Jungheinrich ERC 212 User manual

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02.04 -02.04 -
03.1103.11
5043488050434880
ERC 212/214/216/Z12/Z14/Z16ERC 212/214/216/Z12/Z14/Z16
Operating instructionsOperating instructions  GG
ERC 214ERC 214
ERC 216ERC 216
ERC Z12ERC Z12
ERC 212ERC 212
ERC Z14ERC Z14
ERC Z16ERC Z16
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Declaration of ConformityDeclaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 HamburgJungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or his authorized representative in the CommunityManufacturer or his authorized representative in the Community
Additional informationAdditional information
Authorised signatoryAuthorised signatory
DateDate

EU Declaration of ConformityEU Declaration of Conformity
The signatories hereby certify that the specified powered industrial truck conforms toThe signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-
Magnetic Compatibility, EMC) including their amendments as translated into nationalMagnetic Compatibility, EMC) including their amendments as translated into national
legislation of the member countries. The signatories are individually empowered inlegislation of the member countries. The signatories are individually empowered in
each case to compile the technical documentation.each case to compile the technical documentation.
TTyyppee OOppttiioonn SSeerriiaal l NNoo.. YYeeaar r ooff
constructionconstruction
ERC 212ERC 212
ERC Z12ERC Z12
ERC 214ERC 214
ERC Z14ERC Z14
ERC 216ERC 216
ERC Z16ERC Z16
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ForewordForeword
Notes on the operating instructionsNotes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provideThe present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information issufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the provided clearly and concisely. The chapters are arranged by letter and the pages arepages are
numbered continuously.numbered continuously.
The operator manual details different industrial truck models. When operating andThe operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to yourservicing the industrial truck, make sure that the particular section applies to your
truck model.truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right toOur trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the system. No guarantee ofalter the design, equipment and technical features of the system. No guarantee of
particular features of the truck should therefore be assumed from the presentparticular features of the truck should therefore be assumed from the present
operating instructions.operating instructions.
Safety notices and text mark-upsSafety notices and text mark-ups
Safety instructions and important explanations are indicated by the followingSafety instructions and important explanations are indicated by the following
graphics:graphics:
DANGER!
DANGER!
Indicates an extremely hazardous situation. Failure to comply with Indicates an extremely hazardous situation. Failure to comply with this instruction willthis instruction will
result in severe irreparable injury and even result in severe irreparable injury and even death.death.
WARNING!WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instructionIndicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.may result in severe irreparable injury and even death.
CAUTION!CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result inIndicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.slight to medium injury.
NOTENOTE
Indicates a material hazard. Failure to comply with this instruction may result inIndicates a material hazard. Failure to comply with this instruction may result in
material damage.material damage.
ZZ Used before notices and explanations.Used before notices and explanations.
CopyrightCopyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.Copyright of these operating instructions remains with JUNGHEINRICH AG.
tt Indicates standard equipmentIndicates standard equipment
oo Indicates optional equipmentIndicates optional equipment
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66
Jungheinrich AktiengesellschaftJungheinrich Aktiengesellschaft
Am Stadtrand 35Am Stadtrand 35
22047 Hamburg - Germany22047 Hamburg - Germany
Tel: [phone]Tel: [phone]
www.jungheinrich.comwww.jungheinrich.com
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Table of ContentsTable of Contents
AA Correct Use and AppCorrect Use and Applicationlication ...................................................................................................... 1111
11 GeGenerneral...al..................................................................................................................................................................................................... 1111
22 CoCorrrrecect t apapplplicaicatition..on.................................................................................................................................................................... 1111
33 ApApprprovoved ed apapplplicicatatioion n cocondndititioions..ns.......................................................................................................................... 1111
44 PrPropopririetetor or rerespspononsisibibililititieses ................................................................................................................................................ 1212
55 AdAddiding ang attttacachmhmenents ats andnd/o/or acr accecessssororieies..s.................................................................................................. 1212
BB TrTrucuck k DeDescscririptptioionn ........................................................................................................................................ 1313
11 ApApplplicicatatioionn .............................................................................................................................................................................................. 1313
1.1.11 TrTrucuck modk modelels and rs and ratated caed capapacicity..ty........................................................................................................................ 1313
22 AsAssesembmblilies aes and Fnd Fununctctioionanal Del Descscririptptioion..n.................................................................................................... 1414
2.2.11 AsAssesembmbly ly OvOvererviviewew .................................................................................................................................................................. 1414
2.2.22 FuFuncnctitiononal al DeDescscririptptioionn .......................................................................................................................................................... 1515
33 TeTechchninicacal l SpSpececifificicatatioionsns .................................................................................................................................................... 1717
3.3.11 PePerfrforormamancnce e dadatata ........................................................................................................................................................................ 1717
3.23.2 DimDimensensionionss............................................................................................................................................................................................ 1818
3.33.3 WeiWeightghts....s.................................................................................................................................................................................................... 2020
3.43.4 TyrTyre e typtype.....e............................................................................................................................................................................................... 2020
3.53.5 EN EN nornorms...ms............................................................................................................................................................................................... 2121
3.3.66 CoCondndititioions ns of of ususee.......................................................................................................................................................................... 2222
3.3.77 ElElecectrtricical al rereququirirememententss ........................................................................................................................................................ 2222
44 IdIdenentitifificacatition pon poiointnts ans and dad data pta plalatetess ................................................................................................................ 2323
4.4.11 DaData ta plplatatee ................................................................................................................................................................................................ 2424
4.4.22 TrTrucuck k loload ad chcharartt.............................................................................................................................................................................. 2525
4.4.33 CaCapapacicityty, whe, wheel arm liel arm liftft ...................................................................................................................................................... 2626
4.4.44 PlPlatate, e, orordeder, r, ininvenventotory ry anand sd serervivice ce nonos.s. .................................................................................................... 2626
CC TrTrananspsporort t anand d CoCommmmisissisiononiningg ................................................................................................ 2727
11 LiLiftftining g by by crcrananee ................................................................................................................................................................................ 2727
22 TrTrananspsporortt .................................................................................................................................................................................................. 2828
33 UsUsining tg the he TrTrucuck fk for or ththe Fe Firirst st TiTimeme ...................................................................................................................... 2929
DD BaBatttteery ry - S- Serervvicicining, g, ReRechchaargrgining, g, ReReplplaacecemmenentt .............................................. 3311
11 SaSafefety ty ReRegugulalatitionons s GoGovevernrnining g ththe e HaHandndliling ng of of LeLeadad-A-Acicid d BaBattttererieiess .............. 3131
22 BaBatttterery y tytypes.pes....................................................................................................................................................................................... 3232
33 ExExpoposising ng ththe e batbattetery...ry............................................................................................................................................................. 3333
44 ChCharargiging ng ththe e batbatteteryry................................................................................................................................................................ 3535
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4.4.11 ChCharargiging ng ththe e babatttterery y wiwith th an an onon-b-boaoard rd chcharargegerr .............................................................................. 3737
55 BaBatttterery rey remomovaval anl and ind inststalallalatitionon ............................................................................................................................ 4242
5.5.11 ChChanangiging ng ththe be batattetery ry frfrom om ththe te topop, t, truruckcks ws witithohout ut whwheeeel al arm rm lilift..ft........................ 4343
5.5.22 ChChanangiging tng the bhe batattetery fry frorom thm the toe top, tp, truruckcks wis with wth wheheel ael arm lrm lifift...t................................. 4444
5.5.33 ReRemomoviving tng the bhe batattetery fry frorom thm the sie side..de................................................................................................................ 4545
EE OpOpereratatioionn ................................................................................................................................................................ 4747
11 SaSafefety ty ReRegugulalatitionons s fofor r ththe e OpOpereratatioion n of of ththe e FoForkrklilift ft TrTrucuck..k............................................ 4747
22 DiDispsplalays ys anand d CoContntrorols..ls.......................................................................................................................................................... 4848
2.2.11 BaBatttterery y didiscschahargrge e inindidicacatotorr ............................................................................................................................................ 5151
33 StStarartiting ng up up ththe e trtrucuckk ................................................................................................................................................................ 5252
3.3.11 ChChececks ks anand od opeperaratitionons ts to bo be pe pererfoformrmed ed bebefofore re ststarartiting ng dadailily oy opeperaratitionon.. 5252
3.3.22 PrPrepepararining thg the tre trucuck for k for opeoperaratitionon.......................................................................................................................... 5353
3.3.33 PaParkrkining the trug the truck seck secucurerelyly .............................................................................................................................................. 5555
3.3.44 BaBatttterery y disdischchararge ge monmonititor..or.............................................................................................................................................. 5555
44 InInduduststririal al TrTrucuck k OpOpereratatioionn .............................................................................................................................................. 5757
4.4.11 SaSafefety rty regegululatatioions fons for trr trucuck opk opereratatioionn............................................................................................................ 5757
4.4.22 EmEmerergegencncy y DiDiscscononnenectct, , TrTravavelel, , StSteeeeriring, ng, BrBrakakiningg .................................................................... 5959
4.4.33 LiLiftftining, g, trtranansposportrtining ag and nd dedepoposisititing ng loloadadss ................................................................................................ 6464
4.4.44 SwSwititch ch MaMatrtrix ix / S/ Safafety ety SwSwititch ch HeHeigightht .............................................................................................................. 6767
55 TrTrououblbleseshohootioting...ng........................................................................................................................................................................... 6868
5.5.11 TrTrucuck k dodoes es nonot t ststarartt.................................................................................................................................................................. 6868
5.5.22 LoLoad canad cannot be liftnot be lifteded .............................................................................................................................................................. 6868
66 OpOpereratatining g ththe e trtrucuck k wiwiththouout t itits s owown n drdrivive e sysyststemem ........................................................................ 6969
77 LoLoad ad hahandndleler er ememergrgenency cy loloweweriringng .................................................................................................................... 7171
88 OpOptitiononal al eqequiuipmpmenentt .................................................................................................................................................................. 7272
8.8.11 CaCanCnCodode e kekeypypad...ad....................................................................................................................................................................... 7272
8.28.2 ParParameameter.....ter........................................................................................................................................................................................... 7878
8.8.33 CACANDNDIS disIS displaplay y ininststrurumementnt .......................................................................................................................................... 8080
FF InInduduststririal al TrTrucuck k MaMainintetenanancncee .................................................................................................... 8383
11 OpOpereratatioionanal l SaSafefety ty anand d EnEnviviroronmnmenentatal l PrPrototecectition.on..................................................................... 8383
22 MaMainintetenanancnce e SaSafefety Regty Regululatatioions..ns........................................................................................................................ 8383
33 SeServrvicicining g anand d InInspspecectitionon .................................................................................................................................................. 8787
44 MaMainintetenanancnce e chchececklklisistt .......................................................................................................................................................... 8888
55 LuLubrbricicanants ts anand Ld Lububriricacatition on ScSchehedudulele ............................................................................................................ 9191
5.5.11 HaHandndliling consng consumumabableles s sasafefely....ly................................................................................................................................ 9191
5.5.22 LuLubrbricicatatioion n ScSchedhedululee .............................................................................................................................................................. 9393
5.35.3 ConConsumsumablables....es.................................................................................................................................................................................. 9494
66 MaMainintetenanancnce e anand d rerepapairirss .................................................................................................................................................. 9595
6.6.11 PrPrepepararining g ththe e trtrucuck k fofor r mamainintetenanancnce e anand d rerepapairirss ........................................................................ 9595
6.6.22 ReRemomoviving thng the froe front pant panenell ................................................................................................................................................ 9696
6.6.33 ChChececkiking tng the hhe hydrydrauaulilic oic oil lel levevell .............................................................................................................................. 9797
6.6.44 ChChececk the gek the gear oiar oil levl levelel ...................................................................................................................................................... 9898
6.6.55 TiTighghtetenining the ng the whwheel nuteel nuts..s.............................................................................................................................................. 9999
6.66.6 CheCheckicking ng eleelectrctricaical l fusfuses......es............................................................................................................................................ 100100
6.6.77 ReReststororining tg the he trtrucuck tk to so serervivice ce afafteter mr maiaintntenenanance ce anand rd repepaiairsrs .................................. 101011
77 SaSafefety ty teteststs s to to be be peperfrforormemed d at at inintetervrvalals s anand d afafteter r ununususuaual l inincicidedentntss .......... 101022
88 DeDecocommmmisissisiononining g ththe e ininduduststririal al trtrucuckk ............................................................................................................ 101033
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8.18.1 PriPrior or to to decdecommommississionioninging ................................................................................................................................................ 103103
8.8.22 AcActition to be takon to be taken duren durining decog decommmmisissisiononiningg ........................................................................................ 101044
8.8.33 ReReststororining thg the tre trucuck to sek to servrvicice afe afteter der decocommmmisissisiononiningg .......................................................... 101055
99 FiFinanal l dede-c-comommimissssioionining, ng, didispspososal..al...................................................................................................................... 101055
1010 HuHumaman n vivibrbratatioion n memeasasururememenentt .............................................................................................................................. 101066
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AppendAppendixix
JH Traction Battery JH Traction Battery Operating InstructionsOperating Instructions
ZZ These operating instructions apply only to Jungheinrich battery models. If usingThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.another brand, refer to the manufacturer's operating instructions.
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AA Correct Use aCorrect Use and Applicand Applicationtion
11 GGeenneerraall
The industrial truck described in the present operating instructions is designed forThe industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.It must be used, operated and serviced in accordance with the present instructions.
Any other type of Any other type of use is beyond the use is beyond the scope of application and scope of application and can result in dacan result in damage tomage to
personnel, the industrial truck or property.personnel, the industrial truck or property.
22 CCoorrrreecct at apppplliiccaattiioonn
NOTE
NOTE
The maximum load and load distance are The maximum load and load distance are indicated on the load chart and must not indicated on the load chart and must not bebe
exceeded.exceeded.
The load must rest on the The load must rest on the load handler or be lifted by load handler or be lifted by an attachment approved by thean attachment approved by the
manufacturer.manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks.The load must rest on the back of the fork carriage and centrally between the forks.
–– Lifting and lowering of loads.Lifting and lowering of loads.
–– Transporting lowered loads.Transporting lowered loads.
–– Do not travel with a raised load (>500 mm).Do not travel with a raised load (>500 mm).
–– Do not carry or lift passengers.Do not carry or lift passengers.
–– Do push or pull load units.Do push or pull load units.
33 AApppprroovveed d aapppplliiccaattiioon n ccoonnddiittiioonnss
–– Operation in industrial and commercial environments.Operation in industrial and commercial environments.
–– Permissible temperature range +5°C to +40°C.Permissible temperature range +5°C to +40°C.
–– Operation only on secure, level surfaces with sufficient capacity.Operation only on secure, level surfaces with sufficient capacity.
–– Operation only on routes that are visible and approved by the proprietor.Operation only on routes that are visible and approved by the proprietor.
–– Negotiating inclines up to a maximum of 15 %.Negotiating inclines up to a maximum of 15 %.
–– Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.
–– Operation in partially public traffic.Operation in partially public traffic.
ZZ Special equipment and authorisation are required if the truck is to be used inSpecial equipment and authorisation are required if the truck is to be used in
extreme conditions.extreme conditions.
The truck is not authorised for use in areas at risk of explosion.The truck is not authorised for use in areas at risk of explosion.
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1212
44 PPrroopprriieettoor r rreessppoonnssiibbiilliittiieess
For the purposes of the present operating instructions the “proprietor” is defined asFor the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whoseany natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is consideredbehalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between thethe person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose forThe proprietor must ensure that the industrial truck is used only for the purpose for
which it is intended and that there is no danger to life and limb of the user and thirdwhich it is intended and that there is no danger to life and limb of the user and third
parties. Furthermore, accident prevention regulations, safety regulations andparties. Furthermore, accident prevention regulations, safety regulations and
operating, servicing and repair guidelines must be followed. The proprietor mustoperating, servicing and repair guidelines must be followed. The proprietor must
ensure that all users have read and understood these operating instructions.ensure that all users have read and understood these operating instructions.
NOTE
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. TheFailure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or thirdsame applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer.parties without the permission of the manufacturer.
55 AAddddiing ng aattttaacchhmmeenntts s aanndd//or or aacccceessssoorriieess
Adding accessoriesAdding accessories
The mounting or installation of additional equipment which affects or enhances theThe mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained.Local authority approval may also need to be obtained.
Local authority approval does not however constitute the manufacturer’s approval.Local authority approval does not however constitute the manufacturer’s approval.
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BB TTrruucck k DDeessccrriippttiioonn
11 AApppplliiccaattiioonn
The industrial truck is an electric pallet truck with a folding platform.The industrial truck is an electric pallet truck with a folding platform.
It is designed for lifting and transporting goods on level floors. Wheel arm liftIt is designed for lifting and transporting goods on level floors. Wheel arm lift
(ERC(ERC Z12/Z14/Z16 only) increases Z12/Z14/Z16 only) increases the ground clearance the ground clearance when transporting goodswhen transporting goods
on uneven surfaces. Loads can be stacked or unstacked up to 5.35m high andon uneven surfaces. Loads can be stacked or unstacked up to 5.35m high and
transported over long distances. The rated capacity of the truck is shown on the datatransported over long distances. The rated capacity of the truck is shown on the data
plate or the data capacity plate Qmax.plate or the data capacity plate Qmax.
Due to its high travel speed the ERC 214/216 has side restraints.Due to its high travel speed the ERC 214/216 has side restraints.
1.1.11 TrTrucuck mk mododelels as and nd rratated ed cacapapacicityty
The rated capacity depends on the model. The rated capacity can be derived fromThe rated capacity depends on the model. The rated capacity can be derived from
the model name.the model name.
The rated capacity does not generally match the permissible capacity. The capacityThe rated capacity does not generally match the permissible capacity. The capacity
can be found on the load chart attached to the rack.can be found on the load chart attached to the rack.
TTyyppee CCaappaacciittyy MMoottoor r oouuttppuutt
EERRC C 22112 2 / / ZZ1122 1122000 0 kkgg 22,,0 0 kkWW
EERRC C 22114 4 / / ZZ1144 1144000 0 kkgg 22,,0 0 kkWW
EERRC C 22116 6 / / ZZ1166 1166000 0 kkgg 22,,0 0 kkWW
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22 AAsssseemmbbliliees s aannd d FuFunnccttiiononaal l DDeessccrriippttioionn
22..11 AAsssseemmbblly y OOvveerrvviieeww
*) Not on trucks with 1200 kg capacity.*) Not on trucks with 1200 kg capacity.
IItteemm NNaammee IItteemm NNaammee
11  tt MMaasstt 99  oo Folding side restraint *)Folding side restraint *)
22  tt TTrraavveel l sswwiittcchh 1100  tt Wheel armsWheel arms
44  tt TTiilllleerr 1111  tt Drive wheelDrive wheel
55  tt KKeey y sswwiittcchh 1122  oo Lift linkage (wheel arm lift only)Lift linkage (wheel arm lift only)
66  oo CCaannDDiiss 1133  oo ChargerCharger
77  oo CCaannCCooddee 1144  tt Folding operator platformFolding operator platform
88  tt Emergency Disconnect (mainEmergency Disconnect (main
switch)switch)
33  tt Mast guardMast guard
1515  tt Castor wheelCastor wheel  oo Load backrest (for cold storeLoad backrest (for cold store
operation)operation)
tt= Standard version= Standard version  oo= Option= Option
44
22
77
66
55
99
1111
1414
1515
1313
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1010
88
11
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22..22 FFununccttiioonnal al DDeesscrcriippttiioonn
Safety MechanismsSafety Mechanisms
–– An enclosed, smooth An enclosed, smooth truck geometry with truck geometry with rounded edges ensures rounded edges ensures safe handling ofsafe handling of
the truck.the truck.
–– The wheels are surrounded by a solid skirt.The wheels are surrounded by a solid skirt.
–– Pressing the Emergency Disconnect Pressing the Emergency Disconnect switch rapidly cuts out switch rapidly cuts out all electrical functionsall electrical functions
in hazardous situations.in hazardous situations.
Hydraulic systemHydraulic system
–– Lifting and lowering are activated via the lift and lower buttons.Lifting and lowering are activated via the lift and lower buttons.
–– When When lifting lifting is is activated, activated, the the pump pump unit unit starts starts to to operate, operate, supplying supplying hydraulic hydraulic oiloil
from the oil reservoir to the lift cylinder.from the oil reservoir to the lift cylinder.
Emergency Stop safety featureEmergency Stop safety feature
–– The emergency stop is activated by the traction controller.The emergency stop is activated by the traction controller.
–– The The steering steering controller controller sends sends a a system system status status signal signal which which is is monitored monitored by by thethe
traction controller. If the signal fails to appear or a fault is identified the trucktraction controller. If the signal fails to appear or a fault is identified the truck
automatically brakes to a halt. Control displays on the driver’s display indicate theautomatically brakes to a halt. Control displays on the driver’s display indicate the
emergency stop.emergency stop.
–– Each time the truck is switched on the system performed an automatic diagnosis.Each time the truck is switched on the system performed an automatic diagnosis.
Operator PositionOperator Position
–– All travel and lift operations can be performed sensitively without having to reach.All travel and lift operations can be performed sensitively without having to reach.
–– Tiller for reliable control of the industrial truck.Tiller for reliable control of the industrial truck.
–– The The industrial industrial truck truck has has a a folding folding standing standing platform platform and and movable movable side side arm. arm. TheThe
industrial truck can also optionally be equipped with a fixed standing platform andindustrial truck can also optionally be equipped with a fixed standing platform and
rigid side arm.rigid side arm.
Operator platformOperator platform
–– Travel functions Travel functions are only are only released when released when the driver the driver stands on stands on the operator the operator platform.platform.
Drive systemDrive system
–– A fixed DC motor actuates the drive wheel via a bevel spur gearbox.A fixed DC motor actuates the drive wheel via a bevel spur gearbox.
–– The The electronic electronic traction traction controller controller ensures ensures smooth smooth drive drive motor motor speed speed control control andand
hence smooth travel, powerful acceleration and electrically controlled braking.hence smooth travel, powerful acceleration and electrically controlled braking.
SteeringSteering
–– The driver steers with a tiller.The driver steers with a tiller.
–– The steering The steering motion is motion is transmitted directly transmitted directly from the from the steering controller steering controller via a via a steersteer
motor directly to the ring gear of the pivoted drive system.motor directly to the ring gear of the pivoted drive system.
–– The progressive electric steering allows for a The progressive electric steering allows for a 90° turn of the drive wheel when 90° turn of the drive wheel when thethe
tiller is turned only 70°.tiller is turned only 70°.
Electric steering (Electric steering (

))
–– The electric steering system is self-monitoring.The electric steering system is self-monitoring.
The steering controller permanently monitors the entire steering system. If an The steering controller permanently monitors the entire steering system. If an errorerror
is detected the traction controller interrupts travel and the magnetic brake isis detected the traction controller interrupts travel and the magnetic brake is
applied.applied.
Electrical SystemElectrical System
–– 24 volt system.24 volt system.
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1616
–– Standard electronic traction, lift and steering control are standard.Standard electronic traction, lift and steering control are standard.
Controls and displaysControls and displays
–– Ergonomic controls ensure fatigue-free operation for sensitive application of travelErgonomic controls ensure fatigue-free operation for sensitive application of travel
operations.operations.
–– The battery discharge indicator shows the available battery capacity.The battery discharge indicator shows the available battery capacity.
–– The optional CanDis displays show The optional CanDis displays show the key driver information and the key driver information and travel program,travel program,
service hours, battery capacity and error messages.service hours, battery capacity and error messages.
MastMast
–– The The maximum maximum strength strength steel steel sections sections are are narrow, narrow, allowing allowing for for outstanding outstanding forkfork
visibility in particular with the three-stage mast.visibility in particular with the three-stage mast.
–– The The lift lift rails rails and and the the fork fork carriage carriage run run on on permanently-lubricated permanently-lubricated and and hencehence
maintenance-free angled rollers.maintenance-free angled rollers.
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33 TTeecchhnniiccaal l SSppeecciiffiiccaattiioonnss
ZZ Technical specification details in accordance with VDI 2198. TechnicalTechnical specification details in accordance with VDI 2198. Technical
modifications and additions reserved.modifications and additions reserved.
33..11 PPeerrffoorrmmaanncce de daattaa
ERC 212 /ERC 212 /
Z12Z12
ERC 214 /ERC 214 /
Z14Z14
ERC 216 /ERC 216 /
Z16Z16
QQ RRaatteed d ccaappaacciittyy 11220000 11440000 11660000 kkgg
cc LoLoad ad ccenentrtre de disisttanance ce wiwithth
standard fork lengthstandard fork length
660000 660000 660000 mmmm
Travel speed with restraintTravel speed with restraint
systemsystem
w / w.o. rated loadw / w.o. rated load
99,,0 0 / / 99,,00 99,,0 0 / / 99,,00 99,,0 0 / / 99,,00
km/hkm/h
Lift speed with / without ratedLift speed with / without rated
load (adjustable (ZT))load (adjustable (ZT))
00,,113 / 3 / 00,,2222 00,,116 / 6 / 00,,2255 00,,115 / 5 / 00,,2255 mm//ss
Lower speed with / without ratedLower speed with / without rated
load (adjustable (ZT))load (adjustable (ZT))
00,,4433//00,,3377 00,,3377//00,,3344 00,,3377//00,,3344 mm//ss
Max. gradeability (over 5 mins) wMax. gradeability (over 5 mins) w
/ w.o. load/ w.o. load
1100//1166 9 9 / / 1166 8 8 / / 1166 %%
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*) for DZ + 35*) for DZ + 35
**) for DZ +43**) for DZ +43
ERCERC
212/212Z212/212Z
ERCERC
214/214Z214/214Z
ERCERC
216/216Z216/216Z
ll11 OOvveerraalll l lleennggtthh 22004466 22006677 22006677 mmmm
ll22 HHeeaaddlleennggtthh 889966 991177 991177 mmmm
hh11 MMaasst t hheeiigghht t rreettrraacctteedd 11995500 11995500 11995500 mmmm
hh22 FFrreee e lliifftt 110000 110000 110000
hh33 LLiifftt 22990000 22990000 22880000 mmmm
hh44 MMaasst t hheeiigghht t eexxtteennddeedd 33337755 33337755 33332255 mmmm
hh5 I5 Inniittiiaal l lliifftt 112222 112222 112222 mmmm
hh113 L3 Loowweerreed d ffoorrk k hheeiigghhtt 9900 9900 9900 mmmm
h14h14 Tiller height in min./max.Tiller height in min./max.
travel positiontravel position
11115588//11441144 11115588//11441144 11115588//11441144 mmmm
yy WWhheeeellbbaassee 11333366 11335577 11335577 mmmm
xx LLooaad d ddiissttaannccee 668888 668888 668888 mmmm
bb11 OOvveerraalll l wwiiddtthh 880000 880000 880000 mmmm
bb55 OOuuttssiidde e ssttrraaddddllee 557700 557700 557700 mmmm
bb1100 TTrraacck k wwiiddtthh, , ffrroonntt 550077 550077 550077 mmmm
bb1111 TTrraacck k wwiiddtthh, , rreeaarr 440000 440000 440000 mmmm
ss//ee//ll FFoorrk k sspprreeaadd 5566//118855//11115500 5566//118855//11115500 5566//118855//11115500 mmmm
m2m2 Ground clearance centreGround clearance centre
wheelbasewheelbase
3300 3300 3300 mmmm
WWaa TTuurrnniinng g rraaddiiuuss 11559977 11661188 11661188 mmmm
AstAst Working aisle width forWorking aisle width for
pallets 1000 x 1200pallets 1000 x 1200
2414*) /2414*) /
2483*)2483*)
2414*) /2414*) /
2483*)2483*)
2414**)/2414**)/
2483**)2483**)
mmmm
AstAst Working aisle width forWorking aisle width for
pallets 1000 x 1200pallets 1000 x 1200
2441*) /2441*) /
2565*)2565*)
2441*) /2441*) /
2565*)2565*)
2441**) /2441**) /
2565**)2565**)
mmmm
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