JUKI LZ-2290A-SR-7 User manual

LZ-2290A-SR-7-WB
LZ-2290A-SR-7
Computer-controlled,Direct-drive,High-speed,1-needle,Lockstitch,
ZigzagStitchingMachinewithAutomaticThreadTrimmer
(quickreversetype)

●With the IP-100D, program stitching and cycle sewing can be set. By using this function, it is
possible to sew labels with constant-dimension sewing or to topstitch welt pockets while
automatically changing over the stitching type from straight stitching to zigzag stitching
according to the number of stitches desired. This contributes to improved working efficiency. In addition, multi-layer sewing, continuous
sewing, one-shot sewing and the beginning point of a scallop pattern can be programmed easily through the operation panel.
●A liquid crystal display has been adopted for the display unit. It displays settings for the stitch
shape, zigzag width and stitch base line position together on one screen with pictographs,
facilitating operation. At the time of creating/modifying a custom pattern, data can be entered
with the shape of the pattern visible on the display, leading to increased efficiency.
●Custom pattern data can be stored using the same SmartMedia that is widely used for
digital cameras.
●Stitch pitch in the normal (to +5) and reverse (to -5) directions
can be set on the panel.
●Display style of the custom pattern can be changed over
between the entire pattern display and partial pattern display.
●Normal/reverse feed amounts are established on the panel. This enables the machine to perform sewing with consistency, preventing
unevenness in the feed amount. Since the sewing conditions are established on the panel, they can be easily restored to a previous setting.
●Reverse feed stitch length can be increased and decreased directly on Reverse Feed Stitching Setting Screen of the peration panel, when the
reverse feed lever is press down. At the corners of labels, the stitch number per inch can be adjusted to sew the corners with consistency.
●For men's garments, the machine is used in processes such as topstitching for welt pockets,
sewing collar cloths and sewing labels. For ladies' garments, it can perform pattern stitching for
the collars and front bodies of jackets and blouses. In addition, original patterns can be created
using the custom pattern feature, enabling the machine to be utilized for a broader range of uses.
●In addition to the conventional eight types and 14 patterns of zigzag stitching, the machine is
able to perform T-shape stitching and covering stitching. As a result, the machine is equipped as
standard with a 14-type and 20-pattern sewing capability. Furthermore, the machine is able to
perform condensation stitching (for reverse feed stitching) at a high speed during sewing to
dramatically increase the operating rate of the facility.
Name of
pattern
Stitch pattern
Straight
stitch Standard
zigzag 2-step
zigzag
Blind stitch
(left) Blind stitch
(right) Custom
pattern
3-step
zigzag Scallop (left)
Standard Crescent Equal-width Standard Crescent Equal-widthEqual-width Scallop (right) Equal-width
Number of
stitches
1 2 4 6
666633
12 2424 12
Max.500
T-shape
stitching (left) T-shape
stitching (right) Pattern
stitching 1 Pattern
stitching 2
(fagoting) Pattern
stitching 3 Pattern
stitching 4
2+a
Topstitching for welt pockets Sewing collar cloths Sewing labels
■Exampleofthepatterndisplay
Stitch shape setting screen Setting of the feed amount
■
Themachineisabletoperformavarietyofpatternstitchingtypes.
■Exampleofuse
■Sewingpattern
■
SewingpatternscanbeprogrammedwitheasewiththeIP-100Doperationpanel.
The machine is built around the newly developed LZ-2290A-7 machine head.
In addition to the conventional types of stitching, the machine is able to perform
T-shape stitching and zigzag pattern stitching to broaden its range of applications.
Name of
pattern
Stitch pattern
Number of
stitches

●The machine comes with a direct-drive type motor. As a result, the
machine quickly starts and promises an upgraded stopping accuracy and
excellent responsiveness.
●The arm of the machine head is longer than a normal arm by one size,
offering a longer distance from machine arm to needle to facilitate
handling of the sewing material on the machine, leading to improved
workability.
●Thread trimming mechanism notable for its simple structure and extremely
reliable performance. The knife-sliding method employed by the thread
trimmer guarantees that the thread is cut regardless of the needle throw
position.
●The machine is provided as standard with a micro-lifter screw. This helps
prevent material slippage or damages when using elastic materials.
●Since the hook and needle bar is lubricated with a minute-quantity of
lubricating oil, sewing products are rarely stained with oil.
●The zigzag width and feed amount are stored on a stitch-shape
basis. It is therefore not necessary, after changing the stitch
shape, to re-adjust it. For a custom pattern, data can be
programmed on a stitch-by-stitch basis.
●The magnet operating noise is virtually silent, even at the
time of changing over the sewing direction between normal
and reverse feed directions. This contributes to the
achievement of a comfortable working environment with little
noise.
●The feed mechanism is controlled with a stepping motor to enable
continuous sewing at a high speed. The machine achieves the
world's highest sewing speed of 4,000rpm even when performing
pattern sewing, including T-shape stitching and condensation
stitching, dramatically increasing productivity. In addition, the
machine retains stitching shapes with consistency (the maximum
sewing speed differs depending on the sewing condition).
■Basicfunctionsofthepredecessormodel
havebeenincorporatedintothismachine.
■Options
1
1
2
2
■
Newlydevelopedfeedmechanism
isemployed.
■
Themachinehelpstoachieve
acomfortableworkingenvironment.
■
Shape-tackingpatternscanbechanged
withease.
Model FeaturesDescriptionPart No.
− 400-03640 Optional switch kit
AK121 GAK-A21000B0 Auto-lifter (pedal-driven) −
−
This handy switch is used to control various functions*. It is
most effective when operating the machine in a standing
position. (*Needle up/down correction, 1-stitch correction, reverse-
stitch correction, auto lifter and thread trimmer, etc.)
The amount of tape to be fed can be adjusted in accordance
with the sewing speed of the machine. It is adaptable to
processes for attaching reinforcement tape, attaching elastic
tape or lace to foundation.
Applies tension to desired portions of the tape fed from a
tension-free tape puller. The device is started/stopped by
operating the knee switch. This increases operator
productivity without interrupting the sewing work.
The aforementioned parts are used when a lockstitching type
presser foot is installed on the machine.
D1501-583-H00
D1502-583-H00
B1551-586-000
−
−
−
SS-7090910-SP
225-26560
V059 MAV-059000AA
S189A MAS-189000AA
S189B MAS-189000AB
−
−
−
40017095
22591564
10064004
10061554
MAM09700BA0
SS5110710SP
HX005750000
Presser bar
Presser connecting rod
Presser foot connecting foot
Screw
Hard-point hook
Tension-free feeder (Tape feeder)
Pneumatic type
Solenoid type
Thread tension disk asm.
Presser foot asm.
Feed dog
Throat plate asm.
Fagoting folder asm.
Screw
SmartMedia card 16MB
Presser foot connecting
components
(Replaceable presser bar)
Presser foot connecting
components
Elastic tape tensing
device
Dual disks
Gauge set for fagoting
The blade point of this hook prevents abrasion.

Max zigzag width
/ Max feed pitch
Throat plate Feed dog Presser foot (with finger guard)
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 5mm
Max. feed amount: 2mm
Max. feed amount: 5mm
Max. feed amount: 2.2mm
Max. feed amount: 1.3mm
Light-in-weight type
(at the time of delivery)
(at the time of delivery)
Light-in-weight type
with the front fulcrum
Light-in-weight type
Front fulcrum type
Light-in-weight type
Light-in-weight type
Presser foot with a tape guide
Threed cutter knife
CB type:
at the time of delivery
■Listofthemajorgauges
(at the time of delivery)
With a recess on the reverse side
of the presser foot
Max. 15.6
Using two trimming knives.
Max.

Max zigzag width
/ Max feed pitch
Throat plate Feed dog Presser foot (with finger guard)
Max. feed amount: 2.5mm
Max. feed amount: 1.6mm
Max. feed amount: 1.3mm
Max. feed amount: 2.5mm
Max. feed amount: 2.5mm
Max. feed amount: 2.5mm
Max. feed amount: 2.5mm Max. feed amount: 5mm
Max. feed amount: 2.5mm Max. feed amount: 5mm
Max. feed amount: 2.5mm Max. feed amount: 5mm
Threed cutter knife
Presser foot with a knife
Light-in-weight type
with the front fulcrum
Light-in-weight type
Light-in-weight type
Light-in-weight type
with the front fulcrum
Light-in-weight type
Light-in-weight type
Light-in-weight type
Light-in-weight type
Two different part numbers are assigned to one presser foot ( ex. 22547962 and 22547970), if you place a order for 22547962 ( left number ),
factory supplies you presser foot installed with a big figure guide, 22547970 ( right number ) with small finger guide respectively.
Using one trimming knife.

SC916□SIP100D
■Specifications
■Whenyouplaceorders
LZ-2290A-SR-7-WB
5,000rpm*1, T-shape stitching: 4,000rpm*2
10mm
5.0mm (normal / reverse feed)
Computer-controlled
By hand: 5.5mm / By knee: 10mm
SCHMETZ438(#75)
DP hook (with titanium-treated inner hook) Hook-driving shaft offset mechanism
Rotary type
14 types/20 patterns
Internal memory: Max. 20 patterns / Extended memory: Max.999 patterns
Max. 500 stitches / patterns
The main unit has been provided as standard with a data input device (IP-100D operation panel)
Programming software for computer-controlled sewing machines (PM-1:option)
EEP-ROM (internal) / SmartMedia (extended)
Compact AC servomotor (direct-drive system)
Minute-quantity lubrication to needle bar and hook (no oil pan system)
300mm / 517mm×178mm
Single-phase 200〜240V, 3-phase 200〜240V / Power rating 600VA
104kg
*1 The maximum sewing speed is factory-set to 4,000 rpm at the time of shipping (depending on the region to which the machine is to be shipped).
*2 The maximum sewing speed of the machine varies depending on the zigzag width and feed amount settings.
・Since the speed is controlled with the zigzag width and feed amount per stitch, it is thus limited by the zigzag width and feed amount settings for a sewing pattern.
・The sewing speed should be appropriately set according to the sewing product and process.
*3 The maximum zigzag width has been factory-limited to 8 mm, at the time of standard shipping.
Model name
Max. sewing speed
Max. zigzag width*3
Max. feed amount
Needle throw mechanism
Lift of the presser foot
Needle (at the time of delivery)
Hook
Thread take-up
Number of patterns for standard stitching
Custom pattern memory capacity
Max. number of stitches
Input function of the main unit
Memory medium
Machine head drive
Lubrication
Distance from needle to machine arm / Bed size
Power requirement / Power consumption
Total weight
✽
Specifications and appearance are subject to change without prior notice for improvement.
✽
Read the instruction manual before putting the machine into service to ensure safety.
✽
This catalog is printed on recycle paper.
NOVEMBER, 2003 Printed in Japan(TN)
Please note when placing orders, that the model name should be written as follows:
Machine head
PSC box / Operation panel for SC
●To order, please contact your nearest JUKI distributor.
Machine head type Code Type Code Wiper Push-button-type reverse feed switch Code Device / Attachment Code
PSC box Code Control box Code Operation panel Code
●
●
LZ2290ASR7WB□□□□□
Standard S Quick reverse type RProvided Provided WB Auto-lifter (pedal-driven)
Not provided
AK121
N
K
D
200〜240V
200〜240V
200〜240V
Single-phase
Single-phase
3-phase
For CE
For General Export
For General Export
Standard SIP100D IP100D
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