JUKI IP-110 Type F User manual

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ENGLISH
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
IP-110 TYPE F
INSTRUCTION MANUAL

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CONTENTS
1. INSTALLING THE OPERATION PANEL.......................................................................1
2. CONNECTING THE CORD ...........................................................................................1
3. MACHINE HEAD SETTINGS ........................................................................................2
4. ADJUSTING THE MACHINE HEAD ANGLE
(DIRECT-DRIVE MOTOR TYPE SEWING MACHINE ONLY).......................................3
5. EXPLANATION OF THE OPERATION PANEL.............................................................4
5-1. Names and functions of each components.................................................................................4
5-2. Adjusting the contrast of the operation panel screen................................................................6
5-3. Connection of the production support switch ............................................................................6
5-4. Basic screen...................................................................................................................................7
5-5. How to operate the operation panel for sewing stitching patterns...........................................9
(1) Reverse stitching pattern...................................................................................................................9
(2) Overlapped stitching pattern ........................................................................................................... 11
(3) Programmed stitching pattern.........................................................................................................12
(4) Cycle sewing pattern ........................................................................................................................16
6. BOBBIN COUNTER ....................................................................................................18
7. NO. OF PCS. COUNTER.............................................................................................19
8. RE-SEWING SWITCH .................................................................................................19
9. NEEDLE UP/DOWN COMPENSATION SWITCH.......................................................20
10. ON/OFF SWITCH OF THE MATERIAL EDGE SENSOR ......................................20
11. AUTOMATIC THREAD TRIMMING SWITCH ........................................................20
12. ONE-SHOT AUTOMATIC STITCHING SWITCH ...................................................20
13. THREAD TRIMMING PROHIBITION SWITCH ......................................................21
14. SIMPLIFIED FUNCTION SETTING.............................................................................22
15. KEY-LOCK FUNCTION SETTING ..............................................................................23
16. FUNCTION SETTING ..................................................................................................24
17. OPTIONAL INPUT/OUTPUT SETTINGS ....................................................................29
18. AUTOMATIC COMPENSATION OF NEUTRAL POINT OF THE PEDAL SENSOR ....30
19. INITIALIZATION OF THE SETTING DATA .................................................................31
20. INFORMATION ............................................................................................................32
(1) Maintenance management function................................................................................................32
(2) Working measurement function ......................................................................................................36
21. EXTERNAL INTERFACE ............................................................................................38
22. ERROR DISPLAY ........................................................................................................38
22-1. Error code list (Error display in panel).....................................................................................39

- 1 -
1) Remove side plate setscrews 1from the side plate.
2) Install operation panelInstall operation panel 2on the machine head using screws 5, plain washer 3, toothed washer 6and
rubber seat 4supplied with the panel.
1. INSTALLING THE OPERATION PANEL
< The relation between the respective machine heads and the positions of installing hole of the bracket are as described in the table. >
WARNING :
To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after
turning OFF the power switch and ascertaining that the motor has completely stopped.
WARNING :
This Instruction Manual describes the operation panel IP-110F.
Be sure to use this operation panel after having read to fully understand the "Safety precautions" in
the Instruction Manual for the SC-920 (control box).
In addition, be careful not to splash water or oil on it, or shock such as dropping and the like since
this product is a precision instrument.
1. DDL-9000B (Not provided with AK) is given as an example of installing procedure.
2. Screw to install the panel changes according to the machine head used. Refer to Table 1 and con-
rm the kind of screw.
Table 1
Installing hole Screw
DDL-9000A 1- 5M5 X 12 Screw supplied with panel
as accessories
DDL-9000B 1- 5M5 X 16 Screw supplied with panel
as accessories
DLN-9010 2- 53/16-28 L=14 Screw supplied with panel
as accessories
LH-3500A 2- 5M5 X 14 Side plate setscrew
1) Route cord 1of the operation panel through
hole Ain the table toward the underside of the
table.
2) Refer to the Instruction Manual for the SC-920
for how to connect the connector.
2. CONNECTING THE CORD
1
A
1
12 3 45 6
2
4
5
3
6

- 2 -
3. MACHINE HEAD SETTINGS
1) Keeping switch 1held pressed, turn the power
ON. Then the screen is changed over to the
function settings list screen.
When you press switch 2, the screen is
changed over to the sewing common data
screen.
[Function settings list screen]
2) When you press switch 3, the screen is
changed over to the machine head type display
screen.
[Sewing common data screen]
3) The displayed machine head type is the machine
head you have selected. When you press switch
4, the screen is changed over to the machine
head type setting popup screen.
2 1
3
[Machine head type display screen]
4
4) You may selected the machine head as desired
by pressing switches 5and 6.
* Refer to the separate sheet of "Sewing machine
setup precaution" or the "Machine head list"
given on the separate sheet for the machine
head types.
5) Once you have determined the machine head
type, press switch 7. The screen is changed
over to the “machine head type display screen"
to display the machine head type you have
selected. Turn the power switch OFF to exit from
the machine head setting.
[Machine head type setting popup screen]
6 7
5

- 3 -
WARNING :
Be sure to perform the angle adjustment of the machine head by the operation below before using
the machine head.
2
3
3) In this state, align the white dot 2of the hand-
wheel with the concave 3of the handwheel
cover as shown in the gure.
4. ADJUSTING THE MACHINE HEAD ANGLEADJUSTING THE MACHINE HEAD ANGLE
(DIRECT-DRIVE MOTOR TYPE SEWING MACHINE ONLY)
1) Keeping switch 1held pressed, turn the power
ON. Then the screen is changed over to the
machine head angle adjusting screen.
1
[Machine head angle adjusting screen]
2) Turn the machine head pulley by hand until the
main shaft reference signal is detected. Then,
the angle transmitted by the main shaft reference
signal is displayed in reverse video. (The value
shown in the gure is a value for reference.)
4) Once the angle is determined, press switch 4.
The angle displayed in reverse video is now dis-
played in normal video and the angle is replaced
by the adjusted one. Turn the power switch OFF
to exit from the angle adjustment.
4

- 4 -
5. EXPLANATION OF THE OPERATION PANEL
5-1. Names and functions of each components
1Re-sewing switch
2Needle up/down compensating switch
3Screen changeover switch
4
With/without reverse feed stitch at sewing start switch
5
With/without reverse feed stitch at sewing end switch
6Reset switch
7Teaching switch
!5 Power display lamp
!6 Media cover
!7 Media slot
(Media inserting opening)
!8 CompactFlash(TM)
(Optional : Part No.40091100)
8Information switch
9Material edge sensor switch
!0 One-shot automatic sewing switch
!1
With/without automatic thread trimmer switch
!2 Thread trimming prohibiting switch
!3 Counter value setting switch
!4
Max.speed limitation variable resistor
1Re-sewing switch
2Needle up/down
compensating switch
3Screen changeover
switch
4With/without reverse feed stitch
at sewing start switch
5With/without reverse feed stitch
at sewing end switch
6Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out
during program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing start.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing end.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
!6
1
!7
3 4 !0 9
25!4
!5 6!3
7
!2 8
!1
!8

- 5 -
7Teaching switch
8Information switch
9Material edge sensor switch
!0 One-shot automatic
sewing switch
!1
With/without automatic
thread trimmer switch
!2
Thread trimming
prohibiting switch
!3
Counter value setting
switch
!4
Max. speed limitation variable
resistor
!5
Power display lamp
!6 Media slot cover
!7 Media slot
(Media inserting opening)
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is
used during sewing.
When this switch is set to effective at the time of program
stitching, the sewing machine automatically operates up to the
specied number of stitches.
When this switch is set to effective at the time of using the
material end sensor for the reverse feed stitching pattern, the
thread trimmer automatically trims the thread upon completion of
sewing the specied number of stitches.
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is
not provided with the automatic thread trimming device.
This is the switch to set the value of bobbin thread counter or No.
of pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for media inserting opening.
To open the cover, place your nger on the notch located on the
side of the cover as shown in the gure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated
with the cover opened. Do not close the cover unless the
CompactFlash(TM) is completely inserted.
To set CompactFlash(TM), place the label face of the
CompactFlash(TM) to the front and insert the part that has a
small hole (place the notch of the edge to the rear) to the panel.
To remove the CompactFlash(TM), hold it between your ngers
and draw it out.
* When the inserting direction of the CompactFlash(TM) is wrong,
the panel and the CompactFlash(TM) may be damaged. Do not
insert anything other than the CompactFlash(TM).

- 6 -
5-2. Adjusting the contrast of the operation panel screen
5-3. Connection of the production support switch
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1. To prevent the operation panel from
breakage, do not touch the circuit board
pattern and the connector terminal.
2. Do not disassemble the operation pan-
el to prevent it from breakage.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Turn LCD screen display brightness adjustment
variable resistor 3to adjust the brightness (con-
trast) of LCD screen.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect the optional junction cable connector to
connector CN105 3of the production support
switch.
Note) Prepare the switch main unit by the
customers or ask JUKI business office
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
1
3
2
A
Shade
Light
1
3
2
A

- 7 -
5-4. Basic screen
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the screen that performs the sewing pattern
setting that was selected when turning OFF the power previously.
Every time switch is pressed, the screen changes.
■Pattern list screen
Selection of the respective shapes is performed.
■Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
＜When reverse stitching pattern is selected ＞
＜When programmed stitching pattern 1 is selected ＞

- 8 -
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
＜When programmed stitching pattern 1 is selected ＞
■Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.

- 9 -
5-5. How to operate the operation panel for sewing stitching patterns
(1) Reverse stitching pattern
A
B
C
D
A
B
C
D
OFF ON ON
ON ON
OFF
OFF OFF
Sewing
pattern
2
3
Press to display the pattern list screen.
1) Press switch 1to select the reverse stitching pattern, and the screen is automatically changed over to
the number of stitches of reverse stitching setting screen to display the number of stitches which has
already been set.
1

- 10 -
2) When changing the number of stitches, change it with switches 4and 5for setting the number of stitch-
es A through D.
(The range of the number of stitches that can be changed : 0 to 99 stitches)
3) Press switch 2to set the reverse stitching at the start of sewing.
4) Press switch 3to set the reverse stitching at the end of sewing.
No setting Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing
3
2
5
4

- 11 -
(2) Overlapped stitching pattern
B B
A C C
D
Press to display the pattern list screen.
1) Press switch 1to select the overlapped stitching pattern, and the screen is automatically changed over
to the number of stitches of overlapped stitching setting screen to display the number of stitches which
has already been set.
2) When changing the number of stitches, change it with switches 2and 3for setting the number of stitch-
es for processes A through C. To change the number of times of the whole processes, change it with
switches 4and 5for setting the number of processes D.
(The range of the number of stitches A, B and C that can be changed : 0 to 19 stitches. The range of the
number of processes D that can be changed : 0 to 9 times)
3) Depress the front part of the pedal once, and the sewing machine will repeat the normal stitching and
reverse stitching as many as the number of specied times. Then the sewing machine will automatically
make the thread trimmer actuate and will stop to complete the overlapped stitching procedure. (The one-
shot automatic stitching cannot be turned OFF.)
4) When thread trimming prohibiting function 6is selected, the machine will stop with the needle up upon
completion of the overlapped stitching procedure without performing thread trimming.
1
2
356
4

- 12 -
(3) Programmed stitching pattern
The constant-dimension stitching process can be programmed as many as 20 operation steps. The sewing
conditions including the number of stitches, needle up/down stop mode, automatic thread trimming,
continuous operation steps, lifting/lowering of presser foot and normal/reverse feed stitching can be
separately specified for the respective operation steps. If the lifting of presser foot is specified, the time
during which the presser foot is raised can be also specied.
Programming procedure is described below
taking the pattern on the left side as an example.
Press to display the pattern list screen.
1) Press switch 1to select the programmed stitching pattern, and the screen is automatically changed over
to the programmed stitching setting screen to display the number of stitches and data on the operation
step 1 which have already been specied.
[Step 1]
Example of programmed stitching pattern
Step 4
4
4
4
4
20 20
10
Step 3Step 1
Step 2
10
1
3 5 7 9 !1
2 4 6 8!0

- 13 -
1) Conrm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 2and 3.
2) Set the feeding direction to the normal direction using switches 4and 5.
3) Set the stop state of the sewing machine to the needle-down stop mode using switches 8and 9.
4) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using
switches 8and 9.
(If you want to specify, In particular, the length of time during which the presser foot Is raised, set It as
desired using switches !0 and !1. In the Initial state, the length of time Is 60 seconds. Possible setting
range of the time during which the presser foot Is raised : 0.1 sec. to 99.9 sec.)
If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is set to the auto-
matic thread trimming mode , the machine will not proceed to the subsequent operation step.
[Step 2]
5) Press switch !2 once to display step 2.
6) Set the number of stitches to 10 using switches 2and 3.
[Step 3]
7) Set the feeding direction to the normal direction, the stop-state of the sewing machine to the needle-
down stop mode and the position of the presser foot to the upper stop position as in the case of step 1.
8) Press switch !2 once to display step 3.
9) Set the number of stitches to 20 using switches 2and 3.
10) Set the feeding direction to the normal direction, the stop state of the sewing machine to the needle-
down stop mode and the position of the presser foot to the upper stop position as in the case of steps 1
and 2.
Settings done by switches 8, 9, !0 and !1 are only available under the setting where the auto-lifter
can be used (i.e., FL ON).
3
!2 2
!2 2
3

- 14 -
[Step 4]
11) Press switch !2 once to display step 4.
12) Set the number of stitches to 10 using switches 2and 3.
13) Set the feeding direction to the normal direction using switches 4and 5.
14) Set the stop state of the sewing machine to the automatic thread trimming mode using switches 6
and 7.
15) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using
switches 8and 9.
16) Select the reverse stitching using switches !3 and !4. This completes the data setting procedure.
17) It is also possible to specify the double reverse stitching using switches !3 and !4.
Every time each step is nished, operate the touch-back switch, and the sewing machine runs at a low speed
(stitch compensation operation).
You can program another sewing processes in the programmed stitching pattern 2 following the
aforementioned procedure.
In case of pattern 2, the display on the left end of the screen becomes .
When switch is pressed in the programmed stitching setting screen, the screen is changed over to the
number of stitches of reverse stitching screen and the number of stitches of reverse stitching at the time
of programmed stitching can be set. The number of stitches of reverse stitching can be separately set for
patterns 1 and 2.
3 5 7 9
!2 2 4 6 8
!4
!3

- 15 -
＜Teaching mode ＞
In the teaching mode, it is possible to set the number of stitches of the step in a programmed stitching pattern
to the number of stitches that has been actually sewn.
1) In the programmed stitching setting screen, press teaching switch 1to select the teaching mode.
2) The indication shown on the number of stitches input section changes to . This shows that the sewing
machine has entered the teaching mode.
3) Depress the front part of the pedal to make the sewing machine perform sewing until the last stitch of the
current operation step is reached.
4) Return the pedal to its neutral position to make the sewing machine stop running. Now, the number of
stitches which has been sewn is displayed.
5) Proceed to the subsequent step using switch 2or make the sewing machine perform thread trimming.
This completes the input of the number of stitches for operation step 1.
1) In the programmed stitching pattern setting screen, press one-shot automatic stitching switch 1to select
the one-shot automatic stitching function.
2) A mark is displayed on LCD section of the switch, which shows the one-shot automatic stitching function
has been selected.
3) In the step where the one-shot automatic stitching function has been selected, the sewing machine
will automatically continue sewing, once the sewing machine starts running, until the end of the step is
reached.
＜One-shot automatic stitching ＞
The one-shot automatic stitching function can be separately set by steps.
The number of stitches cannot be inputted by turning the hand wheel by hand or operating the nee-
dle up/down switch.
2
1
1

- 16 -
＜Continuous stitching mode ＞
In this mode, it is possible to make the sewing machine execute the subsequent step after the completion of
the current step.
1) In the programmed stitching pattern setting screen, select the continuous stitching mode using switches
1and 2.
2) As long as the continuous stitching mode is selected, you can make the sewing machine execute the
subsequent step set in the program after the completion of the current step by depressing the front part
of the pedal.
＜To operate the operation panel in combination with the material edge sensor ＞
• When the operation panel is used in combination with the material edge sensor, the sewing process can
be completed not by the predetermined number of stitches but by the input signal of the material edge
sensor.
• Carefully read the Instruction Manual for the material edge sensor before using the sensor with the
operation panel.
(4) Cycle sewing pattern
Reverse stitching pattern, overlapped stitching pattern, programmed stitching pattern 1 and programmed
stitching pattern 2 can be set and sewn as desired. (As many as eight different patterns can be set.)
1) Press switch 1to display the cycle sewing edit pattern setting pop-up.
2
1
1

- 17 -
Switches 2and 3: These switches set the reverse stitching pattern.
Switches 4and 5: These switches set the overlapped stitching pattern.
Switches 6and 7: These switches set the programmed stitching pattern 1.
Switches 8and 9: These switches set the programmed stitching pattern 2.
Switches !0 and !1 : These switches delete the editing step.
Switch !2 : The screen returns to the cycle sewing setting screen.
[Example of setting]
2) Every time the thread trimmer actuates, the machine proceeds to the subsequent pattern which has been
selected. (The step which is being executed is shown in reverse video during execution.)
If the thread trimmer actuates before completion of a pattern, the machine will proceed to the subse-
quent program.
579!1
4 6 8 !0 !2
2
3

- 18 -
The number of stitches sewn by the sewing machine is detected. The detected number of stitches is decremented from the
preset counter value (in units of the number of stitches preset using function setting No. 7 "Unit of bobbin thread counting
down." When the counter value changes from the positive value to the negative value (...→1 →0 →-1), the buzzer sounds (3
sets of two consecutive blips) and the notication is shown on the popup window to alert the operator to change the bobbin.
6. BOBBIN COUNTER
1. Uneven performance may occur in accordance with the winding way of thread or the thickness of
materials and it is necessary to set the thread trimming amount with some surplus.
2. If the bobbin thread counter is used in combination with the bobbin thread remaining amount de-
tecting device, the bobbin thread counter indicates the number of detections of the bobbin thread
remaining amount detecting device. So, be sure to use the device after carefully reading the In-
struction Manual for the bobbin thread remaining amount detecting device.
1) Press switch 1to select the bobbin thread counter.
Then press counter reset switch 2to return the
value indicated on the bobbin thread counter to the
initial value (it has been factory-set to “0” at the time
of delivery).
2) Set an initial value using counter value setting
switches 3and 4.
The bobbin thread counter cannot be reset
during sewing. In this case, make the thread
trimmer actuate once.
123
4
Initial value on the bobbin thread counter
for reference
3) Once the initial value is specied, start the sewing machine.
4) When a minus value is shown on the counter, the buzzer peeps three times and the pop-up display ap-
pears, replace the bobbin thread.
5) After the bobbin thread has been properly replaced, press counter reset switch 2to return the value on
the bobbin thread counter to the initial value. Now, re-start the sewing machine.
6) If the remaining amount of bobbin thread is excessive or the bobbin thread runs out before the bobbin
thread counter indicates a minus value, adjust the initial value appropriately using counter value setting
switches 3and 4.
If the remaining amount of bobbin thread is excessive ..... Increase the initial value using the “+” switch.
If the remaining amount of bobbin thread is insufcient .... Decrease the initial value using “–” switch.
* Actually, the bobbin thread counter is affected by the material thickness and the sewing speed. So, adjust
the initial value of the bobbin thread counter in accordance with the operating conditions.
The table below gives the initial setting values for
reference when the bobbin is wound with thread to the
extent that the pinhole in the outside of the bobbin case
is reached as shown in the gure on the left side.
Thread tension rate 100 %
Bobbin thread replacement warning pop-up
Thread used Length of thread
wound round the
bobbin
Value on bobbin
thread counter
Polyester spun
thread #50
36 m 1200
(stitch length : 3 mm)
Cotton thread #50 31 m 1000
(stitch length : 3 mm)