JUKI IP-110 Type F User manual

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ENGLISH
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
IP-110 TYPE F
INSTRUCTION MANUAL

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CONTENTS
1. INSTALLING THE OPERATION PANEL.......................................................................1
2. CONNECTING THE CORD ...........................................................................................1
3. MACHINE HEAD SETTINGS ........................................................................................2
4. ADJUSTING THE MACHINE HEAD ANGLE
(DIRECT-DRIVE MOTOR TYPE SEWING MACHINE ONLY).......................................3
5. EXPLANATION OF THE OPERATION PANEL.............................................................4
5-1. Names and functions of each components.................................................................................4
5-2. Adjusting the contrast of the operation panel screen................................................................6
5-3. Connection of the production support switch ............................................................................6
5-4. Basic screen...................................................................................................................................7
5-5. How to operate the operation panel for sewing stitching patterns...........................................9
(1) Reverse stitching pattern...................................................................................................................9
(2) Overlapped stitching pattern ........................................................................................................... 11
(3) Programmed stitching pattern.........................................................................................................12
(4) Cycle sewing pattern ........................................................................................................................16
6. BOBBIN COUNTER ....................................................................................................18
7. NO. OF PCS. COUNTER.............................................................................................19
8. RE-SEWING SWITCH .................................................................................................19
9. NEEDLE UP/DOWN COMPENSATION SWITCH.......................................................20
10. ON/OFF SWITCH OF THE MATERIAL EDGE SENSOR ......................................20
11. AUTOMATIC THREAD TRIMMING SWITCH ........................................................20
12. ONE-SHOT AUTOMATIC STITCHING SWITCH ...................................................20
13. THREAD TRIMMING PROHIBITION SWITCH ......................................................21
14. SIMPLIFIED FUNCTION SETTING.............................................................................22
15. KEY-LOCK FUNCTION SETTING ..............................................................................23
16. FUNCTION SETTING ..................................................................................................24
17. OPTIONAL INPUT/OUTPUT SETTINGS ....................................................................29
18. AUTOMATIC COMPENSATION OF NEUTRAL POINT OF THE PEDAL SENSOR ....30
19. INITIALIZATION OF THE SETTING DATA .................................................................31
20. INFORMATION ............................................................................................................32
(1) Maintenance management function................................................................................................32
(2) Working measurement function ......................................................................................................36
21. EXTERNAL INTERFACE ............................................................................................38
22. ERROR DISPLAY ........................................................................................................38
22-1. Error code list (Error display in panel).....................................................................................39

- 1 -
1) Remove side plate setscrews 1from the side plate.
2) Install operation panelInstall operation panel 2on the machine head using screws 5, plain washer 3, toothed washer 6and
rubber seat 4supplied with the panel.
1. INSTALLING THE OPERATION PANEL
< The relation between the respective machine heads and the positions of installing hole of the bracket are as described in the table. >
WARNING :
To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after
turning OFF the power switch and ascertaining that the motor has completely stopped.
WARNING :
This Instruction Manual describes the operation panel IP-110F.
Be sure to use this operation panel after having read to fully understand the "Safety precautions" in
the Instruction Manual for the SC-920 (control box).
In addition, be careful not to splash water or oil on it, or shock such as dropping and the like since
this product is a precision instrument.
1. DDL-9000B (Not provided with AK) is given as an example of installing procedure.
2. Screw to install the panel changes according to the machine head used. Refer to Table 1 and con-
rm the kind of screw.
Table 1
Installing hole Screw
DDL-9000A 1- 5M5 X 12 Screw supplied with panel
as accessories
DDL-9000B 1- 5M5 X 16 Screw supplied with panel
as accessories
DLN-9010 2- 53/16-28 L=14 Screw supplied with panel
as accessories
LH-3500A 2- 5M5 X 14 Side plate setscrew
1) Route cord 1of the operation panel through
hole Ain the table toward the underside of the
table.
2) Refer to the Instruction Manual for the SC-920
for how to connect the connector.
2. CONNECTING THE CORD
1
A
1
12 3 45 6
2
4
5
3
6

- 2 -
3. MACHINE HEAD SETTINGS
1) Keeping switch 1held pressed, turn the power
ON. Then the screen is changed over to the
function settings list screen.
When you press switch 2, the screen is
changed over to the sewing common data
screen.
[Function settings list screen]
2) When you press switch 3, the screen is
changed over to the machine head type display
screen.
[Sewing common data screen]
3) The displayed machine head type is the machine
head you have selected. When you press switch
4, the screen is changed over to the machine
head type setting popup screen.
2 1
3
[Machine head type display screen]
4
4) You may selected the machine head as desired
by pressing switches 5and 6.
* Refer to the separate sheet of "Sewing machine
setup precaution" or the "Machine head list"
given on the separate sheet for the machine
head types.
5) Once you have determined the machine head
type, press switch 7. The screen is changed
over to the “machine head type display screen"
to display the machine head type you have
selected. Turn the power switch OFF to exit from
the machine head setting.
[Machine head type setting popup screen]
6 7
5

- 3 -
WARNING :
Be sure to perform the angle adjustment of the machine head by the operation below before using
the machine head.
2
3
3) In this state, align the white dot 2of the hand-
wheel with the concave 3of the handwheel
cover as shown in the gure.
4. ADJUSTING THE MACHINE HEAD ANGLEADJUSTING THE MACHINE HEAD ANGLE
(DIRECT-DRIVE MOTOR TYPE SEWING MACHINE ONLY)
1) Keeping switch 1held pressed, turn the power
ON. Then the screen is changed over to the
machine head angle adjusting screen.
1
[Machine head angle adjusting screen]
2) Turn the machine head pulley by hand until the
main shaft reference signal is detected. Then,
the angle transmitted by the main shaft reference
signal is displayed in reverse video. (The value
shown in the gure is a value for reference.)
4) Once the angle is determined, press switch 4.
The angle displayed in reverse video is now dis-
played in normal video and the angle is replaced
by the adjusted one. Turn the power switch OFF
to exit from the angle adjustment.
4

- 4 -
5. EXPLANATION OF THE OPERATION PANEL
5-1. Names and functions of each components
1Re-sewing switch
2Needle up/down compensating switch
3Screen changeover switch
4
With/without reverse feed stitch at sewing start switch
5
With/without reverse feed stitch at sewing end switch
6Reset switch
7Teaching switch
!5 Power display lamp
!6 Media cover
!7 Media slot
(Media inserting opening)
!8 CompactFlash(TM)
(Optional : Part No.40091100)
8Information switch
9Material edge sensor switch
!0 One-shot automatic sewing switch
!1
With/without automatic thread trimmer switch
!2 Thread trimming prohibiting switch
!3 Counter value setting switch
!4
Max.speed limitation variable resistor
1Re-sewing switch
2Needle up/down
compensating switch
3Screen changeover
switch
4With/without reverse feed stitch
at sewing start switch
5With/without reverse feed stitch
at sewing end switch
6Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out
during program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing start.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing end.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
!6
1
!7
3 4 !0 9
25!4
!5 6!3
7
!2 8
!1
!8

- 5 -
7Teaching switch
8Information switch
9Material edge sensor switch
!0 One-shot automatic
sewing switch
!1
With/without automatic
thread trimmer switch
!2
Thread trimming
prohibiting switch
!3
Counter value setting
switch
!4
Max. speed limitation variable
resistor
!5
Power display lamp
!6 Media slot cover
!7 Media slot
(Media inserting opening)
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is
used during sewing.
When this switch is set to effective at the time of program
stitching, the sewing machine automatically operates up to the
specied number of stitches.
When this switch is set to effective at the time of using the
material end sensor for the reverse feed stitching pattern, the
thread trimmer automatically trims the thread upon completion of
sewing the specied number of stitches.
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is
not provided with the automatic thread trimming device.
This is the switch to set the value of bobbin thread counter or No.
of pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for media inserting opening.
To open the cover, place your nger on the notch located on the
side of the cover as shown in the gure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated
with the cover opened. Do not close the cover unless the
CompactFlash(TM) is completely inserted.
To set CompactFlash(TM), place the label face of the
CompactFlash(TM) to the front and insert the part that has a
small hole (place the notch of the edge to the rear) to the panel.
To remove the CompactFlash(TM), hold it between your ngers
and draw it out.
* When the inserting direction of the CompactFlash(TM) is wrong,
the panel and the CompactFlash(TM) may be damaged. Do not
insert anything other than the CompactFlash(TM).

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5-2. Adjusting the contrast of the operation panel screen
5-3. Connection of the production support switch
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1. To prevent the operation panel from
breakage, do not touch the circuit board
pattern and the connector terminal.
2. Do not disassemble the operation pan-
el to prevent it from breakage.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Turn LCD screen display brightness adjustment
variable resistor 3to adjust the brightness (con-
trast) of LCD screen.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect the optional junction cable connector to
connector CN105 3of the production support
switch.
Note) Prepare the switch main unit by the
customers or ask JUKI business office
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
1
3
2
A
Shade
Light
1
3
2
A

- 7 -
5-4. Basic screen
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the screen that performs the sewing pattern
setting that was selected when turning OFF the power previously.
Every time switch is pressed, the screen changes.
■Pattern list screen
Selection of the respective shapes is performed.
■Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
＜When reverse stitching pattern is selected ＞
＜When programmed stitching pattern 1 is selected ＞

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■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
＜When programmed stitching pattern 1 is selected ＞
■Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.