Jungheinrich EJD 220 User manual

Operating Instructions
50469507
EJD 220/220 XL
G
05.05 -
07.08

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0708.GB
Index
A Correct Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
2.2 Load handling ...................................................................................... B 4
3 Standard Version Specifications ......................................................... B 5
3.1 Performance data for standard trucks ................................................. B 5
3.2 Dimensions ......................................................................................... B 5
3.3 EN norms ............................................................................................ B 6
3.4 Conditions of use ................................................................................ B 6
4 Identification points and data plates .................................................... B 7
4.1 Truck data plate .................................................................................. B 8
4.2 Capacity .............................................................................................. B 8
4.3 Load chart ........................................................................................... B 9
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Using the truck for the first time .......................................................... C 1
3 Operating the truck without its own drive system ................................ C 2
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 1
3 Exposing the Battery ........................................................................... D 2
4 Charging the Battery ........................................................................... D 2
4.1 Charging the battery with a stationary charger ................................... D 3
4.2 Charging the battery with an on-board charger (o) ............................ D 4
5 Battery removal and installation .......................................................... D 7
5.1 Battery removal ................................................................................... D 7
6 Combination instrument (o) ................................................................ D 9
I 1
0708.GB
Index
A Correct Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
2.2 Load handling ...................................................................................... B 4
3 Standard Version Specifications ......................................................... B 5
3.1 Performance data for standard trucks ................................................. B 5
3.2 Dimensions ......................................................................................... B 5
3.3 EN norms ............................................................................................ B 6
3.4 Conditions of use ................................................................................ B 6
4 Identification points and data plates .................................................... B 7
4.1 Truck data plate .................................................................................. B 8
4.2 Capacity .............................................................................................. B 8
4.3 Load chart ........................................................................................... B 9
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Using the truck for the first time .......................................................... C 1
3 Operating the truck without its own drive system ................................ C 2
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 1
3 Exposing the Battery ........................................................................... D 2
4 Charging the Battery ........................................................................... D 2
4.1 Charging the battery with a stationary charger ................................... D 3
4.2 Charging the battery with an on-board charger (o) ............................ D 4
5 Battery removal and installation .......................................................... D 7
5.1 Battery removal ................................................................................... D 7
6 Combination instrument (o) ................................................................ D 9

0708.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
4 Industrial Truck Operation ................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Travel, steering, braking ...................................................................... E 6
4.3 Lifting and depositing loads ................................................................. E 9
4.4 Parking the truck securely ................................................................... E 11
4.5 Troubleshooting .................................................................................. E 11
F Truck Maintenance
1 Operational Safety and Environmental Protection .............................. F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and Inspection ..................................................................... F 3
4 Maintenance Checklist ....................................................................... F 4
5 Lubrication schedule ........................................................................... F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance and Repairs ................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Opening the battery panel. .................................................................. F 8
6.3 Open the front panel ........................................................................... F 8
6.4 Check the hydraulic oil level ................................................................ F 9
6.5 Check transmission oil level ................................................................ F 9
6.6 Checking electrical fuses .................................................................... F 10
6.7 Recommissioning ................................................................................ F 11
7 Decommissioning the truck ................................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Recommissioning ................................................................................ F 12
8 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 12
9 Final de-commissioning, disposal ....................................................... F 12
0708.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
4 Industrial Truck Operation ................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Travel, steering, braking ...................................................................... E 6
4.3 Lifting and depositing loads ................................................................. E 9
4.4 Parking the truck securely ................................................................... E 11
4.5 Troubleshooting .................................................................................. E 11
F Truck Maintenance
1 Operational Safety and Environmental Protection .............................. F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and Inspection ..................................................................... F 3
4 Maintenance Checklist ....................................................................... F 4
5 Lubrication schedule ........................................................................... F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance and Repairs ................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Opening the battery panel. .................................................................. F 8
6.3 Open the front panel ........................................................................... F 8
6.4 Check the hydraulic oil level ................................................................ F 9
6.5 Check transmission oil level ................................................................ F 9
6.6 Checking electrical fuses .................................................................... F 10
6.7 Recommissioning ................................................................................ F 11
7 Decommissioning the truck ................................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Recommissioning ................................................................................ F 12
8 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 12
9 Final de-commissioning, disposal ....................................................... F 12

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0600.GB
A Correct Application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be applied, operated and serviced in accordance with the instructions
contained in the present manual. All other types of use lie beyond the scope of
application and can result in damage to personnel, the truck or property. In particular,
avoid overloading the truck with loads which are too heavy or placed on one side. The
data plate attached to the truck or the load chart are binding for the maximum load
capacity. The industrial truck must not be used in fire or explosion endangered areas,
or areas threatened by corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered to be the person who, in accordance with existing
contractual agreements between the owner and user of the industrial truck, is
charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The owner must ensure that all
truck users have read and understood these operating instructions.
MFailure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
0600.GB
A Correct Application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be applied, operated and serviced in accordance with the instructions
contained in the present manual. All other types of use lie beyond the scope of
application and can result in damage to personnel, the truck or property. In particular,
avoid overloading the truck with loads which are too heavy or placed on one side. The
data plate attached to the truck or the load chart are binding for the maximum load
capacity. The industrial truck must not be used in fire or explosion endangered areas,
or areas threatened by corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered to be the person who, in accordance with existing
contractual agreements between the owner and user of the industrial truck, is
charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The owner must ensure that all
truck users have read and understood these operating instructions.
MFailure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.

0600.GB
A 2
0600.GB
A 2

B 1
0708.GB
B Truck Description
1 Application
The EJD 220 is a threewheel, electric tiller operated stacker that can be used for lifting
and stacking pallets and horizontal transportation. For horizontal transportation, two
pallets can be stacked on top of each other.
With its compact design and application as both stacker and for horizontal
transportation, the truck is especially suited for use in retail environments, workshops,
small warehouses and for assisting lorry loading and unloading.
The capacity of the truck is shown on the data plate or the data capacity plate Qmax.
B 1
0708.GB
B Truck Description
1 Application
The EJD 220 is a threewheel, electric tiller operated stacker that can be used for lifting
and stacking pallets and horizontal transportation. For horizontal transportation, two
pallets can be stacked on top of each other.
With its compact design and application as both stacker and for horizontal
transportation, the truck is especially suited for use in retail environments, workshops,
small warehouses and for assisting lorry loading and unloading.
The capacity of the truck is shown on the data plate or the data capacity plate Qmax.

0708.GB
B 2
2 Assemblies and Functional Description
Item Model Item Model
1tKey switch 9 tBattery panel
2oCombination instrument 10 tLift mechanism
3tMain switch/Isolator
(Emergency Disconnect)
11 tBattery panel
4tTiller and tiller handle 12 tControl electronics
5tSafety button 13 oBattery charger
6tController 14 tCastor wheel
7tMast 15 tDrive wheel
8tMast guard
t= Standard equipment o = Optional Equipment
1
2
4
5 6 7
8
9
11
12
13
141514
10
3
0708.GB
B 2
2 Assemblies and Functional Description
Item Model Item Model
1tKey switch 9 tBattery panel
2oCombination instrument 10 tLift mechanism
3tMain switch/Isolator
(Emergency Disconnect)
11 tBattery panel
4tTiller and tiller handle 12 tControl electronics
5tSafety button 13 oBattery charger
6tController 14 tCastor wheel
7tMast 15 tDrive wheel
8tMast guard
t= Standard equipment o = Optional Equipment
1
2
4
5 6 7
8
9
11
12
13
141514
10
3

B 3
0708.GB
2.1 Truck
Safety mechanisms: Enclosed, smooth truck geometry. The drive wheel (15) and
castor wheels (14) are surrounded by a sturdy skirt (7). This protects the operator’s
feet as well as the load in the event of a collision with pallets..
The long tiller (4) provides a maximum safety distance to the truck.. Because of its
shape, curved away from the operator, in hazardous situations it moves up passed
the operator's body, and the brake is applied..
The safety switch (5) in the tiller arm responds to body contact, the travel direction
changes and the truck moves away from the operator. When the control handle is
released it is forced into the brake position by a gas pressure spring.
The main switch (3) disconnects all electrical function in hazardous situations.
Structure: The EJD 220 is a threewheel truck with a steered drive wheel (15) and two
sprung, cushioned and pivoting castor wheels (14) within the enclosed truck
geometry. The panel is easy to open and provides easy access to all the units for the
service engineers.
The controls are within easy reach, being arranged in the tiller arm.
Drive: The drive unit is centre-mounted. The 1.5 kW traction motor operates the drive
wheel (15) via a bevel gear system. The truck can be “plugged” by changing travel
direction with the controller in the tiller arm.
Steering: The tiller (4) is used for steering. It tilts 90°in either direction. The castor
wheels (14) are pivoting and automatically align with the drive wheel.
Controls and displays The controls are clearly arranged on the tiller (4).
Lifting, lowering and the horn function are activated by switches in the tiller.
With the battery discharge monitor or combination instrument (2), lifting is deactivated
to protect the battery from full discharge. The discharge monitor or the combination
instrument act as discharge indicators.
Brake system: An electromagnetically actuated disk brake acts directly on the drive
motor. The brake is electrically released when the tiller is set to the travel zone.
Moving the control handle to the upper or lower brake zone brakes the truck. It
disconnects the main circuit.
Hydraulic system: The pump unit consists of a main current motor with a flanged
low-emission precision high pressure pump.
Lifting and lowering are controlled by solenoids.
A mini measurement port is fitted for pressure recordings.
Electrical system:24 volt system acting as a two wire network. Infinitely variable
electronic traction control is standard.
B 3
0708.GB
2.1 Truck
Safety mechanisms: Enclosed, smooth truck geometry. The drive wheel (15) and
castor wheels (14) are surrounded by a sturdy skirt (7). This protects the operator’s
feet as well as the load in the event of a collision with pallets..
The long tiller (4) provides a maximum safety distance to the truck.. Because of its
shape, curved away from the operator, in hazardous situations it moves up passed
the operator's body, and the brake is applied..
The safety switch (5) in the tiller arm responds to body contact, the travel direction
changes and the truck moves away from the operator. When the control handle is
released it is forced into the brake position by a gas pressure spring.
The main switch (3) disconnects all electrical function in hazardous situations.
Structure: The EJD 220 is a threewheel truck with a steered drive wheel (15) and two
sprung, cushioned and pivoting castor wheels (14) within the enclosed truck
geometry. The panel is easy to open and provides easy access to all the units for the
service engineers.
The controls are within easy reach, being arranged in the tiller arm.
Drive: The drive unit is centre-mounted. The 1.5 kW traction motor operates the drive
wheel (15) via a bevel gear system. The truck can be “plugged” by changing travel
direction with the controller in the tiller arm.
Steering: The tiller (4) is used for steering. It tilts 90°in either direction. The castor
wheels (14) are pivoting and automatically align with the drive wheel.
Controls and displays The controls are clearly arranged on the tiller (4).
Lifting, lowering and the horn function are activated by switches in the tiller.
With the battery discharge monitor or combination instrument (2), lifting is deactivated
to protect the battery from full discharge. The discharge monitor or the combination
instrument act as discharge indicators.
Brake system: An electromagnetically actuated disk brake acts directly on the drive
motor. The brake is electrically released when the tiller is set to the travel zone.
Moving the control handle to the upper or lower brake zone brakes the truck. It
disconnects the main circuit.
Hydraulic system: The pump unit consists of a main current motor with a flanged
low-emission precision high pressure pump.
Lifting and lowering are controlled by solenoids.
A mini measurement port is fitted for pressure recordings.
Electrical system:24 volt system acting as a two wire network. Infinitely variable
electronic traction control is standard.

0708.GB
B 4
2.2 Load handling
The load handler consists of the lift mechanism and the attached mast (7).
Lift mechanism: The lift mechanism and the outriggers are connected to the chassis
via the lift cylinder and the lift linkage. The roller cylinders are raised by the lift cylinder
while simultaneously moving the load wheel support of the lift linkage.
Mast: Welded masts. The inner mast and load carriage run on flanged rollers. This
results in minimal friction loss and low energy consumption. The angled backing
rollers in the mast guide sections also absorb lateral pressure when a load is raised
on one side.
For 2010mm masts, loads can only be raised above 1800mm with the outrigger lift
lowered.
Ast
l2
Wa
B b5
l1
y
c
l
h13
h2
h3
h4
h14 h1
Q
0708.GB
B 4
2.2 Load handling
The load handler consists of the lift mechanism and the attached mast (7).
Lift mechanism: The lift mechanism and the outriggers are connected to the chassis
via the lift cylinder and the lift linkage. The roller cylinders are raised by the lift cylinder
while simultaneously moving the load wheel support of the lift linkage.
Mast: Welded masts. The inner mast and load carriage run on flanged rollers. This
results in minimal friction loss and low energy consumption. The angled backing
rollers in the mast guide sections also absorb lateral pressure when a load is raised
on one side.
For 2010mm masts, loads can only be raised above 1800mm with the outrigger lift
lowered.
Ast
l2
Wa
B b5
l1
y
c
l
h13
h2
h3
h4
h14 h1
Q

B 5
0708.GB
3 Standard Version Specifications
ZTechnical specification details in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data for standard trucks
3.2 Dimensions
1) Load section lowered +75 mm
2) 8% for load division, for maximum load at high lift
3) for mast at 100 mm free lift (h2): h1= + 50 mm
4) For cold store version + 90 mm
5) XL version +72 mm
Model
Q Capacity 2000 kg
C Load centre distance with standard fork length 600 mm
Travel speed w / w.o. load 6.0 / 6.0 km/h
Lift speed w / w.o. load 0.14 / 0.24 m/s
Lowering speed w / w.o. load 0.47 / 0.24 m/s
Max. gradeability (5 mins) w. / w.o. load 2) 9 / 15 %
Model
h1Mast height (retracted) 1250 1425 1700 mm
h2Free lift3) 0mm
h3Lift 1660 2010 2560 mm
h4Mast height (extended) 2106 2456 3006 mm
h13 Mast height lowered 90 mm
h14 Tiller height 4) 850 /
1350
mm
y Wheel base 1) 5) 1550 mm
L1Truck length 5) 1975 mm
L2Length incl. fork shank 5) 785 mm
l Fork length 1190 mm
B Truck width 690 mm
b5Width across forks 570 mm
Wa Turning radius 1) 5) 1710 mm
Ast Aisle width 1) 5) 800 x 1200 longit. 2395 mm
B 5
0708.GB
3 Standard Version Specifications
ZTechnical specification details in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data for standard trucks
3.2 Dimensions
1) Load section lowered +75 mm
2) 8% for load division, for maximum load at high lift
3) for mast at 100 mm free lift (h2): h1= + 50 mm
4) For cold store version + 90 mm
5) XL version +72 mm
Model
Q Capacity 2000 kg
C Load centre distance with standard fork length 600 mm
Travel speed w / w.o. load 6.0 / 6.0 km/h
Lift speed w / w.o. load 0.14 / 0.24 m/s
Lowering speed w / w.o. load 0.47 / 0.24 m/s
Max. gradeability (5 mins) w. / w.o. load 2) 9 / 15 %
Model
h1Mast height (retracted) 1250 1425 1700 mm
h2Free lift3) 0mm
h3Lift 1660 2010 2560 mm
h4Mast height (extended) 2106 2456 3006 mm
h13 Mast height lowered 90 mm
h14 Tiller height 4) 850 /
1350
mm
y Wheel base 1) 5) 1550 mm
L1Truck length 5) 1975 mm
L2Length incl. fork shank 5) 785 mm
l Fork length 1190 mm
B Truck width 690 mm
b5Width across forks 570 mm
Wa Turning radius 1) 5) 1710 mm
Ast Aisle width 1) 5) 800 x 1200 longit. 2395 mm

0708.GB
B 6
3.3 EN norms
Noise emission level: < 70 dB(A)
in accordance with EN 12053 as harmonized with ISO
4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Electromagnetic Compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- during operation 5°C to 40 °C
ZSpecial equipment and authorisation is required if the truck is to operate constantly
below 5 °C or in a cold store or in extreme temperatures or conditions of fluctuating
air humidity.
0708.GB
B 6
3.3 EN norms
Noise emission level: < 70 dB(A)
in accordance with EN 12053 as harmonized with ISO
4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Electromagnetic Compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- during operation 5°C to 40 °C
ZSpecial equipment and authorisation is required if the truck is to operate constantly
below 5 °C or in a cold store or in extreme temperatures or conditions of fluctuating
air humidity.

B 7
0708.GB
4 Identification points and data plates
Item Model
16 Test sticker (o)
17 Truck data plate
18 "No passengers” warning
19 "Do not reach through the mast" warning
20 Strap point for crane lifting
21 “Do not step under the load handler” warning
22 Load chart
23 Capacity
24 Attention: Read operating instructions.
mV
1,5 V
24
25
22
17 1918 20 21
23
16
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000
B 7
0708.GB
4 Identification points and data plates
Item Model
16 Test sticker (o)
17 Truck data plate
18 "No passengers” warning
19 "Do not reach through the mast" warning
20 Strap point for crane lifting
21 “Do not step under the load handler” warning
22 Load chart
23 Capacity
24 Attention: Read operating instructions.
mV
1,5 V
24
25
22
17 1918 20 21
23
16
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000

0708.GB
B 8
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts always quote the truck serial
number (27).
4.2 Capacity
The capacity plate (23) indicates the capacity Q kg of the truck while travelling.
A = No transporting with raised load.
B = Max. capacity for horizontal transport. 2 000 kg with raised
outriggers without mast lift.
C = Double decker mode: Maximum lift height 1600 mm.
Max. capacity for high level lifting as indicated on truck.
Max. capacity for high and low level lifting combined
2000 kg.
Item Model Item Model
25 Type 31 Manufacturer
26 Serial no. 32 Min./max. battery weight (kg)
27 Rated capacity (kg) 33 Output (kW)
28 Battery: Voltage (V) 34 Load centre of gravity (mm)
29 Net weight w.o. battery (kg) 35 Year of Manufacture
30 Manufacturer’s logo 36 Option
32
31
3330
3429
3528
3627
3726
kg
Q max Q max 600
Dmm
Hmm
2000
kg
1000
1600
ABC
600
max
2000 kg
max
100 mm
23
0708.GB
B 8
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts always quote the truck serial
number (27).
4.2 Capacity
The capacity plate (23) indicates the capacity Q kg of the truck while travelling.
A = No transporting with raised load.
B = Max. capacity for horizontal transport. 2 000 kg with raised
outriggers without mast lift.
C = Double decker mode: Maximum lift height 1600 mm.
Max. capacity for high level lifting as indicated on truck.
Max. capacity for high and low level lifting combined
2000 kg.
Item Model Item Model
25 Type 31 Manufacturer
26 Serial no. 32 Min./max. battery weight (kg)
27 Rated capacity (kg) 33 Output (kW)
28 Battery: Voltage (V) 34 Load centre of gravity (mm)
29 Net weight w.o. battery (kg) 35 Year of Manufacture
30 Manufacturer’s logo 36 Option
32
31
3330
3429
3528
3627
3726
kg
Q max Q max 600
Dmm
Hmm
2000
kg
1000
1600
ABC
600
max
2000 kg
max
100 mm
23

B 9
0708.GB
4.3 Load chart
FThe capacity plate (22) indicates the
capacity (Q kg) of the truck. The
permissible load is shown as a function
of the load centre of gravity distance (D
in mm) and the lift height (H in mm) in
tabular form.
-Nr.
Serien-Nr.
Dmm
Hmm
Qkg
22
B 9
0708.GB
4.3 Load chart
FThe capacity plate (22) indicates the
capacity (Q kg) of the truck. The
permissible load is shown as a function
of the load centre of gravity distance (D
in mm) and the lift height (H in mm) in
tabular form.
-Nr.
Serien-Nr.
Dmm
Hmm
Qkg
22

0708.GB
B 10
0708.GB
B 10

C 1
0606.GB
C Transport and Commissioning
1 Lifting by crane
MOnly use lifting gear with sufficient capacity (for truck weight see truck data plate,
chapter B).
– Park the truck securely (see Chapter E).
– Attach the crane slings to the strap point (1) so that the truck cannot slip.
2 Using the truck for the first time
MOnly operate the truck with battery current. Rectified AC current will damage the
electronic components. The battery leads (tow cable) must be less than 6m long.
ZWhen the truck is parked, the running surface of the tyres will flatten. The flattening
will disappear after a short period of operation.
To prepare the truck after delivery or after transport, proceed as follows:
– Make sure the truck’s equipment is complete and in a satisfactory condition.
– Install battery (where required). Do not damage battery cable.
– Charge the battery (see Chapter D).
– If necessary, check that the setting of the battery discharge monitor or combination
instrument matches the battery type (see Chapter D).
– Commission the truck in accordance with instructions (see Chapter E).
1
C 1
0606.GB
C Transport and Commissioning
1 Lifting by crane
MOnly use lifting gear with sufficient capacity (for truck weight see truck data plate,
chapter B).
– Park the truck securely (see Chapter E).
– Attach the crane slings to the strap point (1) so that the truck cannot slip.
2 Using the truck for the first time
MOnly operate the truck with battery current. Rectified AC current will damage the
electronic components. The battery leads (tow cable) must be less than 6m long.
ZWhen the truck is parked, the running surface of the tyres will flatten. The flattening
will disappear after a short period of operation.
To prepare the truck after delivery or after transport, proceed as follows:
– Make sure the truck’s equipment is complete and in a satisfactory condition.
– Install battery (where required). Do not damage battery cable.
– Charge the battery (see Chapter D).
– If necessary, check that the setting of the battery discharge monitor or combination
instrument matches the battery type (see Chapter D).
– Commission the truck in accordance with instructions (see Chapter E).
1