Jungheinrich EJC 110 User manual


Operating instructionsOperating instructions
5044412650444126
EJC 110/112EJC 110/112
GG
01.05 -01.05 -
03.0703.07
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ForewordForeword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provideThe present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information issufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapterprovided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a pagestarts with page 1. The page identification consists of a chapter letter and a page
number.number.
For example: Page B 2 is the second page in chapter B.For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When The operating instructions detail different truck models. When operating and servicingoperating and servicing
the truck, make sure that the instructions apply to your truck model.the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the followingSafety instructions and important explanations are indicated by the following
graphics:graphics:
FF Used before safety instructions which must be observed to avoid danger toUsed before safety instructions which must be observed to avoid danger to
personnel.personnel.
MM Used before notices which must be observed to avoid material damage.Used before notices which must be observed to avoid material damage.
ZZ Used before notices and explanations.Used before notices and explanations.
tt Used to indicate standard equipment.Used to indicate standard equipment.
oo Used to indicate optional equipment.Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right toOur trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee ofalter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore particular features of the truck should therefore be inferred from the present operatingbe inferred from the present operating
instructionsinstructions..
CopyrightCopyright
Copyright of these operating instructions remains withCopyright of these operating instructions remains with JUNGHEINRICH AG.JUNGHEINRICH AG.
Jungheinrich AktiengesellschaftJungheinrich Aktiengesellschaft
Am Stadtrand 35Am Stadtrand 35
22047 Hamburg - GERMANY22047 Hamburg - GERMANY
Telephone: [phone]Telephone: [phone]
www.jungheinrich.comwww.jungheinrich.com
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IndexIndex
AA Correct use and apCorrect use and applicationplication
BB TTrruucck k DDeessccrriippttiioonn
11 AppAppliclicatiation on ...................................................................................................................................................................................... B B 11
22 AssAssembemblielies s .................................................................................................................................................................................... B B 22
33 StStanandadard Verd Versrsioion Spen Specicifificacatitionons s .................................................................................................................. B 3B 3
3.13.1 PerPerforformanmance dace data fota for star standandard trrd truckucks s .................................................................................................. B 3B 3
3.23.2 DimensDimensions ions .................................................................................................................................................................................. B B 33
3.33.3 EN EN norms norms ........................................................................................................................................................................................ B B 55
3.43.4 ConConditditionions of s of use use ................................................................................................................................................................ B 5B 5
44 IdIdenentitifificacatition poon poinints ants and datd data plaa plates tes ........................................................................................................ B 6B 6
4.14.1 TruTruck data platck data plate e .................................................................................................................................................................... B 7B 7
4.24.2 CapaciCapacity ty ............................................................................................................................................................................................ B B 77
4.34.3 CapCapaciacity ty plaplate, te, OrdOrder, er, InvInvententory ory and and SerServicvice e NosNos. . ........................................................ B B 88
CC TTrraannssppoorrt at annd Cd Coommmmiissssiioonniinngg
11 LifLiftinting g by by cracrane ..ne ...................................................................................................................................................................... C C 11
22 ComCommismissiosioninning g ........................................................................................................................................................................ C C 11
33 OpOpereratatining tg the he trtrucuck wk witithohout ut itits os own wn drdrivive se sysystetem m ................................................................ C 2C 2
DD BaBatttterery y MaMainintetenanancnce, e, ChCharargiging ng & & ReReplplacacememenentt
11 SaSafefety ty reregugulalatitionons fs for or hahandndliling ng acacid id babattttererieies s .......................................................................... D 1D 1
22 BatBattertery y typtypes ....es .......................................................................................................................................................................... D D 22
33 ExpExposiosing ng the the batbattertery y ...................................................................................................................................................... D D 22
44 ChaCharge rge the the batbattertery y ............................................................................................................................................................ D D 33
4.4.11 ChCharargiging ng ththe be batattetery ry wiwith th an an ononboboarard cd chahargrgerer tt................................................................ D D 33
4.4.22 ChCharargiging ng ththe be batattetery ry wiwith th a sa statatitiononarary cy chahargrgerer oo .............................................................. D 7D 7
55 BaBatttterery remy removoval anal and insd instatallllatatioion n .................................................................................................................... D 8D 8
66 BBaatttteerry y DDiisscchhaarrgge e IInnddiiccaattoor r ((tt) ..........................................................) .......................................................... D D 99
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I 2I 2
EE OOppeerraattiioonn
11 SaSafefety ty ReRegugulalatitionons s fofor r ththe e OpOpereratatioion n of of FoForkrklilift ft TrTrucucks ks ............................................ E E 11
22 ConControtrols ls and and DisDisplaplays ....ys .............................................................................................................................................. E E 22
33 StaStartirting ng up up the the trutruck ....ck .................................................................................................................................................... E E 66
44 UsiUsing ng the the indindustustriarial l trutruck ..ck ........................................................................................................................................ E E 77
4.14.1 SafSafety ety regregulaulatiotions fns for tor trucruck opk operaeratiotion n .................................................................................................. E 7E 7
4.24.2 TraTravelvellinling, Steeg, Steerinring, Brakg, Braking ing .............................................................................................................................. E 8E 8
4.34.3 ColColleclectinting and dg and depoepositsiting ling loadoads s .................................................................................................................... E 11E 11
55 EmeEmergergency ncy lowloweriering ng ........................................................................................................................................................ E E 1212
5.15.1 ParParkinking the g the trutruck securck securely ely ...................................................................................................................................... E 13E 13
66 KKeeyyppaad d ((CCAANNCCOODDEE) ) ((oo) ....................................................................) .................................................................... E E 1313
6.16.1 Code Code Lock Lock ...................................................................................................................................................................................... E E 1313
6.26.2 Travel Travel prograprograms ms .................................................................................................................................................................... E E 1515
6.36.3 ParameParameters ters .................................................................................................................................................................................... E E 1515
6.46.4 ParParameameter Settiter Settings ngs .......................................................................................................................................................... E E 1616
6.56.5 TraTravel vel parparameameterters s .............................................................................................................................................................. E E 2020
77 DDiissppllaay y iinnssttrruummeennt t ((CCAANNDDIISS) ) ((oo) .......................................................) ....................................................... E E 2323
7.17.1 DisDischacharge morge monitnitor funor functiction on .................................................................................................................................. E 24E 24
7.27.2 OpeOperatrating houing hours disprs display lay ............................................................................................................................................ E 24E 24
7.37.3 Power Power up up test .....test ....................................................................................................................................................................... E E 2424
7.47.4 TroublTroubleshooteshooting ing .................................................................................................................................................................... E E 2525
FF FFoorrkklliifft Tt Trruucck Mk Maaiinntteennaannccee
11 OpOpereratatioionanal sal safefety aty and end envnvirirononmementntal pal prorotetectctioion ...n ............................................................. F 1F 1
22 MaMainintetenanancnce Sae Safefety Rty Regegululatatioions ns ................................................................................................................ F 1F 1
33 SerServicvicing ing and and insinspecpectiotion .....n ..................................................................................................................................... F F 33
44 MaiMaintentenannance ce CheChecklcklist ist ................................................................................................................................................ F F 44
55 EJEJC 11C 110/0/11112 Ma2 Mainintetenanancnce Sce Schehedudule le .................................................................................................... F 6F 6
5.15.1 FueFuels, cools, coolanlants and lubrts and lubricaicants .....nts ..................................................................................................................... F 7F 7
66 MaiMaintentenannance ce InsInstrutructictions ons ........................................................................................................................................ F F 88
6.16.1 PrePreparpare the the tre truck uck for for maimaintentenannance ace and rnd repaepairs .....irs ................................................................. F 8F 8
6.26.2 RemRemovioving the frong the front panent panel l ........................................................................................................................................ F 8F 8
6.36.3 RemRemove thove the drive drive panee panel l ............................................................................................................................................ F 8F 8
6.46.4 CheCheckicking the hyng the hydradrauliulic oil levec oil level l ...................................................................................................................... F 9F 9
6.56.5 CheCheck tranck transmismissission oil leveon oil level l ................................................................................................................................ F 9F 9
6.66.6 FluFlushishing ng the the gaugauze ze filfilter, ter, RepReplaclacing ing the the gaugauze ze filfilter ter ...................................................... F 10F 10
6.76.7 RepReplaclacing thing the filte filter carter cartridridge ge .............................................................................................................................. F 10F 10
6.86.8 CheCheckicking elecng electritrical fuscal fuses es ........................................................................................................................................ F 11F 11
6.96.9 RecRecommommississionioning ing ................................................................................................................................................................ F F 1212
77 DeDecocommmmisissisiononining the ing the induduststririal tral trucuck k .................................................................................................... F 12F 12
7.17.1 PriPrior to or to decdecommommississionioning ing ........................................................................................................................................ F F 1212
7.27.2 DurDuring decomming decommississionioning ing .......................................................................................................................................... F F 1212
7.37.3 ResRestortoring ing the the trutruck ck to to opeoperatration ion aftafter er decdecommommississionioning ing .......................................... F 1F 133
88 SaSafefety ty teteststs ts to bo be pe pererfoformrmed ed at at inintetervrvalals as and nd afafteter ur ununususual eal eveventntss
((DD: Accident : Accident prevention check prevention check according to according to BGV D27) BGV D27) .................................... F 13F 13
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AppendAppendixix
JH Traction Battery JH Traction Battery Operating InstructionsOperating Instructions
ZZ These operating instructions apply only to Jungheinrich battery models. If usingThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.another brand, refer to the manufacturer's operating instructions.
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AA Correct use and applicationCorrect use and application
ZZ The “Guidelines for the Correct Use and The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) areApplication of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions andsupplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.must be observed. National regulations apply in full.
The truck described in the present operator manual The truck described in the present operator manual is an industrial truck designed foris an industrial truck designed for
lifting and transporting load units.lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.It must be used, operated and serviced in accordance with the present instructions.
Any other type of Any other type of use is beyond the use is beyond the scope of application and scope of application and can result in damage can result in damage toto
personnel, the truck or property. In particular, avoid overloading the truck with loadspersonnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or thewhich are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck mustload diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas, or areas threatened by corrosionnot be used in fire or explosion endangered areas, or areas threatened by corrosion
or excessive dust.or excessive dust.
Proprietor responsibilities:Proprietor responsibilities:For the purposes of the present operator manual theFor the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractualthe proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged withagreements between the owner and user of the industrial truck, is charged with
operational duties.operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intendedThe proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that allservicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.truck users have read and understood this operator manual.
MM Failure to comply with the operator manual shall invalidate the warranty. The sameFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third partiesapplies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.without the permission of the manufacturer’s customer service department.
Attaching accessories:Attaching accessories:The mounting or installation of additional equipment whichThe mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the writtenaffects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall bepermission of the manufacturer. In some cases, local authority approval shall be
required.required.
Approval Approval of of the the local local authorities authorities however however does does not not constitute constitute the the manufacturer’smanufacturer’s
approval.approval.
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BB TTrruucck k DDeessccrriippttiioonn
11 AApppplliiccaattiioonn
The EJC is a four wheel, tiller guided electric truck with a steered drive wheel.The EJC is a four wheel, tiller guided electric truck with a steered drive wheel.
It is designed for use on level floors to lift and transport palletised goods. Open bottomIt is designed for use on level floors to lift and transport palletised goods. Open bottom
pallets or roll cages can be lifted.pallets or roll cages can be lifted.
The capacity can be obtained from the data plate.The capacity can be obtained from the data plate.
The capacity with respect to lift height and load centre of gravity is indicated on theThe capacity with respect to lift height and load centre of gravity is indicated on the
capacity plate.capacity plate.
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B 2B 2
22 AAsssseemmbblliieess
ItItemem EJEJC C 11110 0 EJEJC C 11112 2 DeDescscririptptioionn
11  t t tt Switch switchSwitch switch
22  o o oo CANCODE keypadCANCODE keypad
o o oo ISM Access ModuleISM Access Module
33  t t tt Battery discharge indicator /hourmeterBattery discharge indicator /hourmeter
o o oo CANDIS display instrumentCANDIS display instrument
44  t t tt Tiller and gripTiller and grip
55  t t tt “Shunt” switch“Shunt” switch
66  t t tt ControllerController
77  t t tt Collision safety switchCollision safety switch
88  t t tt MastMast
99  t t tt Mast guardMast guard
1010  t t tt Battery panelBattery panel
1111  t t tt Battery connector (emergency disconnect)Battery connector (emergency disconnect)
1212  t t tt Lift mechanismLift mechanism
1313  t t tt Front panelFront panel
1414  t t tt Caster wheelCaster wheel
1515  t t tt ChargerCharger
1616  t t tt Drive wheelDrive wheel
1717  t t tt Charge displayCharge display
tt= Standard equipment= Standard equipment  oo = Optional Equipment= Optional Equipment
11
1616
1717
22
33
44
55
6 6 66
77
1111
1010
1313
14141515
1212
88
99
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33 SSttaannddaarrd Vd Veerrssiioon Sn Sppeecciiffiiccaattiioonnss
ZZ Technical specification details in accordance with VDI 2198. Technical modificationsTechnical specification details in accordance with VDI 2198. Technical modifications
and additions reserved.and additions reserved.
3.3.11 PePerfrforormamancnce e dadata ta fofor r ststanandadard rd trtrucucksks
33..22 DDiimmeennssiioonnss
1)1) fofor Zr ZT mT masast: t: at at 10100 m0 mm fm freree le lifift (t (h2h2) u ) u h1h1+ 5+ 50 m0 mmm
2)2) tetelelescscopopic ic mamast st ononly ly (Z(ZT)T)
33)) ZZZ Z mmaasst t oonnllyy
DDeessccrriippttiioonn EEJJC C 11110 0 EEJJC C 111122
Q RQ Raatteed d ccaappaacciittyy 11000000 11220000 kkgg
CC LoLoad ad cecentntre re didiststanancece
Standard fork lengthStandard fork length 660000 660000 mmmm
Travel speedTravel speed
w. nominal load / w.o. loadw. nominal load / w.o. load
66..0 0 / / 66..00 66..0 0 / / 66..0 0 kkmm//hh
Raise lift speedRaise lift speed
w. nominal load / w.o. loadw. nominal load / w.o. load
113 3 / / 2244 112 2 / / 221 1 ccmm//ss
Lowering speedLowering speed
w. nominal load / w.o. loadw. nominal load / w.o. load
440 0 / / 4422 440 0 / / 442 2 ccmm//ss
Max. gradeability (5 min rating)Max. gradeability (5 min rating)
w / w.o. loadw / w.o. load
88 116 6 %%
DDeessccrriippttiioonn EEJJC C 11110 0 EEJJC C 111122
hh11 HHeeiigghht t ((mmaasstt--ddeeppeennddeenntt)) 11)) 1177550 0 - - 22110000 1177000 0 - - 22225500 mmmm
hh22 FFrreee e lliifft 2t 2) ) 110000 110000 mmmm
hh22 FFrreee e lliifftt ((dduupplleexx)) 33))
(mast-dependent)(mast-dependent)
-- 1122227 7 - - 11777777 mmmm
hh33 LLiifft t ((mmaasstt--ddeeppeennddeenntt)) 2255000 0 - - 33220000 2255000 0 - - 33660000 mmmm
hh44 MMaasst ht heeiigghht et exxtteennddeedd
(mast-dependent)(mast-dependent)
2299773 3 - - 33667733 2299773 3 - - 44007733 mmmm
hh1133 LLooaad d ffoorrk k lloowweerreedd 9900 9900 mmmm
h1h144 TTiilllleer hr heeiigghht it inn
min. / max settingmin. / max setting
882200//11331100 882200//11331100 mmmm
yy WWhheeeellbbaassee 11117711 11117711 mmmm
ll11 OOvveerraalll l lleennggtthh 11778877 11778877 mmmm
ll22 LLeennggtth h iinnccll. . ffoorrk k bbaacckk 663377 663377 mmmm
BB TTrruucck k wwiiddtthh 880000 880000 mmmm
bb55 DDiissttaanncce e bbeettwweeeen n ffoorrkkss, , oouutteerr 556600 556600 mmmm
mm22 GGrroouunnd d cclleeaarraannccee 3300 3300 mmmm
AstAst Working aisle widthWorking aisle width
800 x 1200 longit.800 x 1200 longit.
22009966 22009966 mmmm
AstAst Working aisle widthWorking aisle width
800 x 1200 longit. (in800 x 1200 longit. (in
accordance with VDI)accordance with VDI)
22223344 22223344 mmmm
WaWa TuTurnrnining rg radadiuius is in sn shuhunt nt momodede
(tiller vertical)(tiller vertical)
11338833 11338833 mmmm
https://www.besttruckmanuals.com/

33

11
00
00
44
..
GG
BB
B 4B 4
hh11
hh1414
hh22
hh33
hh44
ll11
ll  ll22
hh1313  mm22
yy
cc
QQ
bb55
AAstst
WW
aa
BB
ss
https://www.besttruckmanuals.com/

B 4B 4

B 5B 5
11
00
00
44
..
GG
BB
33..33 EEN N nnoorrmmss
NNooiisse e eemmiissssiioonn:: 770 0 ddBB((AA))
in accordance with EN 12053 as harmonised with ISOin accordance with EN 12053 as harmonised with ISO
4871.4871.
ZZ The noise emission level is calculated in accordance with standard procedures andThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noisetakes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.level is measured at the driver’s ear.
Electromagnetic compatibility (EMC)Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies withThe manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions andtolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge resistance as well as static electricity discharge testing intesting in
accoraccordance with ENdance with EN 12895 inclu12895 including the normatding the normativeive
procedures contained therein.procedures contained therein.
ZZ No changes to electric or electronic components or their arrangement may be madeNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.without the written agreement of the manufacturer.
33..44 CCoonnddiittiioonns s oof f uussee
Ambient temperatureAmbient temperature
- operating at 5- operating at 5°°C to 40C to 40 °°CC
ZZ Special equipment and authorisation is required if the truck is to operate constantlySpecial equipment and authorisation is required if the truck is to operate constantly
below 5below 5°°C or in a cold store or in extreme temperatures or conditions of fluctuatingC or in a cold store or in extreme temperatures or conditions of fluctuating
air humidity.air humidity.
https://www.besttruckmanuals.com/

B 5B 5

11
00
00
44
..
GG
BB
B 6B 6
44 IIddeennttiiffiiccaattiioon pn pooiinntts as annd dd daatta pa pllaatteess
IItteemm DDeessccrriippttiioonn
1188 CCaappaacciittyy
1199 TTrruucck k ddaatta a ppllaattee
2020 AttAttachachmenment pot point int for lfor liftifting bing by cry crane ane (wi(with Zth ZZ maZ mast ist in thn the mie middlddle)e)
2121 "D"Do noo not ret reacach thh throrougugh thh the mae mastst" wa" warnrniningg
2222 “D“Do no not ot ststep ep unundeder tr the he loload ad hahandndleler” r” wawarnrniningg
2233 BBaatttteerry y ddaatta a ppllaattee
2424 “N“No o papassssenengegersrs” ” wawarnrniningg
2255 UUVVV tV teesst pt pllaaqquuee
2266 SSeerriiaal l nnuummbbeerr
1818
1818
2424
2222
2121
2323
1919
2525
2020
2020
2020
2626
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B 6B 6

11
00
00
44
..
GG
BB
44..11 TTrruucck k ddaatta a ppllaattee
ZZ
For queries regarding the truck or ordering spare parts please quote the truck serialFor queries regarding the truck or ordering spare parts please quote the truck serial
number (28).number (28).
44..22 CCaappaacciittyy
FF The capacity data with respect to lift height and load centre The capacity data with respect to lift height and load centre of gravity distance can beof gravity distance can be
found on the truck's capacity plate (18).found on the truck's capacity plate (18).
Depending on the mast fitted, the truck will have one ofDepending on the mast fitted, the truck will have one of
the following two capacity plates (18): (illustrations forthe following two capacity plates (18): (illustrations for
reference purposes only).reference purposes only).
The capacity plate to the right (18) shows The capacity plate to the right (18) shows the capacity (Qthe capacity (Q
in kg) for different load centres of gravity (D in mm) inin kg) for different load centres of gravity (D in mm) in
diagram form.diagram form.
The lower plate (18) gives the capacity (Q in kg) of theThe lower plate (18) gives the capacity (Q in kg) of the
truck as a function of the load centre of gravity distancetruck as a function of the load centre of gravity distance
(D in mm) and lift height (H in mm) in tabular form.(D in mm) and lift height (H in mm) in tabular form.
The arrow shape markings (38 and 39) on the inner mast and bottomThe arrow shape markings (38 and 39) on the inner mast and bottom
and outer tie bar indicate to the driver when he has exceeded theand outer tie bar indicate to the driver when he has exceeded the
height limits specified by the capacity plate (18).height limits specified by the capacity plate (18).
IItteemm DDeessccrriippttiioonn IItteemm DDeessccrriippttiioonn
2266 TTyyppee 3322 MMaannuuffaaccttuurreerr’’s s llooggoo
2277 SSeerriiaal l nnoo.. 3333 MMiinn..//mmaaxx. . bbaatttteerry y wweeiigghht t ((kkgg))
2288 RRaatteed d ccaappaacciitty y ((kkgg)) 3344 OOuuttppuut t ((kkWW))
2299 BBaatttteerry y vvoollttaagge e ((VV)) 3355 LLooaad d cceennttrre e oof f ggrraavviitty y ((mmmm))
3300 NNeet t wweeiigghht t eexxccll. . bbaatttteerryy 3366 YYeeaar r oof f mmaannuuffaaccttuurree
3311 MMaannuuffaaccttuurreerr 3377 OOppttiioonn
2626
2727
2828
2929
3030
3131
3636
3535
3232
3434
3333
3737
1818
-Nr.
-Nr.
Serien-Nr.Serien-Nr.
DmmDmm
HmmHmm
QQkgkg
1818
3838  3939
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B 7B 7

11
00
00
44
..
GG
BB
4.4.33 CaCapapacicity ty plplatate, e, OrOrdeder, r, InInveventntorory ay and nd SeServrvicice Ne Nosos..
ZZ The capacity plate with the full service number is only issued when a serviceThe capacity plate with the full service number is only issued when a service
agreement has been reached.agreement has been reached.
IItteemm DDeessccrriippttiioonn
4400 OOrrddeer r nnoo..
4411 IInnvveennttoorry y nnoo..
4422 FFuulll l SSeerrvviicce e NNoo..
4040
4141
4242
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B 8B 8

11
00
00
44
..
GG
BB
CC TTrarannspspoort rt aannd d CCoommmmisissisioonniningg
11 LLiiffttiinng g bby y ccrraannee
FF Only use lifting gear with sufficient capacity (for transport weight see truck data plate).Only use lifting gear with sufficient capacity (for transport weight see truck data plate).
ZZ The attachment points (1) are provided for lifting the truck with crane lifting gear (inThe attachment points (1) are provided for lifting the truck with crane lifting gear (in
the middle with the ZZ mast).the middle with the ZZ mast).
–– Park the truck securely (see Chapter E).Park the truck securely (see Chapter E).
–– Strap the lifting gear onto Strap the lifting gear onto the attachmentthe attachment
points (1) (in the middle with the ZZpoints (1) (in the middle with the ZZ
mast).mast).
MM Attach Attach the the crane crane slings slings to to the the strap strap pointspoints
so that the truck cannot slip. Lifting slingsso that the truck cannot slip. Lifting slings
should be fastened in such a way that theyshould be fastened in such a way that they
do not come into contact with any parts ofdo not come into contact with any parts of
the truck when it is being raised.the truck when it is being raised.
22 CCoommmmiissssiioonniinngg
MM Operate the truck only with battery current. Rectified AC current will damage theOperate the truck only with battery current. Rectified AC current will damage the
electronic components. The battery leads (tow cable) must be less than 6m long.electronic components. The battery leads (tow cable) must be less than 6m long.
FF It is forbidden to raise loads if the truck is operated via a tow lead with an externalIt is forbidden to raise loads if the truck is operated via a tow lead with an external
battery.battery.
To prepare the truck after delivery or after transport, proceed as follows:To prepare the truck after delivery or after transport, proceed as follows:
–– Check the truck for completeness and satisfactory condition of the equipment.Check the truck for completeness and satisfactory condition of the equipment.
–– Install battery (where required). Do not damage battery cable.Install battery (where required). Do not damage battery cable.
(see chapter D).(see chapter D).
ZZ Set the characteristic curve (charging curve) on the charger (see Chapter D).Set the characteristic curve (charging curve) on the charger (see Chapter D).
–– Charge the battery (see Chapter D).Charge the battery (see Chapter D).
–– If If necessary, necessary, adjust adjust the the combination combination instrument instrument to to match match the the battery battery type type (see(see
Chapter D).Chapter D).
–– Start up the truck as indicated.Start up the truck as indicated.
(see Chapter E).(see Chapter E).
ZZ When the truck is parked, the running surface of the tyres will flatten. The flatteningWhen the truck is parked, the running surface of the tyres will flatten. The flattening
will disappear after a short operating time of the truck.will disappear after a short operating time of the truck.
11
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C 1C 1

11
00
00
44
..
GG
BB
33 OpOpereratatining g ththe e trtrucuck k wiwiththouout t itits s owown n drdrivive e sysyststemem
FF This operating mode is not permitted This operating mode is not permitted when negotiating inclines and gradients.when negotiating inclines and gradients.
To operate the truck in emergency conditions, the electromagnetically applied brakeTo operate the truck in emergency conditions, the electromagnetically applied brake
must be released.must be released.
–– Remove the front panel (2) (see Chapter F).Remove the front panel (2) (see Chapter F).
–– Remove the right-hand drive panel (3) (see Chapter F).Remove the right-hand drive panel (3) (see Chapter F).
–– Screw on 2 off M5 bolts (4) to loosen the armature plate.Screw on 2 off M5 bolts (4) to loosen the armature plate.
The truck can now be moved.The truck can now be moved.
MM When you park the truck, the screws (4) must be When you park the truck, the screws (4) must be turned back clockwise as far as theturned back clockwise as far as the
stop to restore full braking capability.stop to restore full braking capability.
22
33
44
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C 2C 2

00
66
00
66
..
GG
BB
DD BBaatttteery ry MMaainintetennaanncece, C, Chhaargrgining &g &
ReplacementReplacement
11 SaSafefety ty reregugulalatitionons s fofor r hahandndliling ng acacid id babattttererieiess
Park the truck securely before carrying out any work on the batteries (see Chapter E).Park the truck securely before carrying out any work on the batteries (see Chapter E).
Maintenance personnel:Maintenance personnel:Batteries may only be charged, serviced or replaced byBatteries may only be charged, serviced or replaced by
trained personnel. The present operator manual and the manufacturer’s instructionstrained personnel. The present operator manual and the manufacturer’s instructions
concerning batteries and charging stations must be observed when carrying out theconcerning batteries and charging stations must be observed when carrying out the
work.work.
Fire protection:Fire protection:Smoking and naked flames must be avoided when working with Smoking and naked flames must be avoided when working with
batteries Wherever a truck is parked for charging there shall be no inflammablebatteries Wherever a truck is parked for charging there shall be no inflammable
material or operating fluids capable of creatings sparks within 2 metres around thematerial or operating fluids capable of creatings sparks within 2 metres around the
truck. The area must be well ventilated. Fire protection equipment must be provided.truck. The area must be well ventilated. Fire protection equipment must be provided.
Battery maintenance:Battery maintenance: The battery cell covers must be kept dry and clean. The The battery cell covers must be kept dry and clean. The
terminals and cable shoes must be clean, secure and have a light coating of dielectricterminals and cable shoes must be clean, secure and have a light coating of dielectric
grease. Batteries with non insulated terminals must be covered with a non slipgrease. Batteries with non insulated terminals must be covered with a non slip
insulation mat.insulation mat.
Battery Disposal:Battery Disposal:Batteries may only be disposed of in accordance with nationalBatteries may only be disposed of in accordance with national
environmental protection regulations or disposal laws. The manufacturer’s disposalenvironmental protection regulations or disposal laws. The manufacturer’s disposal
instructions must be followed.instructions must be followed.
MM Before closing the battery cover make sure that the battery lead cannot be damaged.Before closing the battery cover make sure that the battery lead cannot be damaged.
FF Batteries contain an acid solution which is poisonous and corrosive. Therefore,Batteries contain an acid solution which is poisonous and corrosive. Therefore,
always wear protective clothing and eye protection when carrying out work onalways wear protective clothing and eye protection when carrying out work on
batteries. Above all avoid any contact with battery acid.batteries. Above all avoid any contact with battery acid.
Nevertheless, should clothing, skin or eyes come in contact with acid the affectedNevertheless, should clothing, skin or eyes come in contact with acid the affected
parts should be rinsed with plenty of clean water - where the skin or eyes are affectedparts should be rinsed with plenty of clean water - where the skin or eyes are affected
call a doctor immediately. Immediately neutralise call a doctor immediately. Immediately neutralise any spilled battery acid.any spilled battery acid.
MM Only batteries with a sealed battery Only batteries with a sealed battery container may be used.container may be used.
FF The weight and dimensions of the battery have considerable The weight and dimensions of the battery have considerable affect on the operationalaffect on the operational
safety of the truck. Battery equipment may safety of the truck. Battery equipment may only be replaced with the agreement of only be replaced with the agreement of thethe
manufacturer.manufacturer.
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