Jungheinrich ESE 420 User manual

Operating Instructions
50454697
ESE 420/430
G
11.04 -
11.08

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0708.GB
Index
A Correct use and application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
3 Standard Version Specifications ......................................................... B 5
3.1 Performance data ................................................................................ B 5
3.2 Dimensions ......................................................................................... B 6
3.3 EN norms ............................................................................................ B 7
3.4 Conditions of use ................................................................................ B 7
3.5 Technical Description – Load Handler ................................................ B 8
4 Identification points and data plates .................................................... B 8
4.1 Truck data plate .................................................................................. B 9
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Parking brake transport lock ............................................................... C 2
3 Commissioning .................................................................................... C 3
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Battery removal and installation .......................................................... D 4
6 Driver’s display .................................................................................... D 5
I 1
0708.GB
Index
A Correct use and application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
3 Standard Version Specifications ......................................................... B 5
3.1 Performance data ................................................................................ B 5
3.2 Dimensions ......................................................................................... B 6
3.3 EN norms ............................................................................................ B 7
3.4 Conditions of use ................................................................................ B 7
3.5 Technical Description – Load Handler ................................................ B 8
4 Identification points and data plates .................................................... B 8
4.1 Truck data plate .................................................................................. B 9
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Parking brake transport lock ............................................................... C 2
3 Commissioning .................................................................................... C 3
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Battery removal and installation .......................................................... D 4
6 Driver’s display .................................................................................... D 5

0708.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
3.1 Emergency stop device ....................................................................... E 6
4 Industrial Truck Operation ................................................................... E 7
4.1 Safety regulations for truck operation ................................................. E 7
4.2 Travel, Steering, Braking ..................................................................... E 8
4.3 Collecting and depositing loads .......................................................... E 10
4.4 Parking the truck securely ................................................................... E 10
5 Truck recovery in the event of electric steering failure ........................ E 11
6 Display Components ........................................................................... E 12
6.1 Driver’s display (t) ............................................................................. E 12
6.2 Driver’s Display LED Buttons .............................................................. E 15
7 Keypad (CANCODE) (o) .................................................................... E 17
7.1 Code Lock ........................................................................................... E 17
7.2 Parameters .......................................................................................... E 18
7.3 Parameter Settings ............................................................................. E 19
8 Changing truck parameters ................................................................. E 22
9 Troubleshooting .................................................................................. E 23
F Forklift Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 ESE 420/430 Maintenance Checklist ................................................. F 4
5 ESE 420/430 Lubrication Schedule .................................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Opening the truck door o ................................................................... F 8
6.3 Lift up the door attachment ................................................................. F 9
6.4 Checking electrical fuses .................................................................... F 10
6.5 Recommissioning ................................................................................ F 11
7 Decommissioning the industrial truck .................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Restoring the truck to operation after decommissioning ..................... F 12
8 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 13
9 Final de-commissioning, disposal ....................................................... F 13
0708.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
3.1 Emergency stop device ....................................................................... E 6
4 Industrial Truck Operation ................................................................... E 7
4.1 Safety regulations for truck operation ................................................. E 7
4.2 Travel, Steering, Braking ..................................................................... E 8
4.3 Collecting and depositing loads .......................................................... E 10
4.4 Parking the truck securely ................................................................... E 10
5 Truck recovery in the event of electric steering failure ........................ E 11
6 Display Components ........................................................................... E 12
6.1 Driver’s display (t) ............................................................................. E 12
6.2 Driver’s Display LED Buttons .............................................................. E 15
7 Keypad (CANCODE) (o) .................................................................... E 17
7.1 Code Lock ........................................................................................... E 17
7.2 Parameters .......................................................................................... E 18
7.3 Parameter Settings ............................................................................. E 19
8 Changing truck parameters ................................................................. E 22
9 Troubleshooting .................................................................................. E 23
F Forklift Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 ESE 420/430 Maintenance Checklist ................................................. F 4
5 ESE 420/430 Lubrication Schedule .................................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Opening the truck door o ................................................................... F 8
6.3 Lift up the door attachment ................................................................. F 9
6.4 Checking electrical fuses .................................................................... F 10
6.5 Recommissioning ................................................................................ F 11
7 Decommissioning the industrial truck .................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Restoring the truck to operation after decommissioning ..................... F 12
8 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 13
9 Final de-commissioning, disposal ....................................................... F 13

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
1104.GB
A Correct use and application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas, or areas threatened by corrosion
or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
1104.GB
A Correct use and application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas, or areas threatened by corrosion
or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.

1104.GB
A 2
1104.GB
A 2

B 1
1108.GB
B Truck Description
1 Application
The ESE 420_430 is a four-wheel, electric side-seated pallet truck with a drive unit
and electrical steering with a steer motor.
The truck is designed for use on level surfaces for transporting goods. The truck can
pick up, outside the load wheel range, pallets with open bases or lateral boards, as
well as trolleys. The capacity of the truck is shown on the data plate or the data
capacity plate Qmax. The load fork dimensions are designed for the number and type
of pallets or trolleys to be carried. Maximum emphasis has been placed on the
ergonomic design of the operator position and work safety. The controls are intuitively
and clearly arranged and are adapted to the task of transporting.
Truck types and capacity:
Type Capacity
ESE 420 2000kg
ESE 430 3000kg
B 1
1108.GB
B Truck Description
1 Application
The ESE 420_430 is a four-wheel, electric side-seated pallet truck with a drive unit
and electrical steering with a steer motor.
The truck is designed for use on level surfaces for transporting goods. The truck can
pick up, outside the load wheel range, pallets with open bases or lateral boards, as
well as trolleys. The capacity of the truck is shown on the data plate or the data
capacity plate Qmax. The load fork dimensions are designed for the number and type
of pallets or trolleys to be carried. Maximum emphasis has been placed on the
ergonomic design of the operator position and work safety. The controls are intuitively
and clearly arranged and are adapted to the task of transporting.
Truck types and capacity:
Type Capacity
ESE 420 2000kg
ESE 430 3000kg

1108.GB
B 2
2 Assemblies and Functional Description
Item Description Item Description
1tDriver’s display 9 tAccelerator pedal
2tHydraulic control button 10 tDriver's seat
3tParking brake 11 tLift mechanism
4tKey switch 12 tDrive wheels
5tMain switch / isolator
(emergency disconnect)
13 tCastor wheel
6oDriver door 14 oEmergency steering mode
button
7tDeadman button 15 oSafety restraint belt
8tBrake pedal
t= Standard equipment o = Optional Equipment
1
6
12
2 43 5
11
13
10
9
87
15
14
1108.GB
B 2
2 Assemblies and Functional Description
Item Description Item Description
1tDriver’s display 9 tAccelerator pedal
2tHydraulic control button 10 tDriver's seat
3tParking brake 11 tLift mechanism
4tKey switch 12 tDrive wheels
5tMain switch / isolator
(emergency disconnect)
13 tCastor wheel
6oDriver door 14 oEmergency steering mode
button
7tDeadman button 15 oSafety restraint belt
8tBrake pedal
t= Standard equipment o = Optional Equipment
1
6
12
2 43 5
11
13
10
9
87
15
14

B 3
1108.GB
2.1 Truck
Safety mechanisms: Enclosed, smooth truck geometry. The wheels (12/13) are
surrounded by a solid ram protection skirting. This protects the load in the event of a
collision. The key switch (4) or isolator (emergency disconnect) (5) disconnects all
electrical function in hazardous situations. Travelling is inhibited if the driver door is
not closed.
Structure: The pallet truck is four-wheel, with a steered drive wheel (12) and a castor
wheel (13). Easy opening door attachment with integrated fittings, drive compartment
cover plus detachable panels provide easy access to all units for the service
engineers. The controls are ergonomically arranged.
Drive: The complete drive unit is enclosed in the vehicle chassis. A 6 kW fixed AC
motor powers the drive wheel (12) via a bevel spur gearbox
The electronic traction current controllers provide infinitely variable traction motor
speed and as a result smooth, constant start-up, powerful acceleration and
electrically controlled braking with energy recovery.
The degree of energy recovery can be adjusted via the LISA.
Steering: Bevel gear steering with steering drive and fully electronic controller as
standard. The pivoting gear unit can move 90° in either direction.
Controls and Displays: Controls and displays are clearly arranged in the driver’s
cab. The hydraulic control button (2) enables one-handed operation of the travel
direction, lift/lower and horn functions. It is also used in conjunction with the
accelerator for diagonal travel. The driver’s display (1) with a large LCD screen plus
integrated hourmeter and battery discharge indicator with lift cutout.
Hydraulic system: Lifting and lowering are activated via the hydraulic control button.
When lifting is activated, the pump unit starts to operate, supplying hydraulic oil from
the oil reservoir to the lift cylinder.
Electrical System: 48 volt system acting as a two wire network. An infinitely variable
electronic traction current controller and an electric steering controller are standard.
Brake system: The electric brake system consists of independent brake systems.
Applying the brake pedal results in inversion braking (plugging) in the traction motor.
The parking brake is electrically operated and acts mechanically (compression
spring) on a magnet brake mounted on the drive unit. This brake is also used for
emergency braking. A warning light appears when the brake is applied. Steering and
braking faults are shown on the driver’s display.
B 3
1108.GB
2.1 Truck
Safety mechanisms: Enclosed, smooth truck geometry. The wheels (12/13) are
surrounded by a solid ram protection skirting. This protects the load in the event of a
collision. The key switch (4) or isolator (emergency disconnect) (5) disconnects all
electrical function in hazardous situations. Travelling is inhibited if the driver door is
not closed.
Structure: The pallet truck is four-wheel, with a steered drive wheel (12) and a castor
wheel (13). Easy opening door attachment with integrated fittings, drive compartment
cover plus detachable panels provide easy access to all units for the service
engineers. The controls are ergonomically arranged.
Drive: The complete drive unit is enclosed in the vehicle chassis. A 6 kW fixed AC
motor powers the drive wheel (12) via a bevel spur gearbox
The electronic traction current controllers provide infinitely variable traction motor
speed and as a result smooth, constant start-up, powerful acceleration and
electrically controlled braking with energy recovery.
The degree of energy recovery can be adjusted via the LISA.
Steering: Bevel gear steering with steering drive and fully electronic controller as
standard. The pivoting gear unit can move 90° in either direction.
Controls and Displays: Controls and displays are clearly arranged in the driver’s
cab. The hydraulic control button (2) enables one-handed operation of the travel
direction, lift/lower and horn functions. It is also used in conjunction with the
accelerator for diagonal travel. The driver’s display (1) with a large LCD screen plus
integrated hourmeter and battery discharge indicator with lift cutout.
Hydraulic system: Lifting and lowering are activated via the hydraulic control button.
When lifting is activated, the pump unit starts to operate, supplying hydraulic oil from
the oil reservoir to the lift cylinder.
Electrical System: 48 volt system acting as a two wire network. An infinitely variable
electronic traction current controller and an electric steering controller are standard.
Brake system: The electric brake system consists of independent brake systems.
Applying the brake pedal results in inversion braking (plugging) in the traction motor.
The parking brake is electrically operated and acts mechanically (compression
spring) on a magnet brake mounted on the drive unit. This brake is also used for
emergency braking. A warning light appears when the brake is applied. Steering and
braking faults are shown on the driver’s display.

1108.GB
B 4
Emergency Stop Safety Feature: The emergency stop is governed by the brake
controller.
The steering controller transmits a system status signal which is monitored by the
brake controller. If the signal fails to appear or a fault is identified the truck
automatically brakes until it comes to rest. Control displays on the driver’s display
indicate the emergency stop. Every time the truck is switched on, the system
performs a self-diagnosis which only releases the parking brake (emergency stop) if
the functional test is positive.
1108.GB
B 4
Emergency Stop Safety Feature: The emergency stop is governed by the brake
controller.
The steering controller transmits a system status signal which is monitored by the
brake controller. If the signal fails to appear or a fault is identified the truck
automatically brakes until it comes to rest. Control displays on the driver’s display
indicate the emergency stop. Every time the truck is switched on, the system
performs a self-diagnosis which only releases the parking brake (emergency stop) if
the functional test is positive.

B 5
1108.GB
3 Standard Version Specifications
ZTechnical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
*) Load evenly distributed over the entire fork length.
**) Fork overhang > 560
Description ESE 420 ESE 430
Q Rated capacity 2000 3000 kg
cLoad centre distance
with standard fork length *)1200 1200 mm
Travel speed
with / without rated load
14.0/14.0
13.0**)/13.0**)
14.0/14.0
13.0**)/13.0**) km/h
Lift speed
with / without rated load 5.6/6.0 5.6/6.0 cm/s
Lowering speed
with / without rated load 5.2 / 5.0 5.2 / 5.0 cm/s
105
445
h
3
h
13
m
2
l
2
L
1
l
x
y
Q
272
784
1200
b
10
b
2
b
5
e
1495
1730
h
3
h
13
m
2
l
2
L
1
l
x
y
Q
750 kg
Q
750 kg
Q
750 kg
Q
750 kg
272
784
1200
1495
1730
a
_
2
a
_
2
A
st
W
a
b11
975
B 5
1108.GB
3 Standard Version Specifications
ZTechnical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
*) Load evenly distributed over the entire fork length.
**) Fork overhang > 560
Description ESE 420 ESE 430
Q Rated capacity 2000 3000 kg
cLoad centre distance
with standard fork length *)1200 1200 mm
Travel speed
with / without rated load
14.0/14.0
13.0**)/13.0**)
14.0/14.0
13.0**)/13.0**) km/h
Lift speed
with / without rated load 5.6/6.0 5.6/6.0 cm/s
Lowering speed
with / without rated load 5.2 / 5.0 5.2 / 5.0 cm/s
105
445
h
3
h
13
m
2
l
2
L
1
l
x
y
Q
272
784
1200
b
10
b
2
b
5
e
1495
1730
h
3
h
13
m
2
l
2
L
1
l
x
y
Q
750 kg
Q
750 kg
Q
750 kg
Q
750 kg
272
784
1200
1495
1730
a
_
2
a
_
2
A
st
W
a
b11
975

1108.GB
B 6
3.2 Dimensions
(all dimensions in mm)
Description ESE 420 ESE 430
h3Lift 115 115
h7Seat height 1200 1200
h13 Lowered fork height 90 95
l1Overall length 4825 4825
l2Headlength 1225 1225
b2Truck width 1000 1000
b5Width across forks 520/560 580
b10 Track width, drive 604 604
b11 Track width, load section 380 380
WaTurning radius 2760 2760
Ast
Aisle with for pallets
800 x 1200 length 3870 3870
a Safety distance 200 200
Net weight: See truck data plate
1108.GB
B 6
3.2 Dimensions
(all dimensions in mm)
Description ESE 420 ESE 430
h3Lift 115 115
h7Seat height 1200 1200
h13 Lowered fork height 90 95
l1Overall length 4825 4825
l2Headlength 1225 1225
b2Truck width 1000 1000
b5Width across forks 520/560 580
b10 Track width, drive 604 604
b11 Track width, load section 380 380
WaTurning radius 2760 2760
Ast
Aisle with for pallets
800 x 1200 length 3870 3870
a Safety distance 200 200
Net weight: See truck data plate

B 7
1108.GB
3.3 EN norms
Noise emission: 68 dB(A)
in accordance with EN 12053 as harmonised with ISO
4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Vibration: 0.96 m/s2
In accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration
in the vertical direction. It is calculated when travelling over bumps at constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- operating at 5 °C to 40 °C
ZSpecial equipment and authorisation are required if the truck is to be constantly used
in conditions of extreme temperature or air humidity fluctuations.
B 7
1108.GB
3.3 EN norms
Noise emission: 68 dB(A)
in accordance with EN 12053 as harmonised with ISO
4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Vibration: 0.96 m/s2
In accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration
in the vertical direction. It is calculated when travelling over bumps at constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- operating at 5 °C to 40 °C
ZSpecial equipment and authorisation are required if the truck is to be constantly used
in conditions of extreme temperature or air humidity fluctuations.

1108.GB
B 8
3.5 Technical Description – Load Handler
Lift mechanism: The lift mechanism (11) and load fork is connected to the chassis
via the lift cylinder and the lift linkage. The load forks are raised when the lift cylinder
is extended while simultaneously moving the load wheel support through the lift
linkage.
4 Identification points and data plates
Item Description
15 Truck data plate
16 Capacity Qmax
17 Strap point for crane lifting
18 “Risk of trapping” label
19 Test sticker (o)
18
17
17
16
19
Qmax 3000kg
15
17
17
1108.GB
B 8
3.5 Technical Description – Load Handler
Lift mechanism: The lift mechanism (11) and load fork is connected to the chassis
via the lift cylinder and the lift linkage. The load forks are raised when the lift cylinder
is extended while simultaneously moving the load wheel support through the lift
linkage.
4 Identification points and data plates
Item Description
15 Truck data plate
16 Capacity Qmax
17 Strap point for crane lifting
18 “Risk of trapping” label
19 Test sticker (o)
18
17
17
16
19
Qmax 3000kg
15
17
17

B 9
1108.GB
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts please quote the truck serial
number (21).
Item Description Item Description
20 Type 26 Manufacturer’s logo
21 Serial no. 27 Min./max. battery weight (kg)
22 Rated capacity (kg) 28 Output (kW)
23 Battery voltage (V) 29 Load centre of gravity (mm)
24 Net weight excl. battery 30 Year of manufacture
25 Manufacturer 31 Option
20
21
22
23
24
25
29
28
27
26
31
30
B 9
1108.GB
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts please quote the truck serial
number (21).
Item Description Item Description
20 Type 26 Manufacturer’s logo
21 Serial no. 27 Min./max. battery weight (kg)
22 Rated capacity (kg) 28 Output (kW)
23 Battery voltage (V) 29 Load centre of gravity (mm)
24 Net weight excl. battery 30 Year of manufacture
25 Manufacturer 31 Option
20
21
22
23
24
25
29
28
27
26
31
30

1108.GB
B 10
1108.GB
B 10

C 1
1104.GB
C Transport and Commissioning
1 Lifting by crane
MOnly use lifting gear with sufficient capacity (for transport weight see truck data plate).
– Remove the dummy plugs from the load section and screw in the two ring screws
(1).
– If loading the truck with crane lifting gear, attach the load hooks to the ring screws
(1) on either side and also to the lift mechanism (2).
– Park the truck securely (see Chapter E).
– Secure the truck with wedges to prevent it from rolling away.
MThe lifting gear must be attached to the attachment points in such a manner that it
cannot slip under any circumstances and cannot come into contact with any
attachments of the truck when the truck is lifted.
1
2
C 1
1104.GB
C Transport and Commissioning
1 Lifting by crane
MOnly use lifting gear with sufficient capacity (for transport weight see truck data plate).
– Remove the dummy plugs from the load section and screw in the two ring screws
(1).
– If loading the truck with crane lifting gear, attach the load hooks to the ring screws
(1) on either side and also to the lift mechanism (2).
– Park the truck securely (see Chapter E).
– Secure the truck with wedges to prevent it from rolling away.
MThe lifting gear must be attached to the attachment points in such a manner that it
cannot slip under any circumstances and cannot come into contact with any
attachments of the truck when the truck is lifted.
1
2