Jungheinrich EJE 222 User manual

Operating instructions
50425892
EJE 220/222/225/230/220r/222r
G
10.03 -
06.06

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0606.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Application ........................................................................................... B 1
2 Assembly groups ................................................................................. B 2
3 Technical data - standard version ....................................................... B 3
3.1 Performance data for standard trucks ................................................. B 3
3.2 Dimensions ......................................................................................... B 3
3.3 EN standards ...................................................................................... B 6
3.4 Conditions for application .................................................................... B 6
4 Location of instruction labels and identification plates ........................ B 7
4.1 Truck identification plate ..................................................................... B 8
4.2 Label: order no., inventory no., full service no. ................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving an incapacitated truck (emergency operation) ....................... C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
6 Combined instrument (o) ................................................................... D 5
I 1
0606.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Application ........................................................................................... B 1
2 Assembly groups ................................................................................. B 2
3 Technical data - standard version ....................................................... B 3
3.1 Performance data for standard trucks ................................................. B 3
3.2 Dimensions ......................................................................................... B 3
3.3 EN standards ...................................................................................... B 6
3.4 Conditions for application .................................................................... B 6
4 Location of instruction labels and identification plates ........................ B 7
4.1 Truck identification plate ..................................................................... B 8
4.2 Label: order no., inventory no., full service no. ................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving an incapacitated truck (emergency operation) ....................... C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
6 Combined instrument (o) ................................................................... D 5

0606.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Description of controls and indicating instruments .............................. E 2
3 Putting vehicle in operation ................................................................. E 4
4 Using the industrial truck ..................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up or lowering load units ......................................................... E 9
4.4 Safe parking of the truck ..................................................................... E 11
5 CANCODE keypad ............................................................................. E 12
5.1 Code Lock ........................................................................................... E 12
5.2 Travel programs .................................................................................. E 14
5.3 Parameters .......................................................................................... E 14
5.4 Parameter Settings ............................................................................. E 15
5.5 Travel parameters ............................................................................... E 19
6 Display instrument (CANDIS) .............................................................. E 22
6.1 Discharge monitor function ................................................................. E 23
6.2 Operating hours display ...................................................................... E 23
6.3 Power up test ...................................................................................... E 23
6.4 Fault location ....................................................................................... E 24
F Maintenance of the truck
1 Operational safety and protection of the environment ........................ F 1
2 Safety regulations for repair ................................................................ F 1
3 Maintenance and service .................................................................... F 3
4 Maintenance checklist EJE 220 / 222 / 225 / 230 / EJE 220r / 222r. .. F 4
5 Lubrication chart EJE 220 / 222 / 225 / 230 / EJE 220r / 222r ........... F 6
5.1 Operating material ............................................................................... F 7
6 Notes on maintenance ........................................................................ F 8
6.1 Preparation of the truck for servicing and maintenance operation ...... F 8
6.2 Open the battery hood ........................................................................ F 8
6.3 Open the front hood ............................................................................ F 8
6.4 Checking the electric fuses ................................................................. F 9
6.5 Recommissioning the truck ................................................................. F 10
7 Decommissioning the fork lift truck ..................................................... F 10
7.1 Operations to be performed prior to decommissioning ....................... F 10
7.2 Measures to be taken during decommissioning .................................. F 10
7.3 Recommissioning the truck ................................................................. F 11
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check according
to BGV D27) ........................................................................................ F 11
9 Final de-commissioning, disposal ....................................................... F 11
0606.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Description of controls and indicating instruments .............................. E 2
3 Putting vehicle in operation ................................................................. E 4
4 Using the industrial truck ..................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up or lowering load units ......................................................... E 9
4.4 Safe parking of the truck ..................................................................... E 11
5 CANCODE keypad ............................................................................. E 12
5.1 Code Lock ........................................................................................... E 12
5.2 Travel programs .................................................................................. E 14
5.3 Parameters .......................................................................................... E 14
5.4 Parameter Settings ............................................................................. E 15
5.5 Travel parameters ............................................................................... E 19
6 Display instrument (CANDIS) .............................................................. E 22
6.1 Discharge monitor function ................................................................. E 23
6.2 Operating hours display ...................................................................... E 23
6.3 Power up test ...................................................................................... E 23
6.4 Fault location ....................................................................................... E 24
F Maintenance of the truck
1 Operational safety and protection of the environment ........................ F 1
2 Safety regulations for repair ................................................................ F 1
3 Maintenance and service .................................................................... F 3
4 Maintenance checklist EJE 220 / 222 / 225 / 230 / EJE 220r / 222r. .. F 4
5 Lubrication chart EJE 220 / 222 / 225 / 230 / EJE 220r / 222r ........... F 6
5.1 Operating material ............................................................................... F 7
6 Notes on maintenance ........................................................................ F 8
6.1 Preparation of the truck for servicing and maintenance operation ...... F 8
6.2 Open the battery hood ........................................................................ F 8
6.3 Open the front hood ............................................................................ F 8
6.4 Checking the electric fuses ................................................................. F 9
6.5 Recommissioning the truck ................................................................. F 10
7 Decommissioning the fork lift truck ..................................................... F 10
7.1 Operations to be performed prior to decommissioning ....................... F 10
7.2 Measures to be taken during decommissioning .................................. F 10
7.3 Recommissioning the truck ................................................................. F 11
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check according
to BGV D27) ........................................................................................ F 11
9 Final de-commissioning, disposal ....................................................... F 11

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0600.GB
A Correct use and application of the truck
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.

0600.GB
A 2
0600.GB
A 2

B 1
0606.GB
B Truck description
1 Application
The trucks of the EJE series are of a three-wheeled design equipped with a steered
drive wheel and two spring-loaded, swivellable supporting wheels arranged within the
enclosed truck envelope. The EJE truck is designed for operation on level ground and
is intended for the handling of loads. The EJE can pick up pallets of open ground sup-
port, or pallets provided with lateral boards arranged outside the range of the load-
bearing wheels, as well as trolleys. The capacity of the truck is shown on the identifi-
cation plate, or can be seen from the capacity label Qmax.
Truck types, capacities and motor output:
Type Capacity Motor output
EJE 220 2000 kg 1.3 kW
EJE 222 2,200 kg 1.5 kW
EJE 225 2,500 kg 1.5 kW
EJE 230 3,000 kg 1.5 kW
EJE 220r 2,000 kg 1.3 kW
EJE 222r 2,200 kg 1.5 kW
B 1
0606.GB
B Truck description
1 Application
The trucks of the EJE series are of a three-wheeled design equipped with a steered
drive wheel and two spring-loaded, swivellable supporting wheels arranged within the
enclosed truck envelope. The EJE truck is designed for operation on level ground and
is intended for the handling of loads. The EJE can pick up pallets of open ground sup-
port, or pallets provided with lateral boards arranged outside the range of the load-
bearing wheels, as well as trolleys. The capacity of the truck is shown on the identifi-
cation plate, or can be seen from the capacity label Qmax.
Truck types, capacities and motor output:
Type Capacity Motor output
EJE 220 2000 kg 1.3 kW
EJE 222 2,200 kg 1.5 kW
EJE 225 2,500 kg 1.5 kW
EJE 230 3,000 kg 1.5 kW
EJE 220r 2,000 kg 1.3 kW
EJE 222r 2,200 kg 1.5 kW

0606.GB
B 2
2 Assembly groups
Item EJE 220/222/225/
230/220r/222r
Designation
1tKey switch
2tDischarge indicator
oDisplay instrument (CANDIS)
3oCANCODE keypad
4tMaster switch (emergency stop)
5tControl shaft with control shaft head
6tSafety key
7tDriving regulator
8tBattery hood
9tLifting device
10 tFront hood
11 tSupporting wheel
12 tDrive wheel
13 tButton-creep speed
1
3
2
4
5
6
8
10
1211 11
9
13
7
0606.GB
B 2
2 Assembly groups
Item EJE 220/222/225/
230/220r/222r
Designation
1tKey switch
2tDischarge indicator
oDisplay instrument (CANDIS)
3oCANCODE keypad
4tMaster switch (emergency stop)
5tControl shaft with control shaft head
6tSafety key
7tDriving regulator
8tBattery hood
9tLifting device
10 tFront hood
11 tSupporting wheel
12 tDrive wheel
13 tButton-creep speed
1
3
2
4
5
6
8
10
1211 11
9
13
7

B 3
0606.GB
3 Technical data - standard version
ZTechnical data to VDI 2198.
Technical data are subject to alteration and extension in scope.
3.1 Performance data for standard trucks
*)In the case of longer fork versions, the load centre of gravity is at the fork centre.
3.2 Dimensions
*)Load section lowered + 75 mm (EJE 230 + 100 mm)
**)Ast diagonally, acc. to VDI +196 mm
Ast at shunt driving - 230 mm
Model EJE 220
EJE 220r
EJE 222
EJE 222r
EJE 225 EJE 230
Q Capacity 2000 2200 2500 3000 kg
C Load centre distance for
standard fork length *)
600 600 600 600 mm
Travel speed with rated load /
w.o. load
6.0 / 6.0 6.0 / 6.0 6.0 / 6.0 5.0 / 6.0 km/h
Lift speed (lift) with rated load
/ w.o. load
5.1 / 6.7 4.9 / 6.7 4.7 / 6.7 4.2 / 6.1 cm/s
Max. gradeability (5 min)
w / w.o. load
10 / 20 9 / 20 8 / 20 5 / 20 %
Model EJE 220
EJE 220r
EJE 222
EJE 222r
EJE 225 EJE 230
h2Lift 130 130 130 130 mm
h Load fork lowered 85 85 85 90 mm
y Wheel base *)L
XL
1340
-
1340
1410
1340
1410
1570
1640
mm
L Truck length (= L2+ l) L
XL
1760
-
1760
1830
1760
1830
1920
1990
mm
L2Headlength L
XL
610
-
610
680
610
680
770
840
mm
l Standard fork length 1150 1150 1150 1150 mm
b1Truck width 690 690 690 790 mm
Wa Turning radius *)L
XL
1620
-
1620
1690
1620
1690
2000
2080
mm
Wa Turning radius*)
in shunt mode
(tiller vertical)
L
XL
1390
-
1390
1460
1390
1460
1770
1850
mm
Ast Aisle width **)
800 x 1200 longit.
L
XL
2130
-
2130
2200
2130
2200
2250
2320
mm
B 3
0606.GB
3 Technical data - standard version
ZTechnical data to VDI 2198.
Technical data are subject to alteration and extension in scope.
3.1 Performance data for standard trucks
*)In the case of longer fork versions, the load centre of gravity is at the fork centre.
3.2 Dimensions
*)Load section lowered + 75 mm (EJE 230 + 100 mm)
**)Ast diagonally, acc. to VDI +196 mm
Ast at shunt driving - 230 mm
Model EJE 220
EJE 220r
EJE 222
EJE 222r
EJE 225 EJE 230
Q Capacity 2000 2200 2500 3000 kg
C Load centre distance for
standard fork length *)
600 600 600 600 mm
Travel speed with rated load /
w.o. load
6.0 / 6.0 6.0 / 6.0 6.0 / 6.0 5.0 / 6.0 km/h
Lift speed (lift) with rated load
/ w.o. load
5.1 / 6.7 4.9 / 6.7 4.7 / 6.7 4.2 / 6.1 cm/s
Max. gradeability (5 min)
w / w.o. load
10 / 20 9 / 20 8 / 20 5 / 20 %
Model EJE 220
EJE 220r
EJE 222
EJE 222r
EJE 225 EJE 230
h2Lift 130 130 130 130 mm
h Load fork lowered 85 85 85 90 mm
y Wheel base *)L
XL
1340
-
1340
1410
1340
1410
1570
1640
mm
L Truck length (= L2+ l) L
XL
1760
-
1760
1830
1760
1830
1920
1990
mm
L2Headlength L
XL
610
-
610
680
610
680
770
840
mm
l Standard fork length 1150 1150 1150 1150 mm
b1Truck width 690 690 690 790 mm
Wa Turning radius *)L
XL
1620
-
1620
1690
1620
1690
2000
2080
mm
Wa Turning radius*)
in shunt mode
(tiller vertical)
L
XL
1390
-
1390
1460
1390
1460
1770
1850
mm
Ast Aisle width **)
800 x 1200 longit.
L
XL
2130
-
2130
2200
2130
2200
2250
2320
mm

0606.GB
B 4
EJE 220/222/225/220r/222r
hh
2
b1
Ast
Wa
850
y
L 2 l
L
1305
C
Q
0606.GB
B 4
EJE 220/222/225/220r/222r
hh
2
b1
Ast
Wa
850
y
L 2 l
L
1305
C
Q

B 5
0606.GB
EJE 230
1270
L2
L
hh2
B 5
0606.GB
EJE 230
1270
L2
L
hh2

0606.GB
B 6
3.3 EN standards
Continuous sound level: 64 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.77 m/s2
according to EN 13059
ZThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation 5 °C to 40 °C
ZIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5 °C or in cold stores respectively with extreme
temperatures or humidity changes.
0606.GB
B 6
3.3 EN standards
Continuous sound level: 64 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.77 m/s2
according to EN 13059
ZThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation 5 °C to 40 °C
ZIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5 °C or in cold stores respectively with extreme
temperatures or humidity changes.

B 7
0606.GB
4 Location of instruction labels and identification plates
Item Designation
14 Prohibition sign “Do not ride on truck”
15 Load capacity Qmax.
16 Truck identification label
17 Label: order no., inventory no., full service no.
18 Limit-stop for crane loading
19 UVV control label
15
16
17
18
Qmax xx00kg
19
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
1996
Ihr Kundendienst-Partner
14
B 7
0606.GB
4 Location of instruction labels and identification plates
Item Designation
14 Prohibition sign “Do not ride on truck”
15 Load capacity Qmax.
16 Truck identification label
17 Label: order no., inventory no., full service no.
18 Limit-stop for crane loading
19 UVV control label
15
16
17
18
Qmax xx00kg
19
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
1996
Ihr Kundendienst-Partner
14

0606.GB
B 8
4.1 Truck identification plate
ZIn the event of queries relating to the truck or spare part orders, please state the serial
no. (21) of the truck.
4.2 Label: order no., inventory no., full service no.
The full service no. will only be assigned if a servicing agreement has been conclud-
ed.
Item Designation Item Designation
20 Type 26 Manufacturer
21 Serial no. 27 Min./max. battery weight in kg
22 Rated capacity in kg 28 Drive power in kW
23 System Voltage V 29 Load centre distance in mm
24 Empty weight without battery in kg 30 Year of manufacture
25 Manufacturer logo 31 Option
Item Designation
32 Order no.
33 Inventory no.
34 Full service no.
26
25
2724
2823
2922
3021
3120
32
33
34
0606.GB
B 8
4.1 Truck identification plate
ZIn the event of queries relating to the truck or spare part orders, please state the serial
no. (21) of the truck.
4.2 Label: order no., inventory no., full service no.
The full service no. will only be assigned if a servicing agreement has been conclud-
ed.
Item Designation Item Designation
20 Type 26 Manufacturer
21 Serial no. 27 Min./max. battery weight in kg
22 Rated capacity in kg 28 Drive power in kW
23 System Voltage V 29 Load centre distance in mm
24 Empty weight without battery in kg 30 Year of manufacture
25 Manufacturer logo 31 Option
Item Designation
32 Order no.
33 Inventory no.
34 Full service no.
26
25
2724
2823
2922
3021
3120
32
33
34

C 1
0606.GB
C Transportation and commissioning
1 Transportation by crane
MOnly lifting gear of adequate capacity must be used (for the transport weight, refer to
the truck identification label).
ZLifting gear attachment points (1) are provided at the chassis and at the fork in case
the truck is to be lifted or transported by crane.
– Park the truck and render it safe (refer
to chapter E).
– Secure the lifting gear to the attach-
ment points (1).
MThe lifting gear must be attached to the
attachment points in such a manner that
it absolutely cannot slip. If necessary,
pull it through the openings! The lifting
gear must be fitted in such a way that it
will not come into contact with any at-
tachments of the truck when the truck is
lifted.
2 Commissioning
MThe truck must only be operated on battery current. Rectified alternate current will
damage the electronics. Cables connected to the battery (trailing cable) must be less
than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following
operations must be performed:
– Check the truck for completeness and satisfactory condition of the equipment.
– If necessary, install the battery. Do not damage the battery cable.
– Charge battery (refer to chapter D).
– If necessary, check whether the setting of the combined instrument matches the
type of battery (see chapter D).
– Commission the truck as detailed in chapter E.
ZWhen parked, the running surface of the tyres will flatten. The flattening will disappear
after a short operating time of the truck.
C 1
0606.GB
C Transportation and commissioning
1 Transportation by crane
MOnly lifting gear of adequate capacity must be used (for the transport weight, refer to
the truck identification label).
ZLifting gear attachment points (1) are provided at the chassis and at the fork in case
the truck is to be lifted or transported by crane.
– Park the truck and render it safe (refer
to chapter E).
– Secure the lifting gear to the attach-
ment points (1).
MThe lifting gear must be attached to the
attachment points in such a manner that
it absolutely cannot slip. If necessary,
pull it through the openings! The lifting
gear must be fitted in such a way that it
will not come into contact with any at-
tachments of the truck when the truck is
lifted.
2 Commissioning
MThe truck must only be operated on battery current. Rectified alternate current will
damage the electronics. Cables connected to the battery (trailing cable) must be less
than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following
operations must be performed:
– Check the truck for completeness and satisfactory condition of the equipment.
– If necessary, install the battery. Do not damage the battery cable.
– Charge battery (refer to chapter D).
– If necessary, check whether the setting of the combined instrument matches the
type of battery (see chapter D).
– Commission the truck as detailed in chapter E.
ZWhen parked, the running surface of the tyres will flatten. The flattening will disappear
after a short operating time of the truck.

0606.GB
C 2
3 Moving an incapacitated truck (emergency operation)
In order to be able to move the truck in emergency operation, the electromagnetically
operated brake must be released.
– Open and remove the front hood (2) (see chapter F).
– Screw on 2 off M4x20 bolts (3) to loosen the armature plate.
The truck can now be moved.
MRemove the screws again when you have parked the truck. Braking is now restored
again.
3
2
0606.GB
C 2
3 Moving an incapacitated truck (emergency operation)
In order to be able to move the truck in emergency operation, the electromagnetically
operated brake must be released.
– Open and remove the front hood (2) (see chapter F).
– Screw on 2 off M4x20 bolts (3) to loosen the armature plate.
The truck can now be moved.
MRemove the screws again when you have parked the truck. Braking is now restored
again.
3
2

D 1
0606.GB
D Battery - Servicing, recharging,
replacement
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe, before any operations on batteries are
to be undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions as prepared by the battery supplier and as available at the battery
recharging station must be observed, when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 meters of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
MBefore closing the battery hood, make sure that the battery cable cannot be dam-
aged.
FBatteries contain dissolved acid, which is toxic and caustic. For this reason protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes have accidentally come into contact with battery acid, liberally
flush the affected parts with clean water. Consult a doctor, when skin or eyes have
come into contact with battery acid. Spilled battery acid must be immediately neutral-
ized.
MOnly batteries with closed battery trough may be used.
FBattery weight and dimensions have considerable influence on the safety of truck op-
eration. A change of battery equipment is only permitted with approval of the manu-
facturer.
D 1
0606.GB
D Battery - Servicing, recharging,
replacement
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe, before any operations on batteries are
to be undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions as prepared by the battery supplier and as available at the battery
recharging station must be observed, when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 meters of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
MBefore closing the battery hood, make sure that the battery cable cannot be dam-
aged.
FBatteries contain dissolved acid, which is toxic and caustic. For this reason protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes have accidentally come into contact with battery acid, liberally
flush the affected parts with clean water. Consult a doctor, when skin or eyes have
come into contact with battery acid. Spilled battery acid must be immediately neutral-
ized.
MOnly batteries with closed battery trough may be used.
FBattery weight and dimensions have considerable influence on the safety of truck op-
eration. A change of battery equipment is only permitted with approval of the manu-
facturer.