JUKI DDL-9000C-F Series User manual

DDL-9000C-F
INSTRUCTION MANUAL

CONTENTS
1. SPECIFICATIONS............................................................................................................ 1
1-1. Specications of the sewing machine head ..................................................................... 1
1-2. Specications of the control box....................................................................................... 1
2. SET UP............................................................................................................................. 2
2-1. Drawing of table................................................................................................................... 2
2-2. Cautions when setting up the sewing machine................................................................ 3
2-2-1. How to carry the sewing machine ............................................................................................3
2-2-2. Caution when placing the sewing machine............................................................................. 3
2-3. Installation............................................................................................................................ 3
2-4. Installing the thread stand.................................................................................................. 4
2-5. Installing the electrical box ................................................................................................ 5
2-6. Connecting the power switch cable .................................................................................. 5
2-6-1. Installing the power switch .......................................................................................................5
2-6-2. Connecting the power source cord.......................................................................................... 6
2-6-3. Installing the reactor box ..........................................................................................................7
2-7. Connecting the cords.......................................................................................................... 8
2-8. Handling the cords .............................................................................................................. 9
2-9. Attaching the connecting rod............................................................................................. 9
2-10. Adjustment of the pedal.................................................................................................... 10
2-10-1. Installing the connecting rod................................................................................................ 10
2-10-2. Adjusting the pedal angle ..................................................................................................... 10
2-11. Pedal operation.................................................................................................................. 10
2-12. Lubrication ......................................................................................................................... 11
2-13. How to use the operation panel (Basic explanation) ..................................................... 12
2-13-1. Selection of the language (operation to be done at rst) ..................................................12
2-13-2. Names and functions of the panel keys ..............................................................................14
2-13-3. Basic operation ......................................................................................................................15
3. PREPARATION BEFORE SEWING .............................................................................. 16
3-1. Attaching the needle ......................................................................................................... 16
3-2. Removing/tting the bobbin case.................................................................................... 16
3-3. Winding the bobbin thread ............................................................................................... 17
3-4. Threading the machine head............................................................................................ 19
3-5. Thread tension................................................................................................................... 20
3-5-1. Adjusting the thread tension No. 1 tension...........................................................................20
3-5-2. Adjusting the needle thread tension (Active tension)..........................................................20
3-5-3. Adjusting the bobbin thread tension ..................................................................................... 20
3-6. Presser foot (Active presser device) ............................................................................... 21
3-6-1. Presser foot pressure..............................................................................................................21
3-6-2. Micro-lifter function .................................................................................................................21
3-6-3. Changing the initial value of presser foot pressure .............................................................22
3-6-4. Manual lifter..............................................................................................................................22
3-7. Adjusting the stitch length ............................................................................................... 23
3-8. Changing the sewing speed ............................................................................................. 23
3-9. LED hand light ................................................................................................................... 24
3-10. Reverse feed stitching ...................................................................................................... 24
3-11. Custom switch ................................................................................................................... 25
i

3-12. Adjusting the amount of oil (oil splashes) in the hook.................................................. 26
3-12-1. Adjusting the amount of oil in the hook .............................................................................. 26
3-12-2. How to conrm the amount of oil (oil splashes)................................................................. 27
3-12-3. Sample showing the appropriate amount of oil.................................................................. 27
3-13. Adjusting the thread take-up spring and the thread take-up stroke............................. 28
4. HOW TO USE THE OPERATION PANEL ..................................................................... 29
4-1. Explanation of the sewing screen (when selecting a sewing pattern) ......................... 29
4-2. Sewing patterns................................................................................................................. 33
4-2-1. Sewing pattern conguration .................................................................................................33
4-2-2. List of sewing patterns............................................................................................................ 34
4-2-3. Reverse feed stitching (at start) pattern ................................................................................36
4-2-4. Double reverse-feed stitch...................................................................................................... 41
4-2-5. Editing the sewing patterns ....................................................................................................42
4-2-6. List of pattern functions.......................................................................................................... 44
4-2-7. Reverse feed stitching (at end) pattern .................................................................................47
4-2-8. Teaching function ....................................................................................................................48
4-2-9. One-touch utility changeover function ..................................................................................50
4-2-10. Registration of a new sewing pattern ..................................................................................51
4-2-11. Copying a pattern...................................................................................................................53
4-2-12. Narrow-down function........................................................................................................... 54
4-3. Counter function................................................................................................................ 56
4-3-1. Displaying the sewing screen under the counter display mode ......................................... 56
4-3-2. Types of the counter................................................................................................................ 56
4-3-3. How to set the counter ............................................................................................................57
4-3-4. How to reset the count-completion state ..............................................................................60
4-4. Simplied chart of panel displays ................................................................................... 61
4-5. List of memory switch data .............................................................................................. 62
4-6. List of errors ...................................................................................................................... 67
4-7. Memory switch data .......................................................................................................... 71
5. MAIN NEW FUNCTIONS............................................................................................... 73
5-1. Shorter-thread remaining thread trimming ..................................................................... 73
5-2. Adjusting the feed dog height.......................................................................................... 76
5-3. Operating timing of the feed............................................................................................. 77
5-4. Changing the feed locus................................................................................................... 78
6. CARE ............................................................................................................................. 79
6-1. Maintenance mode ............................................................................................................ 79
6-2. Conrmation of the amount of oil in the hook oil tank .................................................. 79
6-3. Cleaning ............................................................................................................................. 80
6-4. Applying grease................................................................................................................. 80
6-5. Applying grease to the needle bar lower bushing and the presser bar bushing ........ 81
6-6. Replacing the fuse............................................................................................................. 82
7. ADJUSTMENT OF THE MACHINE HEAD (APPLICATION) ........................................ 83
7-1. Needle-to-hook relationship ............................................................................................. 83
7-2. Adjusting the needle thread presser device ................................................................... 84
7-3. Adjusting the thread trimmer ........................................................................................... 87
7-3-1. For checking of the thread trimming cam timing .................................................................87
7-3-2. Adjustment of the thread trimming cam timing .................................................................... 87
7-3-3. Checking of the knife unit .......................................................................................................88
ii

7-3-4. Adjustment of the knife unit ..................................................................................... 89
7-3-5. Adjustment of thread trimming speed ................................................................................... 90
7-4. Adjustment of the picker................................................................................................... 91
7-4-1. Checking the standard adjustment ........................................................................................91
7-4-2. Standard adjustment ...............................................................................................................91
7-4-3. Standard adjustment (Adjustment at the tip position) ......................................................... 91
7-5. Active-presser multi-layered section detection function............................................... 92
7-5-1. Multi-layered section detection function ...............................................................................92
7-5-2. Multi-layered-section detection number of stitches setting function................................. 94
7-6. Grease shortage alarm...................................................................................................... 95
7-6-1. Regarding the grease shortage alarm ...................................................................................95
7-6-2. E221 Grease-shortage error....................................................................................................95
7-6-3. Regarding K118 error resetting procedure............................................................................96
8. HOW TO USE THE OPERATION PANEL (APPLICATION).......................................... 97
8-1. Management of sewing patterns...................................................................................... 97
8-1-1. Creation of a new pattern........................................................................................................ 97
8-1-2. Copying a pattern ....................................................................................................................99
8-1-3. Deleting a pattern...................................................................................................................100
8-2. Setting up the polygonal-shape stitching ..................................................................... 101
8-2-1. Editing a polygonal-shape stitching pattern .......................................................................101
8-2-2. Creating a new polygonal-shape stitching pattern............................................................. 103
8-2-3. Setting the step from which polygonal-shape stitching is started ................................... 103
8-3. Cycle pattern.................................................................................................................... 104
8-3-1. Selecting the cycle pattern ...................................................................................................104
8-3-2. Editing cycle sewing data ....................................................................................................105
8-3-3. Creating a new cycle pattern ................................................................................................106
8-3-4. Setting the step from which cycle sewing pattern is started ............................................108
8-4. Custom pitch.................................................................................................................... 109
8-4-1. Selecting a custom pitch.......................................................................................................109
8-4-2. Creating a new custom pitch ................................................................................................ 111
8-4-3. Custom pitch edit function ................................................................................................... 114
8-4-4. Copying/deleting a custom pitch ......................................................................................... 115
8-5. Condensation custom pattern........................................................................................ 116
8-5-1. Selecting the condensation custom .................................................................................... 116
8-5-2. Creating a new condensation custom ................................................................................. 116
8-5-3. Condensation custom edit function..................................................................................... 119
8-5-4. Copying/deleting a condensation custom........................................................................... 120
8-6. Simple lock of the screen ............................................................................................... 121
8-7. Version information......................................................................................................... 121
8-8. Adjustment of brightness of the LED panel.................................................................. 122
8-9. Information....................................................................................................................... 123
8-9-1. Data communication..............................................................................................................123
8-9-2. USB .........................................................................................................................................126
8-9-3. Production management....................................................................................................... 128
8-9-4. NFC..........................................................................................................................................131
8-10. Key customization......................................................................................................... 132
8-10-1. Assignable data....................................................................................................................132
8-10-2. How to assign a function to a key ......................................................................................133
iii

– 1 –
DDL-9000C-FMS DDL-9000C-FSH
Max. sewing speed
(standard locus)
Stitch length 0 to 4.00 : 5,000 sti/min
Stitch length 4.05 to 5.00 : 4,000 sti/min
Stitch length 0 to 4.00 : 4,500 sti/min
Stitch length 4.05 to 5.00 : 4,000 sti/min
Stitch length 5 mm
Presser foot pressure control Electronic control
Needle *1 1738 Nm65 to 110 (DB×1 #9 to 18)
134 Nm65 to 110 (DP×5 #9 to 18)
1738 Nm125 to 160 (DB×1 #20 to 23)
134 Nm125 to 160 (DP×5 #20 to 23)
Lubricating oil JUKI NEW DEFRIX OIL No. 1 or JUKI CORPORATION GENUINE OIL 7
Motor AC servo motor
Horizontal feed control Electronic control
Vertical feed control Electronic control
Number of patterns
Sewing pattern ............................ 99 patterns (For the polygonal shape sewing, as
many as 10 patterns can be registered.)
Cycle sewing pattern ...................9 patterns
Custom-pitch pattern ................... 20 patterns
Condensation custom pattern ..... 9 patterns
Noise
FMS ;
- Equivalent continuous emission sound pressure level (LpA) at the workstation:
A-weighted value of 81.5 dBA ; (Includes KpA = 2.5 dBA) ; according to ISO 10821-
C.6.2 -ISO 11204 GR2 at 5,000 sti/min.
FSH ;
- Equivalent continuous emission sound pressure level (LpA) at the workstation:
A-weighted value of 77.5 dBA ; (Includes KpA = 2.5 dBA) ; according to ISO 10821-
C.6.2 -ISO 11204 GR2 at 4,500 sti/min.
1. SPECIFICATIONS
• The sewing speed will vary depending on the sewing conditions. The sewing speed preset at the time of
shipping is 4,000 sti/min.
*1 : Needle used depends on the destination.
1-1. Specications of the sewing machine head
1-2. Specications of the control box
DDL-9000C-F - B
Supply
voltage
Single phase
100 to 120V
3-phase
200 to 240V
Single phase
220 to 240V
Single phase
220 to 240V CE
Frequency 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz
Operating
environment
Temperature : 0 to 35˚C
Humidity : 90% or less
Temperature : 0 to 35˚C
Humidity : 90% or less
Temperature : 0 to 35˚C
Humidity : 90% or less
Temperature : 0 to 35˚C
Humidity : 90% or less
Input 520VA 520VA 520VA 350VA
Face plate portion lubricating method
M Semi-dry
S Micro-quantity lubrication
Seam specication
S Medium-weight materials
H Heavy-weight materials
Needle thread nipper specication
N With
0 Without

– 2 –
2×R20
116 54
320
156.5
VV
281
48
56
110.5
115
50
R20
R20
（525.4） 520
154.6
（138.5）
322
68.5±0.5
（172.5）
18
Q Q
VV
V
V
Z
Z
Ｚ
Ｚ
X X
X X
Ｙ
Ｙ
279±1
R18
Y
Y
T
T
U U
WW
V V
R242.5
R242.5
S
S
（40）
（15）
390
100
22.5 136
(22.5)
181
0
-1
110
(244)
80
80
80
R20
R22.5
R30
R30
R18
R22.5
29
R10
R10
R10
R10
R20
R22.5
29
50
50
90
1200
R22.5
40
70
535
R30
R30
R30
R30
R6
R6
141 139
43
86.5
21.5
21.5 84
18
75
52
9
14
17 55
27.5
195
52.5
90
R27.5
R27.5
360
810
R8
R8
R8
R8
R8
R8
40°
27
R2
C1
C1
R2
R2
40
R2
R2
（6）
W-W
40°
40°
R2
R2
R2
R2
R2
14
10
U-U
17.5±0.5
X-X
(２ヵ所）
Y-Y
（２ヵ所）
23.5±0.5
Z-Z
（２ヵ所）
19.5±0.5
T-T
1
∅8.5
8
∅26
V-V(1:1)
（４ヵ所）
1±0.5
X-X部ゴム取付参考図
1.2±0.5
1.2±0.5
Y-Y部ゴム取付参考図
21
+0.5 0
20 +0.5
0
S-S
∅26
Q-Q
32±1
9.5±1
∅16
A
B
C
D
E
F
G
H
I
2. SET UP
2-1. Drawing of table
(2 locations) (2 locations) (2 locations) (4 locations)
Y-Y
Rubber cushion
installing drawing for
reference
X-X
Rubber cushion
installing drawing for
reference
A4×ø3.4 on the bottom surface, depth 20 (Drill a hole at the time of set-up.)
BInstalling position of drawer stopper (on the reverse side) Cø17 drilled hole D3×ø13 drilled hole E2×ø3.5, depth 10 F2×ø3.5, depth 10 G Through hole
H2×ø3.4 on the bottom surface, depth 10 (Drill a hole at the time of set-up.)
I C1.5 to C2.5 (hinge side only)

– 3 –
2-2. Cautions when setting up the sewing machine
2-2-1. How to carry the sewing machine
Carry the sewing machine while holding the machine
arm with two persons as shown in the gure.
1. Never hold the handwheel since it
rotates.
2. Be sure to handle the sewing
machine with two persons or more
since the sewing machine weighs
40.5 kg or more.
2-2-2. Caution when placing the sewing ma-
chine
Place the sewing machine on a horizontal and plane
place when placing it and do not place any protrud-
ing thing such as a screwdriver or the like.
Do not hold the handwheel.
2-3. Installation
Thank you very much for the purchase of JUKI Industrial Sewing Machine this time. Make sure of items 2-1
through 2-12 before operating to use this sewing machine with ease.
1) The under cover ❹should rest on the four cor-
ners of the machine table groove. Mount rubber
hinge seat ❺ on the table and x it on the table
with a nail.
2) Fix two rubber seats ❶on side A(operator’s
side) using nails ❷as illustrated above. Fix two
cushion seats ❸on side B(hinged side) using a
rubber-based adhesive. Then place under cover
❹ on the xed seats.
3) Fit hinge ❼into the opening in the machine bed,
and t the machine head to table rubber hinge
seat ❺before placing the machine head on cush-
ions ❽on the four corners.
❶
❸
❺
❶
❸
❽
❹❼
23.5 mm 19.5 mm
❶
❹
❸
AB
❷
1.2 ± 0.5 mm
1.2 ± 0.5 mm
1 ± 0.5 mm

– 4 –
Be sure to mount the machine head
support rod ❾ on the machine table so
that its height from the table surface
becomes 63 to 68 mm. For the sewing
machine provided with the AK device,
be sure to mount the support rod ❾ on
the table so that its height from the table
surface becomes 33 to 38 mm.
2-4. Installing the thread stand
4) Securely attach head support rod ❾to the table
until it goes no further.
5) Bundle cable clip band ❻supplied as accessories
of the machine head at the root of the cable.
❷
❶
❾
❻
1) Assemble the thread stand unit, and insert it in the hole in the machine table.
2) Tighten nut ❶.
3) For ceiling wiring, pass the power cord through spool rest rod ❷.

– 5 –
2-6. Connecting the power switch cable
2-5. Installing the electrical box
Install control box ❶on the table using four holes
ain the table. Secure the control box with four bolts
❷, four plain washers ❸, four spring washers ❹
and four hexagonal nuts ❺supplied with the control
box.
At this time, insert the nut and washer supplied with
the unit as accessories as shown in the gure so
that the control box is securely xed.
❶
❷
❸
2-6-1. Installing the power switch
Fix power switch ❶under the machine table with
wood screws ❷.
Fix the cable with staples ❸supplied with the ma-
chine as accessories in accordance with the forms
of use.
❺
❹
❸
Frame
Pedal sensor
❷
❶
❷❷
❺
a
a
❹
❸

– 6 –
Power indication tag
(For example : In the case of 200V)
2-6-2. Connecting the power source cord
Voltage specications at the time of delivery from the factory are indicated on the voltage indication seal.
Connect the cord in accordance with the specications.
• Connecting 3-phase 200 to 240V
• Connecting single phase 220 to 240V
• Connecting single phase 100 to 120V
AC200 to 240V
Light blue
Light blue
Green/Yellow
Green/Yellow
Green/Yellow
Green/Yellow
Table
Table
Control box
Control box
Power switch
Power switch
Brown
White
Brown
Green/Yellow — GND
White
Black
Red
Black
Green/Yellow
Green/Yellow
Power switch
Control box
Table
Brown
White
Brown
Light blue
Light blue
Green/Yellow — GND
AC220 to 240V
Light blue
Brown
Never use under the wrong voltage and phase.
Rating plate
Black Red
Red