5”
Valve seals
FPM and Teflon
Inlet/outlet connections
1/2", 3/4" y 1" (NPT)
Inlet connection height
1.0 cm
0,04”
Serviceable valve
Yes
Valve housing material
Brass nickel plated, Stainless steel available
Power connection
Cable and plug
Environmental protection
IP65 (NEMA4)
Remote switch option
Yes
Valve position indicator
Yes, Red = OPEN
DIMENSIONS (inches)
EXPLODED VIEW
REPLACEMENT PARTS
Description
Part No.
1. 2. 3.
4. 5. 6.
7. 8. 9.
4023
Series Drain
Housing screw (4*)
Gasket
Housing bottom part
Ball valve
Bolt (2*)
Housing screw plug (4*)
Housing top part
(with attached cable)
Motor
Valve indicator
Washer (2*)
PSI
PSI

INTERVAL TIME (OFF)
ROTATION TIME CYCLE (ON)
CHART 1
Program
Valve closed
CHART 2
Program
Valve open
0
4 min
A
7 seconds rotation (non-stop)
1
8 min
B
10 seconds rotation (valve stays open
3 s)
2
15 min
C
15 seconds rotation (valve stays open
8 s)
3
30 min
D
20 seconds rotation (valve stays open
13 s)
4
1 hrs
E
25 seconds rotation (valve stays open
18 s)
5
2 hrs
F
30 seconds rotation (valve stays open
23 s)
6
4 hrs
H
45 seconds rotation (valve stays open
38 s)
7
8 hrs
L
1 minute rotation (valve stays open
53 s)
8
16 hrs
P
5 minutes rotation (valve stays open
4m 53 s)
9
24 hrs
o
15 minutes rotation (valve stays open
14m 53 s)
-
External Switching
Note: When the valve is OPEN, the valve indicator is RED
BATTERY BACKUP
The DRAIN is equipped with a Power Failure Protection Safeguard. The battery back-up is intended to finish a rotation cycle in case of a power failure. The Power Failure Protection
Safeguard consists of 4 AA size, 1.5V (penlight) batteries.
1. To (re)place the batteries, open the housing by
unscrewing the 4 housing screws.
2. Place the 4 batteries and close the housing by replacing the 4 housing screws.
Rely as little as possible on the power failure protection safeguard. Solve the
power supply problem as soon as possible!
ADDITIONAL OPTIONS (1/2)
REMOTE SWITCHING
The DRAIN can be controlled by a remote switch. See illustration below how to connect a remote control.
ADDITIONAL OPTIONS (2/2)
VOLTAGE SWITCH
The DRAIN can be converted to suit 115VAC or 230VAC electrical systems. Use the below mentioned diagrams to configure your drain to the
corresponding electrical power supply.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Place jumpers on points 1&2
and 3&4.
L N
L N
Place both jumpers on points 2&3.
230VAC
115VAC
L N Remote switch