JUKI LH-3500A series User manual

LH-3500A Series
FOR THE USE OF MACHINE
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NOTE : In order to set up the sewing machine correctly and use it safely, be sure to read the
online Instruction Manual.
The online Instruction Manual can be found on the JUKI website which can be accessed
by entering the below-stated URL or by scanning the QR code shown on the right.
Be sure to keep these documents carefully.
http://www.juki.co.jp/manual/ism/00014
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dingt die Online-Bedienungsanleitung durch.
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URL oder durch Scannen des rechts gezeigten QR-Codes aufgerufen werden kann.
Bewahren Sie diese Dokumente unbedingt sorgfältig auf.
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en ligne.
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ouenscannantlecodeQRillustréàdroite.
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ПРИМЕЧАНИЕ :
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No.00
40193150
i
i
For the sewing machine, automatic machine and ancillary devices (hereinafter collectively referred to as
"machine"), it is inevitable to conduct sewing work near moving parts of the machine. This means that there
is always a possibility of unintentionally coming in contact with the moving parts. Operators who actually
operate the machine and maintenance personnel who are involved in maintenance and repair of the machine
are strongly recommended to carefully read to fully understand the following SAFETY PRECAUTIONS
before using/maintaining the machine. The content of the SAFETY PRECAUTIONS includes items which
are not contained in the specications of your product.
The risk indications are classied into the following three different categories to help understand the meaning
of the labels. Be sure to fully understand the following description and strictly observe the instructions.
Warning label
❶
❷
❸
❶•Thereisthepossibilitythatslighttoseriousinjuryordeathmaybecaused.
• Thereisthepossibilitythatinjurymaybecausedbytouchingmovingpart.
❷•Toperformsewingworkwithsafetyguard.
•Toperformsewingworkwithsafetycover.
•Toperformsewingworkwithsafetyprotectiondevice.
❸•BesuretoturnthepowerOFFbeforecarryingout"machine-headthreading",
"needlechanging","bobbinchanging"or"oilingandcleaning".
❸
❷
❶
Electrical-shock
dangerlabel
DANGER :
Thisindicationisgivenwherethereisanimmediatedangerofdeathorserousinjuryifthepersoninchargeoranythird
partymishandlesthemachineordoesnotavoidthedangeroussituationwhenoperatingormaintainingthemachine.
WARNING :
Thisindicationisgivenwherethereisapotentialityfordeathorseriousinjuryifthepersoninchargeoranythird
partymishandlesthemachineordoesnotavoidthedangeroussituationwhenoperatingormaintainingthemachine.
CAUTION :
Thisindicationisgivenwherethereisadangerofmediumtominorinjuryifthepersoninchargeoranythirdpar-
tymishandlesthemachineordoesnotavoidthedangeroussituationwhenoperatingormaintainingthemachine.
Itemsrequiringspecialattention.
Pictorialwarningindication
Thereisariskofinjuryifcontact-
ingamovingsection.
Pictorialwarning
indication
Beawarethatholdingthesewing
machineduringoperationcan
hurtyourhands.
Thereisariskofelectricalshockif
contactingahigh-voltagesection.
Thereisariskofentanglementin
thebeltresultingininjury.
Thereisariskofaburnifcontact-
ingahigh-temperaturesection.
Thereisariskofinjuryifyou
touchthebuttoncarrier.
Beawarethateyedeciencycan
becausedbylookingdirectlyatthe
laserbeam.
Indicationlabel
Thecorrectdirectionisindicated.
Thereisariskofcontactbetween
yourheadandthesewingma-
chine.
Connectionofaearthcableis
indicated.
TO ENSURE SAFE USE OF YOUR SEWING MACHINE
(I)Explanationofrisklevels
(II)
Explanationofpictorialwarningindicationsandwarninglabels
ii
ii
SAFETY PRECAUTIONS
1. Whenitisnecessarytoopenthecontrolboxcontainingelectricalparts,besuretoturnthepower
offandwaitforveminutesormorebeforeopeningthecoverinordertopreventaccidentleadingto
electricalshock.
Accidentmeans"tocause
personalinjuryordeathor
damagetoproperty."
DANGER
CAUTION
Basicprecaution
1. Besuretoreadtheinstructionmanualandotherexplanatorydocumentssuppliedwithaccessoriesof
themachinebeforeusingthemachine.Carefullykeeptheinstructionmanualandtheexplanatorydocu-
mentsathandforquickreference.
2. Thecontentofthissectionincludesitemswhicharenotcontainedinthespecicationsofyourproduct.
3. Besuretowearsafetygogglestoprotectagainstaccidentcausedbyneedlebreakage.
4. Thosewhouseaheartpacerhavetousethemachineafterconsultationwithamedicalspecialist.
Safetydevicesandwarninglabels
1. Besuretooperatethemachineafterverifyingthatsafetydevice(s)iscorrectlyinstalledinplaceand
worksnormallyinordertopreventaccidentcausedbylackofthedevice(s).
2. Ifanyofthesafetydevicesisremoved,besuretoreplaceitandverifythatitworksnormallyinorderto
preventaccidentthatcanresultinpersonalinjuryordeath.
3. Besuretokeepthewarninglabelsadheredonthemachineclearlyvisibleinordertopreventaccident
thatcanresultinpersonalinjuryordeath.Ifanyofthelabelshasstainedorcomeunstuck,besureto
changeitwithanewone.
Applicationandmodication
1. Neverusethemachineforanyapplicationotherthanitsintendedoneandinanymannerotherthanthat
prescribedintheinstructionmanualinordertopreventaccidentthatcanresultinpersonalinjuryor
death.JUKIassumesnoresponsibilityfordamagesorpersonalinjuryordeathresultingfromtheuseof
themachineforanyapplicationotherthantheintendedone.
2. Nevermodifyandalterthemachineinordertopreventaccidentthatcanresultinpersonalinjuryor
death.JUKIassumesnoresponsibilityfordamagesorpersonalinjuryordeathresultingfromthema-
chinewhichhasbeenmodiedoraltered.
Educationandtraining
1. Inordertopreventaccidentresultingfromunfamiliaritywiththemachine,themachinehastobeused
onlybytheoperatorwhohasbeentrained/educatedbytheemployerwithrespecttothemachineoper-
ationandhowtooperatethemachinewithsafetytoacquireadequateknowledgeandoperationskill.To
ensuretheabove,theemployerhastoestablishaneducation/trainingplanfortheoperatorsandedu-
cate/trainthembeforehand.
Itemsforwhichthepowertothemachinehastobeturnedoff
Turningthepoweroff: Turningthepowerswitchoff,thenremovingthepowerplugfromtheoutlet.
Thisappliestothefollowing.
1. Besuretoimmediatelyturnthepoweroffifanyabnormalityorfailureisfoundorinthecaseofpower
failureinordertoprotectagainstaccidentthatcanresultinpersonalinjuryordeath.
2. Toprotectagainstaccidentresultingfromabruptstartofthemachine,besuretocarryoutthefollow-
ingoperationsafterturningthepoweroff.Forthemachineincorporatingaclutchmotor,inparticular,
besuretocarryoutthefollowingoperationsafterturningthepoweroffandverifyingthatthemachine
stopscompletely.
2-1. Forexample,threadingthepartssuchastheneedle,looper,spreaderetc.whichhavetobethread-
ed,orchangingthebobbin.
2-2. Forexample,changingoradjustingallcomponentpartsofthemachine.
2-3. Forexample,wheninspecting,repairingorcleaningthemachineorleavingthemachine.
3. Besuretoremovethepowerplugbyholdingtheplugsectioninsteadofthecordsectioninordertopre-
ventelectrical-shock,earth-leakageorreaccident.
4. Besuretoturnthepoweroffwheneverthemachineisleftunattendedbetweenworks.
5. Besuretoturnthepoweroffinthecaseofpowerfailureinordertopreventaccidentresultingofbreak-
ageofelectricalcomponents.
iii
iii
PRECAUTIONSTOBETAKENINVARIOUSOPERATIONSTAGES
Transportation
1. Besuretoliftandmovethemachineinasafemannertakingthemachineweightinconsideration.Refer
tothetextoftheinstructionmanualforthemassofthemachine.
2. Besuretotakesufcientsafetymeasurestopreventfallingordroppingbeforeliftingormovingthe
machineinordertoprotectagainstaccidentthatcanresultinpersonalinjuryordeath.
3. Oncethemachinehasbeenunpacked,neverre-packitfortransportationtoprotectthemachineagainst
breakageresultingfromunexpectedaccidentordropping.
Unpacking
1. Besuretounpackthemachineintheprescribedorderinordertopreventaccidentthatcanresultin
personalinjuryordeath.Inthecasethemachineiscrated,inparticular,besuretocarefullychecknails.
Thenailshavetoberemoved.
2. Besuretocheckthemachineforthepositionofitscenterofgravityandtakeitoutfromthepackage
carefullyinordertopreventaccidentthatcanresultinpersonalinjuryordeath.
Installation
(I)Tableandtablestand
1. BesuretouseJUKIgenuinetableandtablestandinordertopreventaccidentthatcanresultinper-
sonalinjuryordeath.IfitisinevitabletouseatableandtablestandwhicharenotJUKIgenuineones,
selectthetableandtablestandwhichareabletosupportthemachineweightandreactionforceduring
operation.
2. Ifcastersarettedtothetablestand,besuretousethecasterswithalockingmechanismandlock
themtosecurethemachineduringtheoperation,maintenance,inspectionandrepairinordertoprevent
accidentthatcanresultinpersonalinjuryordeath.
(II)Cableandwiring
1. Besuretopreventanextraforcefrombeingappliedtothecableduringtheuseinordertoprevent
electrical-shock,earth-leakageorreaccident.Inaddition,ifitisnecessarytocableneartheoperating
sectionsuchastheV-belt,besuretoprovideaspaceof30mmormorebetweentheoperatingsection
andthecable.
2. Besuretoavoidstarburstconnectioninordertopreventelectrical-shock,earth-leakageorreaccident.
3. Besuretosecurelyconnecttheconnectorsinordertopreventelectrical-shock,earth-leakageorre
accident.Inaddition,besuretoremovetheconnectorwhileholdingitsconnectorsection.
(III)Grounding
1. Besuretohaveanelectricalexpertinstallanappropriatepowerpluginordertopreventaccidentcaused
byearth-leakageordielectricstrengthvoltagefault.Inaddition,besuretoconnectthepowerplugtothe
groundedoutletwithoutexceptions.
2. Besuretogroundtheearthcableinordertopreventaccidentcausedbyearthleakage.
(IV)Motor
1. Besuretousethespeciedratedmotor(JUKIgenuineproduct)inordertopreventaccidentcausedby
burnout.
2. Ifacommerciallyavailableclutchmotorisusedwiththemachine,besuretoselectonewithanentan-
glementpreventivepulleycoverinordertoprotectagainstbeingentangledbytheV-belt.
Beforeoperation
1. Besuretomakesurethattheconnectorsandcablesarefreefromdamage,dropoutandloosenessbe-
foreturningthepoweroninordertopreventaccidentresultinginpersonalinjuryordeath.
2. Neverputyourhandintothemovingsectionsofthemachineinordertopreventaccidentthatcanresult
inpersonalinjuryordeath.
Inaddition,checktobesurethatthedirectionofrotationofthepulleyagreeswiththearrowshownon
pulley.
3. Ifthetablestandwithcastersisused,besuretosecurethetablestandbylockingthecastersorwith
adjusters,ifprovided,inordertoprotectagainstaccidentcausedbyabruptstartofthemachine.
Duringoperation
1. Besurenottoputyourngers,hairorclothingclosetothemovingsectionssuchasthehandwheel,
handpulleyandmotororplacesomethingnearthosesectionswhilethemachineisinoperationinorder
topreventaccidentcausedbyentanglementthatcanresultinpersonalinjuryordeath.
2. Besurenottoplaceyourngersnearthesurroundareaoftheneedleorinsidethethreadtake-uplever
coverwhenturningthepoweronorwhilethemachineisinoperationinordertopreventaccidentthat
canresultinpersonalinjuryordeath.
3. Themachinerunsatahighspeed.Neverbringyourhandsnearthemovingsectionssuchaslooper,
spreader,needlebar,hookandclothtrimmingknifeduringoperationinordertoprotectyourhands
againstinjury.Inaddition,besuretoturnthepoweroffandchecktobesurethatthemachinecomplete-
lystopsbeforechangingthethread.
4. Becarefulnottoallowyourngersoranyotherpartsofyourbodytobecaughtbetweenthemachine
andtablewhenremovingthemachinefromorreplacingitonthetableinordertopreventaccidentthat
canresultinpersonalinjuryordeath.

iv
iv
5. Besuretoturnthepoweroffandchecktobesurethatthemachineandmotorcompletelystopbeforere-
movingthebeltcoverandV-beltinordertopreventaccidentcausedbyabruptstartofthemachineormotor.
6. Ifaservomotorisusedwiththemachine,themotordoesnotproducenoisewhilethemachineisatrest.
Besurenottoforgettoturnthepoweroffinordertopreventaccidentcausedbyabruptstartofthemotor.
7. Neverusethemachinewiththecoolingopeningofthemotorpowerboxshieldedinordertopreventre
accidentbyoverheat.
Lubrication
1. BesuretouseJUKIgenuineoilandJUKIgenuinegreasetothepartstobelubricated.
2. Iftheoiladheresonyoureyeorbody,besuretoimmediatelywashitoffinordertopreventinamma-
tionorirritation.
3. Iftheoilisswallowedunintentionally,besuretoimmediatelyconsultamedicaldoctorinordertopre-
ventdiarrheaorvomiting.
Maintenance
1. Inpreventionofaccidentcausedbyunfamiliaritywiththemachine,repairandadjustmenthastobe
carriedoutbyaservicetechnicianwhoisthoroughlyfamiliarwiththemachinewithinthescopedened
intheinstructionmanual.BesuretouseJUKIgenuinepartswhenreplacinganyofthemachineparts.
JUKIassumesnoresponsibilityforanyaccidentcausedbyimproperrepairoradjustmentortheuseof
anypartotherthanJUKIgenuineone.
2. Inpreventionofaccidentcausedbyunfamiliaritywiththemachineorelectrical-shockaccident,besure
toaskanelectricaltechnicianofyourcompanyorJUKIordistributorinyourareaforrepairandmainte-
nance(includingwiring)ofelectricalcomponents.
3. Whencarryingoutrepairormaintenanceofthemachinewhichusesair-drivenpartssuchasanaircyl-
inder,besuretoremovetheairsupplypipetoexpelairremaininginthemachinebeforehand,inorderto
preventaccidentcausedbyabruptstartoftheair-drivenparts.
4. Besuretocheckthatscrewsandnutsarefreefromloosenessaftercompletionofrepair,adjustment
andpartreplacement.
5. Besuretoperiodicallycleanupthemachineduringitsdurationofuse.Besuretoturnthepoweroff
andverifythatthemachineandmotorstopcompletelybeforecleaningthemachineinordertoprevent
accidentcausedbyabruptstartofthemachineormotor.
6. Besuretoturnthepoweroffandverifythatthemachineandmotorstopcompletelybeforecarryingout
maintenance,inspectionorrepairofthemachine.(Forthemachinewithaclutchmotor,themotorwill
keeprunningforawhilebyinertiaevenafterturningthepoweroff.So,becareful.)
7. Ifthemachinecannotbenormallyoperatedafterrepairoradjustment,immediatelystopoperationand
contactJUKIorthedistributorinyourareaforrepairinordertopreventaccidentthatcanresultinper-
sonalinjuryordeath.
8. Ifthefusehasblown,besuretoturnthepoweroffandeliminatethecauseofblowingofthefuseand
replacetheblownfusewithanewoneinordertopreventaccidentthatcanresultinpersonalinjuryor
death.
9. Besuretoperiodicallycleanuptheairventofthefanandinspecttheareaaroundthewiringinorderto
preventreaccidentofthemotor.
Operatingenvironment
1. Besuretousethemachineundertheenvironmentwhichisnotaffectedbystrongnoisesource(electro-
magneticwaves)suchasahigh-frequencywelderinordertopreventaccidentcausedbymalfunctionof
themachine.
2. Neveroperatethemachineinanyplacewherethevoltageuctuatesbymorethan"ratedvoltage±10%"
inordertopreventaccidentcausedbymalfunctionofthemachine.
3. Besuretoverifythattheair-drivendevicesuchasanaircylinderoperatesatthespeciedairpressure
beforeusingitinordertopreventaccidentcausedbymalfunctionofthemachine.
4. Tousethemachinewithsafety,besuretouseitundertheenvironmentwhichsatisesthefollowing
conditions:
Ambienttemperatureduringoperation 5°Cto35°C
Relativehumidityduringoperation 35%to85%
5. Dewcondensationcanoccurifbringingthemachinesuddenlyfromacoldenvironmenttoawarmone.
So,besuretoturnthepoweronafterhavingwaitedforasufcientperiodoftimeuntilthereisnosign
ofwaterdropletinordertopreventaccidentcausedbybreakageormalfunctionoftheelectricalcompo-
nents.
6. Besuretostopoperationwhenlightningashesforthesakeofsafetyandremovethepowerplugin
ordertopreventaccidentcausedbybreakageormalfunctionoftheelectricalcomponents.
7. Dependingontheradiowavesignalcondition,themachinemaygeneratenoiseintheTVorradio.Ifthis
occurs,usetheTVorradiowithkeptwellawayfromthemachine.
8. Inordertoensuretheworkenvironment,locallawsandregulationsinthecountrywherethesewing
machineisinstalledshallbefollowed.
Inthecasethenoisecontrolisnecessary,anearprotectororotherprotectivegearshouldbewornac-
cordingtotheapplicablelawsandregulations.
9. Disposalofproductsandpackagesandtreatmentofusedlubricatingoilshouldbecarriedoutproperly
accordingtotherelevantlawsofthecountryinwhichthesewingmachineisused.
v
Precautions to be taken so as to use the LH-3500A Series more safely
1. For the safety, never operate the sewing machine with the ground wire for the
power supply removed.
2. Be sure to turn OFF the power switch in prior when connecting/disconnecting the
power plug.
3. When thunders occurs, stop the work for the safety and disconnect the power plug.
4. When the sewing machine is suddenly moved from a cold place to a warm place,
there is a case where dew condensation may occur. Turn ON the power after there
is no worry of the drop of water.
5. Topreventres,periodicallydrawoutthepowerplugfromtheplugsocketand
clean the root of the pins and the space between pins.
6. Be careful of handling this product so as not to pour water or oil, shock by
dropping, and the like since this product is a precision instrument.
1. Toavoidpersonalinjury,neverputyourngersundertheneedlewhenyouturnON
the power switch or operate the sewing machine.
2. Toavoidpersonalinjury,neverputyourngersintothethreadtake-upcoverwhile
the sewing machine is in operation.
3.
To avoid personal injury, turn OFF the power switch when you tilt the machine head.
4. To prevent possible personal injury caused by being caught in the machine, keep
yourngers,headandclothesawayfromthehandwheelandthethreadtake-up
while the sewing machine is in operation. In addition, place nothing around it.
5. Toavoidpersonalinjury,neveroperatethesewingmachinewiththengerguard
removed.
6. Toavoidpersonalinjury,becarefulnottoallowyourngersinthemachinewhen
tilting the machine head.
vi
CAUTION BEFORE OPERATION
• Cleanthesewingmachinethoroughlybeforeusingitforthersttime.
• Remove all dust collected on the sewing machine during the transportation.
• Conrmthatthevoltageandphasearecorrect.
• Conrmthatthepowerplugisproperlyconnected.
• Never use the sewing machine in the state where the voltage type is different from the
designated one.
• The direction of rotation of the sewing machine is counterclockwise as observed from the
handwheel side. Be careful not to rotate it in reverse direction.
• Do not tilt the machine head toward this side since oil leakage or parts breakage occurs.
• When operating the sewing machine, turn ON the power switch after properly setting the head
on the table.
• Before starting a test run, remove the bobbin case and the needle thread from the machine.
• Operate the handwheel after the sewing machine has totally stopped.
WARNING :
Toavoidmalfunctionanddamageofthemachine,conrmthefollowing.
ENGLISH
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
We hereby declare that the sewing machine (sewing head) described below ;
1. Must not be put into service until the machinery to which it is incorporated has been declared in
conformity with provisions of the Machinery Directive 2006/42/EC,and
2. Conforms to the essential requirements of the Machinery Directive 2006/42/EC, described in the
technical documentation,and
3. To be prepared with above technical documentation compiled in accordance with part B of Annex
VII,and
4. Also to conform to the RoHS Directive 2011/65/EU
5. Relevant information on which should be transmitted in response to a reasoned request by the
national authorities,by the electronic method or other according to the request.
Applied harmonized standards, in particular :
EN ISO12100, EN ISO10821, EN 50581
Manufacturer :
JUKI CORPORATION
2-11-1, Tsurumaki, Tama-shi, Tokyo, Japan
Model
Description Industrial Sewing Machine
Function make stitches and sew
LH-3500A Series
Please do not hesitate to contact our distributors or agents in your area for further information when necessary.
*
The description covered in this "FOR THE USE OF MACHINE" is subject to change for
improvement of the commodity without notice.
Copyright © 2017 JUKI CORPORATION
• All rights reserved throughout the world.
17 · 08 Printed in China
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO, 206-8551, JAPAN
PHONE : (81)42-357-2371
FAX : (81)42-357-2274
http://www.juki.com
ENGLISH
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
We hereby declare that the sewing machine (sewing head) described below ;
1. Must not be put into service until the machinery to which it is incorporated has been declared in
conformity with provisions of the Machinery Directive 2006/42/EC,and
2. Conforms to the essential requirements of the Machinery Directive 2006/42/EC, described in the
technical documentation,and
3. To be prepared with above technical documentation compiled in accordance with part B of Annex
VII,and
4. Also to conform to the RoHS Directive 2011/65/EU
5. Relevant information on which should be transmitted in response to a reasoned request by the
national authorities,by the electronic method or other according to the request.
Applied harmonized standards, in particular :
EN ISO12100, EN ISO10821, EN 50581
Manufacturer :
JUKI CORPORATION
2-11-1, Tsurumaki, Tama-shi, Tokyo, Japan
Model
Description Industrial Sewing Machine
Function make stitches and sew
LH-3500A Series
Please do not hesitate to contact our distributors or agents in your area for further information when necessary.
*
The description covered in this "FOR THE USE OF MACHINE" is subject to change for
improvement of the commodity without notice.
Copyright © 2017 JUKI CORPORATION
• All rights reserved throughout the world.
17 · 08 Printed in China
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO, 206-8551, JAPAN
PHONE : (81)42-357-2371
FAX : (81)42-357-2274
http://www.juki.com
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