Jorc TEC-11 Installation and operating instructions

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Installation & Maintenance Instructions
TEC-11
Timer controlled condensate drain
GENERAL OPERATION
The TEC-11 removes condensate, automatically, from compressed air filters and i.e. small dental
compressors.
The TEC-11 is designed for ALL compressed air filters, regardless of their capacity or size.
The TEC-11 incorporates a direct acting valve assembly and FPM seals to ensure a long life
operation.
02/09

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SAFETY INSTRUCTIONS
SAFETY AND PROPER USAGE
To ensure safe and enduring performance of this product, you must comply strictly with the
instructions enclosed herein. Non-compliance with instructions or improper handling of the
product will void your warranty! This product is designed to drain condensate from compressed
air systems. Usage of this product in conditions not specified in this manual or in contrary to the
instructions hereby provided is considered IMPROPER. The manufacturer will not be held liable
for any damages resulting from improper use of the product.
SAFETY & WARNING INSTRUCTIONS
ATTENTION
- Observe valid and generally accepted safety rules when planning, installing and using this
product.
- Take proper measures to prevent unintentional operation of the product or damage to it.
- Do not attempt to disassemble this product or lines in the system while they are under
pressure.
- Always depressurise the compressed air system before working on the system.
It is important that personnel use safe working practices and observe all regulations and
legal requirements for safety when operating this product. When handling, operating or
carrying out maintenance on this product, personnel must employ safe engineering
practices and observe all local health & safety requirements & regulations. International
users refer to regulations that prevail within the country of installation. Most accidents,
which occur during the operation and maintenance of machinery, are the result of failure
to observe basic safety rules or precautions. An accident can often be avoided by
recognising a situation that is potentially dangerous. Improper operation or maintenance
of this product could be dangerous and result in an accident causing injury or death. The
manufacturer cannot anticipate every possible circumstance, which may represent a
potential hazard. The WARNINGS in this manual cover the most common potential
hazards and are therefore not all-inclusive. If the user employs an operating procedure, an
item of equipment or a method of working which is not specifically recommended by the
manufacturer he must ensure that the product will not be damaged or made unsafe and
that there is no risk to persons or property.

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EXPLODED VIEW - IDENTIFY ALL COMPONENTS DIAGRAM
Top nut
Coil
Flat gasket
TEC-11 timer
Connector
gasket
Connector Screw
Shaft
Spring
Plunger
Body

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INSTALLATION INSTRUCTIONS
IMPORTANT NOTICE
Before installing this product, make sure it
complies with your request and that it suits
your application!
1. Unpack the unit and visually inspect for any
transport damage incurred after leaving our
factory.
2. Depressurise the system before installation or maintenance is carried out!
3. The drain is shipped fully assembled!
Disassemble the drain before installation by
unscrewing the screw in the connector and the
top nut above the coil (see page 3 for an
exploded view).
4. Locate a suitable condensate draining point
on your compressor system and connect your
valve as illustrated below. Connect the outlet to
an oil/ water separator. We recommend using a
JORC condensate cleaner.
-Make sure the arrow on the valve body
complies with the flow direction of the
condensate.
-Do not use valve shaft as lever!

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INSTALLATION INSTRUCTIONS
5. Slide the coil on to the valve shaft and replace
the top nut. Tighten the top nut (max. torque
1Nm) using a 14 mm wrench.
The coil can be rotated 360° around the valve,
you can align the coil as desired.
6. Place the flat gasket over the coil
connection pins.
Make sure there is no debris between the
gasket and the coil.
7. Mount the timer on to the coil as illustrated
below.
8. Remove the protection cap from the
connector and connect your power cable
to the connector as shown below.
9. Place the connector gasket on the connector,
plug the connector on the timer as illustrated
below and tighten the screw (max. torque 1Nm)
and make sure both gaskets are secured
properly to ensure IP65 rating.
10. After double checking that the power
supply corresponds with the voltage specified
on the coil, you can switch it on.
N
L

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INSTALLATION INSTRUCTIONS
11. Slowly open the ball valve in front of the
filter to restore normal system pressure.
12. Press the TEST button to check the valve
function.
14. Adjust the OFF button to suit your system
i.e. 20 min.
13. The drain is now at full system pressure and
will periodically discharge any condensate it
receives from your compressed air system fully
automatic and continuous.
You can now alter the off time if required.
15. The ON time is pre set to 2 sec.
16. Your TEC-11 is now ready for operation!

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CLEANING INSTRUCTIONS
These instructions are for cleaning the TEC-11. If your TEC-11 requires maintenance, i.e. replacement
of wearing components, please refer to our dedicated maintenance instructions (supplied with the
service kit).
Depressurise the system before installation or maintenance is carried out!
1. Close the condensate supply, i.e. close the
ball valve in front of the filter.
2.Press the TEST button to empty the
unit of any residual condensate and to
depressurise the TEC-11 valve.
3. Switch off the electrical supply.
Make sure the power is switched OFF before
continuing this cleaning operation !
4. Unscrew the valve top nut using a 14 mm
wrench.
5. Remove the connector, coil and timer
assembly from the valve shaft.
6. Unscrew the valve shaft using a 13 mm
wrench.
Do nut use the valve shaft as lever!

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CLEANING INSTRUCTIONS
7. Clean all the valve parts, body and shaft. 8. Reassemble the inner parts and shaft.
Screw the shaft assembly back on to the
valve body (max. torque 7Nm) using a 13
mm wrench.
10. Swith on the electrical supply. 9. Reposition the coil, timer and connector
assembly on to the valve, replace the top nut
and tighten the top nut (max. torque 1Nm)
using a 14 mm wrench.
11. Open the ball valve in front of the filter to
restore normal system pressure.
12. Press the test button to check the valve
function.
13.Your TEC-11 is now ready for operation!

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SERVICE CHART
Date Description Name

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TECHNICAL SPECIFICATIONS
Interval Time (off time) 1 – 120 min.
Discharge Time (on time) 2 sec. (Fixed)
Supply voltage 12 – 380VAC/DC 50-60Hz (± 10%)
Current consumption Approx. 7mA
Case Material ABS plastic FR grade
Connection DIN 43650B ISO 6952
Indicators Yellow LED’s, indicating on/off
Valve type 2/2-Way direct acting valve
Connections 1/8” or 1/4” BSP or NPT
Max. Pressure 0 – 16 BAR (21 bar optional)
Operating Temperature 2ºC / 55ºC ambient
Media Temperature Max. 90ºC
Valve body Forged Brass, 2.0mm orifice
Insulation Thermal group H
Environmental Protection IP65
CERTIFICATIONS
CE Yes
cULus Yes
RoHS Yes
IP65 Yes
DIMENSIONS (MM)
38
82
82