Jungheinrich EFG 316 User manual

Operating instructions
52020399
EFG 316k/ 316/ 318k/ 318/ 320
G
01.04-
01.04

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
1203.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Description of application ................................................................. B 1
2 Description of assemblies and functions .......................................... B 2
2.1 Description of truck .......................................................................... B 3
3 Technical data of standard version .................................................. B 4
3.1 Performance data ............................................................................ B 6
3.2 Weights (all weights in kg) ............................................................... B 6
3.3 Tyre equipment ................................................................................ B 6
3.4 EN standards ................................................................................... B 7
3.5 Conditions for application ................................................................. B 7
4 Location of instruction labels and identification plates ..................... B 8
4.1 Truck identification plate .................................................................. B 9
4.2 Capacity label Truck ......................................................................... B 9
4.3 Capacity label Fork tines (basic device) ......................................... B 10
4.4 Capacity label Attachment ............................................................. B 10
C Transportation and commissioning
1 Transportation by crane ................................................................... C 1
2 Securing the truck during transport .................................................. C 1
3 First commissioning ......................................................................... C 3
4 Moving of the truck without own drive .............................................. C 4
D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries ..... D 1
2 Battery types .................................................................................... D 2
3 Opening the battery hood with support system (optional) ................ D 3
4 Open battery hood ........................................................................... D 4
5 Charging the battery ......................................................................... D 5
6 Removing and installing the battery ................................................. D 6
7 Closing battery cover ....................................................................... D 7
8 Battery discharge indicator, battery discharge monitor,
operating hour meter ........................................................................ D 7
I 1
1203.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Description of application ................................................................. B 1
2 Description of assemblies and functions .......................................... B 2
2.1 Description of truck .......................................................................... B 3
3 Technical data of standard version .................................................. B 4
3.1 Performance data ............................................................................ B 6
3.2 Weights (all weights in kg) ............................................................... B 6
3.3 Tyre equipment ................................................................................ B 6
3.4 EN standards ................................................................................... B 7
3.5 Conditions for application ................................................................. B 7
4 Location of instruction labels and identification plates ..................... B 8
4.1 Truck identification plate .................................................................. B 9
4.2 Capacity label Truck ......................................................................... B 9
4.3 Capacity label Fork tines (basic device) ......................................... B 10
4.4 Capacity label Attachment ............................................................. B 10
C Transportation and commissioning
1 Transportation by crane ................................................................... C 1
2 Securing the truck during transport .................................................. C 1
3 First commissioning ......................................................................... C 3
4 Moving of the truck without own drive .............................................. C 4
D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries ..... D 1
2 Battery types .................................................................................... D 2
3 Opening the battery hood with support system (optional) ................ D 3
4 Open battery hood ........................................................................... D 4
5 Charging the battery ......................................................................... D 5
6 Removing and installing the battery ................................................. D 6
7 Closing battery cover ....................................................................... D 7
8 Battery discharge indicator, battery discharge monitor,
operating hour meter ........................................................................ D 7

1203.GB
I 2
EOperation
1 Safety instructions for floor conveyor operation ............................... E 1
2 Description of the operating controls and indicators ........................ E 2
2.1 Dashboard switches ......................................................................... E 4
2.2 Operating console switches ............................................................. E 4
3 Information and service indication .................................................... E 5
3.1 Information indication ....................................................................... E 5
3.2 LED warning indicators .................................................................... E 6
3.3 Keyboard assignment ...................................................................... E 6
3.4 Plain text alarm messages in the display ......................................... E 7
3.5 Indication of driving programs .......................................................... E 7
3.6 Display indicators ............................................................................. E 8
3.7 Changing truck parameters .............................................................. E 9
4 Commissioning the truck ................................................................ E 10
4.1 Checks and actions before routine start-up ................................... E 10
4.2 Adjustment of driver's seat ............................................................. E 10
4.3 Adjusting the steering column ........................................................ E 11
4.4 Provide operatability ....................................................................... E 11
4.5 Setting the time .............................................................................. E 11
4.6 Safety belt ...................................................................................... E 12
4.7 Automatic/Mechanical Support System (optional) ......................... E 14
5 Working with the floor conveyor ..................................................... E 16
5.1 Safety regulations applicable when operating the truck ................. E 16
5.2 Driving ............................................................................................ E 18
5.3 Steering .......................................................................................... E 21
5.4 Braking ........................................................................................... E 21
5.5 Operating the lifting device and attachments (control lever) .......... E 23
5.6 Operating the lifting device and attachments (Multi Pilot) .............. E 24
5.7 Picking up, transporting and setting down of loads ........................ E 26
5.8 Safe parking of the truck ................................................................ E 29
5.9 Trailer towing .................................................................................. E 29
5.10 Trailer loads ................................................................................... E 30
6 Fault location .................................................................................. E 30
6.1 Temperature monitoring ................................................................. E 31
1203.GB
I 2
EOperation
1 Safety instructions for floor conveyor operation ............................... E 1
2 Description of the operating controls and indicators ........................ E 2
2.1 Dashboard switches ......................................................................... E 4
2.2 Operating console switches ............................................................. E 4
3 Information and service indication .................................................... E 5
3.1 Information indication ....................................................................... E 5
3.2 LED warning indicators .................................................................... E 6
3.3 Keyboard assignment ...................................................................... E 6
3.4 Plain text alarm messages in the display ......................................... E 7
3.5 Indication of driving programs .......................................................... E 7
3.6 Display indicators ............................................................................. E 8
3.7 Changing truck parameters .............................................................. E 9
4 Commissioning the truck ................................................................ E 10
4.1 Checks and actions before routine start-up ................................... E 10
4.2 Adjustment of driver's seat ............................................................. E 10
4.3 Adjusting the steering column ........................................................ E 11
4.4 Provide operatability ....................................................................... E 11
4.5 Setting the time .............................................................................. E 11
4.6 Safety belt ...................................................................................... E 12
4.7 Automatic/Mechanical Support System (optional) ......................... E 14
5 Working with the floor conveyor ..................................................... E 16
5.1 Safety regulations applicable when operating the truck ................. E 16
5.2 Driving ............................................................................................ E 18
5.3 Steering .......................................................................................... E 21
5.4 Braking ........................................................................................... E 21
5.5 Operating the lifting device and attachments (control lever) .......... E 23
5.6 Operating the lifting device and attachments (Multi Pilot) .............. E 24
5.7 Picking up, transporting and setting down of loads ........................ E 26
5.8 Safe parking of the truck ................................................................ E 29
5.9 Trailer towing .................................................................................. E 29
5.10 Trailer loads ................................................................................... E 30
6 Fault location .................................................................................. E 30
6.1 Temperature monitoring ................................................................. E 31

I 3
1203.GB
F Maintenance of the truck
1 Operating safety and environmental protection ................................F 1
2 Safety regulations applicable to truck maintenance ..........................F 1
3 Servicing and inspection ...................................................................F 3
4 Maintenance check list for EFG 316/318/320 ...................................F 4
5 Lubrication plan for EFG 316/318/320 ..............................................F 7
5.1 Consumption type materials ..............................................................F 8
6 Description of servicing operations ...................................................F 9
6.1 Preparation of the truck for servicing and maintenance operation ....F 9
6.2 Open rear cover ................................................................................F 9
6.3 Check fixing of the wheels ................................................................F 9
6.4 Check hydraulic oil level ..................................................................F 10
6.5 Check the transmission oil level ......................................................F 11
6.6 Let off oil ..........................................................................................F 11
6.7 Refill oil ............................................................................................F 11
6.8 Changing of hydraulic oil filter .........................................................F 11
6.9 Checking the brake fluid ..................................................................F 12
6.10 Safety belt maintenance ..................................................................F 12
6.11 Checking the electric fuses .............................................................F 13
6.12 Recommissioning the truck .............................................................F 14
7 Decommissioning the fork lift truck .................................................F 14
7.1 Operations to be performed prior to decommissioning ...................F 14
7.2 Measures to be taken during decommissioning ..............................F 14
7.3 Recommissioning the truck .............................................................F 15
8 Safety checks to be performed at regular intervals and
following any untoward incidents (D: Accident prevention
check according to BGV D27) .........................................................F 15
I 3
1203.GB
F Maintenance of the truck
1 Operating safety and environmental protection ................................F 1
2 Safety regulations applicable to truck maintenance ..........................F 1
3 Servicing and inspection ...................................................................F 3
4 Maintenance check list for EFG 316/318/320 ...................................F 4
5 Lubrication plan for EFG 316/318/320 ..............................................F 7
5.1 Consumption type materials ..............................................................F 8
6 Description of servicing operations ...................................................F 9
6.1 Preparation of the truck for servicing and maintenance operation ....F 9
6.2 Open rear cover ................................................................................F 9
6.3 Check fixing of the wheels ................................................................F 9
6.4 Check hydraulic oil level ..................................................................F 10
6.5 Check the transmission oil level ......................................................F 11
6.6 Let off oil ..........................................................................................F 11
6.7 Refill oil ............................................................................................F 11
6.8 Changing of hydraulic oil filter .........................................................F 11
6.9 Checking the brake fluid ..................................................................F 12
6.10 Safety belt maintenance ..................................................................F 12
6.11 Checking the electric fuses .............................................................F 13
6.12 Recommissioning the truck .............................................................F 14
7 Decommissioning the fork lift truck .................................................F 14
7.1 Operations to be performed prior to decommissioning ...................F 14
7.2 Measures to be taken during decommissioning ..............................F 14
7.3 Recommissioning the truck .............................................................F 15
8 Safety checks to be performed at regular intervals and
following any untoward incidents (D: Accident prevention
check according to BGV D27) .........................................................F 15

1203.GB
I 4
1203.GB
I 4

A 1
1203.GB
A Correct use and application of the truck
ZThe „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The operator must ensure that damaged and/or poorly readable
load diagrams are renewed. The fork-lift truck must not be operated in spaces subject
to fire or explosion hazards, or in spaces where corrosive or very dusty atmospheres
prevail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork-lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
Trailing and slipping loads: The truck may only be used for trailing or slipping loads
for which the truck has been approved.
A 1
1203.GB
A Correct use and application of the truck
ZThe „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The operator must ensure that damaged and/or poorly readable
load diagrams are renewed. The fork-lift truck must not be operated in spaces subject
to fire or explosion hazards, or in spaces where corrosive or very dusty atmospheres
prevail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork-lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
Trailing and slipping loads: The truck may only be used for trailing or slipping loads
for which the truck has been approved.

1203.GB
A 2
1203.GB
A 2

B 1
1203.GB
B Truck description
1 Description of application
EFG is an electric four-wheel driver-seat fork lift truck. The truck is a cantilever coun-
terweight stacker which is able to unload trucks by means of the load lifting device
mounted to the stacker front and depose the load on ramps or on stacks. Also closed-
ground pallets can be picked up.
Vehicle types and maximum load capacity.
*) The capacity labels fixed to the vehicle are binding for the load capacity
Model max. load capacity*) Load centre
EFG 316k 1600 kg 500 mm
EFG 316 1600 kg 500 mm
EFG 318k 1800 kg 500 mm
EFG 318 1800 kg 500 mm
EFG 320 2000 kg 500 mm
B 1
1203.GB
B Truck description
1 Description of application
EFG is an electric four-wheel driver-seat fork lift truck. The truck is a cantilever coun-
terweight stacker which is able to unload trucks by means of the load lifting device
mounted to the stacker front and depose the load on ramps or on stacks. Also closed-
ground pallets can be picked up.
Vehicle types and maximum load capacity.
*) The capacity labels fixed to the vehicle are binding for the load capacity
Model max. load capacity*) Load centre
EFG 316k 1600 kg 500 mm
EFG 316 1600 kg 500 mm
EFG 318k 1800 kg 500 mm
EFG 318 1800 kg 500 mm
EFG 320 2000 kg 500 mm

1203.GB
B 2
2 Description of assemblies and functions
Item Designation
1tOverhead guard
2tDriver's seat
3tCounterweight
4tBatteries
5tDrive axle
6tFork carrier
7tHoist frame
8tSteering system
1
2
3
4
5
6
7
8
1203.GB
B 2
2 Description of assemblies and functions
Item Designation
1tOverhead guard
2tDriver's seat
3tCounterweight
4tBatteries
5tDrive axle
6tFork carrier
7tHoist frame
8tSteering system
1
2
3
4
5
6
7
8

B 3
1203.GB
2.1 Description of truck
Steering system (8): Low steering forces of 15 N and a good transmission ratio with
5-6 revolutions of the steering wheel enable comfortable and quick steering. The
number of wearing parts has been minimised by means of the rack steering offering
the advantage of a compact steering unit.
Driver`s seat (2): The driver`s seat is the centre of the fork-lift truck. This is where
you find the particular advantages of our vehicles. The Multi-Pilot (option) offers very
comfortable operation since it combines all hydraulic functions and even the drive se-
lection switch in just one lever. The truck is equipped with a comfortable seat, an ad-
justable steering column and places of deposit for the papers and personal things of
the driver. The overhead guard (2) is prepared for a driver`s cabin which can be ret-
rofitted quickly.
Electrical system/electronics: State-of-the-art three-phase AC power via CAN bus
for a minimum of cabling. Thereby we achieve a lower susceptibility to cable parting
and a much quicker fault localisation. The complex control system is simple, safe and
built up in a flexible way. Depending on the load and the environment, the driver can
select between 5 driving programmes: from heavy duty to energy saving. A very com-
fortable and especially quick fault analysis and programming can be carried out via
PC.
Drive and brake: The 2-motor front wheel drive assures optimum traction results at
the driven wheels. Each motor is driven proportionally to the steering angle at the pre-
cisely required speed. The power supply is carried out proportionally to the steering
angle.
The hydraulically operated oil bath multiple plate brake is virtually maintenance-free
as service brake. The encapsulation of the transmission allows operation even in
harsh environments. Furthermore the speed of the stacker is reduced by means of
the generator drive motors until standstill. Thereby the energy consumption is mini-
mised. The fork-lift truck does not start to move even when standing on a ramp.
Hydraulic system: All functions are to be carried out sensitively, proportionally and
simultaneously (if not limiting the safety). In order to achieve higher efficiency one hy-
draulic aggregate and one steering booster motor work separately. The micro pres-
sure filter can be changed from the upper side (without loss of hydraulic oil).
Hoist frame (7): Our aim is visibility optimisation. The cold-milled, high-strength steel
profiles are extraordinary thin with the result of very good visibility on the forks, espe-
cially in case of the three-level hoist frame. The same positive results were achieved
for the fork carrier.
The hoist rails and the fork carrier run on constantly lubricated and hence mainte-
nance-free angular rollers.
B 3
1203.GB
2.1 Description of truck
Steering system (8): Low steering forces of 15 N and a good transmission ratio with
5-6 revolutions of the steering wheel enable comfortable and quick steering. The
number of wearing parts has been minimised by means of the rack steering offering
the advantage of a compact steering unit.
Driver`s seat (2): The driver`s seat is the centre of the fork-lift truck. This is where
you find the particular advantages of our vehicles. The Multi-Pilot (option) offers very
comfortable operation since it combines all hydraulic functions and even the drive se-
lection switch in just one lever. The truck is equipped with a comfortable seat, an ad-
justable steering column and places of deposit for the papers and personal things of
the driver. The overhead guard (2) is prepared for a driver`s cabin which can be ret-
rofitted quickly.
Electrical system/electronics: State-of-the-art three-phase AC power via CAN bus
for a minimum of cabling. Thereby we achieve a lower susceptibility to cable parting
and a much quicker fault localisation. The complex control system is simple, safe and
built up in a flexible way. Depending on the load and the environment, the driver can
select between 5 driving programmes: from heavy duty to energy saving. A very com-
fortable and especially quick fault analysis and programming can be carried out via
PC.
Drive and brake: The 2-motor front wheel drive assures optimum traction results at
the driven wheels. Each motor is driven proportionally to the steering angle at the pre-
cisely required speed. The power supply is carried out proportionally to the steering
angle.
The hydraulically operated oil bath multiple plate brake is virtually maintenance-free
as service brake. The encapsulation of the transmission allows operation even in
harsh environments. Furthermore the speed of the stacker is reduced by means of
the generator drive motors until standstill. Thereby the energy consumption is mini-
mised. The fork-lift truck does not start to move even when standing on a ramp.
Hydraulic system: All functions are to be carried out sensitively, proportionally and
simultaneously (if not limiting the safety). In order to achieve higher efficiency one hy-
draulic aggregate and one steering booster motor work separately. The micro pres-
sure filter can be changed from the upper side (without loss of hydraulic oil).
Hoist frame (7): Our aim is visibility optimisation. The cold-milled, high-strength steel
profiles are extraordinary thin with the result of very good visibility on the forks, espe-
cially in case of the three-level hoist frame. The same positive results were achieved
for the fork carrier.
The hoist rails and the fork carrier run on constantly lubricated and hence mainte-
nance-free angular rollers.

1203.GB
B 4
3 Technical data of standard version
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
h1Height with hoist frame retracted 2125 2125 2125 2125 2125 mm
h2Free lift 100 100 100 100 100 mm
h3Length of lift 3300 3300 3300 3300 3300 mm
h4
Height with hoist frame extend-
ed 3850 3850 3885 3885 3885 mm
h6Height above protective roof 1950 1950 1950 1950 1950 mm
h7Height of seat 890 890 890 890 890 mm
h10
Height of clutch 410/
580
410/
580
410/
580
410/
580
410/
580 mm
L1Length including fork 2990 3100 2990 3100 3100 mm
L2Length including fork backing 1990 2100 1990 2100 2100 mm
b1Total width 1060 1060 1120 1120 1120 mm
eFork width 100 100 100 100 100 mm
m1
Road clearance with load below
hoist frame 90 90 90 90 90 mm
m2
Road clearance centre wheel
base 100 100 100 100 100 mm
Ast
Width of corridors
for pallets 800 x 1200 longitudi-
nal axis
3660 3770 3660 3770 3770 mm
Ast
Width of corridors
for pallets 1000 x 1200 trans-
versely
3460 3570 3460 3570 3570 mm
WaTurning circle 1910 2020 1910 2020 2020 mm
xLoad spacing 350 350 350 350 350 mm
yWheel base 1380 1490 1380 1490 1490 mm
1203.GB
B 4
3 Technical data of standard version
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
h1Height with hoist frame retracted 2125 2125 2125 2125 2125 mm
h2Free lift 100 100 100 100 100 mm
h3Length of lift 3300 3300 3300 3300 3300 mm
h4
Height with hoist frame extend-
ed 3850 3850 3885 3885 3885 mm
h6Height above protective roof 1950 1950 1950 1950 1950 mm
h7Height of seat 890 890 890 890 890 mm
h10
Height of clutch 410/
580
410/
580
410/
580
410/
580
410/
580 mm
L1Length including fork 2990 3100 2990 3100 3100 mm
L2Length including fork backing 1990 2100 1990 2100 2100 mm
b1Total width 1060 1060 1120 1120 1120 mm
eFork width 100 100 100 100 100 mm
m1
Road clearance with load below
hoist frame 90 90 90 90 90 mm
m2
Road clearance centre wheel
base 100 100 100 100 100 mm
Ast
Width of corridors
for pallets 800 x 1200 longitudi-
nal axis
3660 3770 3660 3770 3770 mm
Ast
Width of corridors
for pallets 1000 x 1200 trans-
versely
3460 3570 3460 3570 3570 mm
WaTurning circle 1910 2020 1910 2020 2020 mm
xLoad spacing 350 350 350 350 350 mm
yWheel base 1380 1490 1380 1490 1490 mm

B 5
1203.GB
B 5
1203.GB

1203.GB
B 6
3.1 Performance data
*) with hoist frame in vertical position
3.2 Weights (all weights in kg)
3.3 Tyre equipment
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
Q Load capacity
(at C = 500 mm) *) 1600 1600 1800 1800 2000 kg
C Load centre
distance 500 500 500 500 500 mm
Driving speed with /
without load 17 / 17 17 / 17 17 / 17 17 / 17 17 / 17 km/h
Lifting speed Lifting
with / without load
0.50 /
0.65
0.50 /
0.65
0.44 /
0.56
0.44 /
0.56
0.40 /
0.56 m/s
Lifting speed
Lowering
with / without load
0.55 /
0.55
0.55 /
0.55
0.55 /
0.55
0.55 /
0.55
0.55 /
0.55 m/s
Hill climbing ability
(30 min) with /
without load
7.5 / 12.5 7.0 / 11.5 6.0 / 10.5 6.0 / 10.5 5.5 / 10.5 %
Max. hill climbing
ability (5 min) with /
without load
27 / 35 27 / 35 26 / 35 25 / 35 24 / 35 %
Acceleration (10m)
with / without load 3.8 / 3.4 3.8 / 3.4 3.9 / 3.5 3.9 / 3.5 4.0 / 3.5 s
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
Dead weight
(including battery)
2850 3020 3130 3220 3230
Axle load front (without load) 1350 1370 1500 1420 1530
Axle load front (with load) 3940 3890 4410 4250 4675
Axle load back (without load) 1500 1650 1630 1800 1700
Axle load back (with load) 510 730 520 770 555
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
Tyre equipment SE(L) SE(L) SE SE SE
Tire size, front wheels 18x7-8
(16PR)
18x7-8
(16PR)
200/50-
10
200/50-
10
200/50-
10
Tire size, back wheels 16x6-8 16x6-8 16x6-8 16x6-8 16x6-8
1203.GB
B 6
3.1 Performance data
*) with hoist frame in vertical position
3.2 Weights (all weights in kg)
3.3 Tyre equipment
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
Q Load capacity
(at C = 500 mm) *) 1600 1600 1800 1800 2000 kg
C Load centre
distance 500 500 500 500 500 mm
Driving speed with /
without load 17 / 17 17 / 17 17 / 17 17 / 17 17 / 17 km/h
Lifting speed Lifting
with / without load
0.50 /
0.65
0.50 /
0.65
0.44 /
0.56
0.44 /
0.56
0.40 /
0.56 m/s
Lifting speed
Lowering
with / without load
0.55 /
0.55
0.55 /
0.55
0.55 /
0.55
0.55 /
0.55
0.55 /
0.55 m/s
Hill climbing ability
(30 min) with /
without load
7.5 / 12.5 7.0 / 11.5 6.0 / 10.5 6.0 / 10.5 5.5 / 10.5 %
Max. hill climbing
ability (5 min) with /
without load
27 / 35 27 / 35 26 / 35 25 / 35 24 / 35 %
Acceleration (10m)
with / without load 3.8 / 3.4 3.8 / 3.4 3.9 / 3.5 3.9 / 3.5 4.0 / 3.5 s
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
Dead weight
(including battery)
2850 3020 3130 3220 3230
Axle load front (without load) 1350 1370 1500 1420 1530
Axle load front (with load) 3940 3890 4410 4250 4675
Axle load back (without load) 1500 1650 1630 1800 1700
Axle load back (with load) 510 730 520 770 555
Designation EFG
316k
EFG
316
EFG
318k
EFG
318
EFG
320
Tyre equipment SE(L) SE(L) SE SE SE
Tire size, front wheels 18x7-8
(16PR)
18x7-8
(16PR)
200/50-
10
200/50-
10
200/50-
10
Tire size, back wheels 16x6-8 16x6-8 16x6-8 16x6-8 16x6-8

B 7
1203.GB
3.4 EN standards
Continuous sound level: 67 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 1.05 m/s2
according to EN 13059
ZThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.5 Conditions for application
Ambient temperature:
- during operation: -20±C to 40±C
ZIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5°C or in cold stores respectively with extreme
temperatures or humidity changes.
B 7
1203.GB
3.4 EN standards
Continuous sound level: 67 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 1.05 m/s2
according to EN 13059
ZThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.5 Conditions for application
Ambient temperature:
- during operation: -20±C to 40±C
ZIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5°C or in cold stores respectively with extreme
temperatures or humidity changes.

1203.GB
B 8
4 Location of instruction labels and identification plates
FWarning and information labels, such as capacity diagrams, attachment points and
identification plates, must be readable at all times or be replaced, if necessary.
Item Designation
3 Identification plate
9 Label adjustment steering column
10 Label lifting point
13 Capacity plate
17 Label hydraulic function (Multi-Pilot)
18 Label Observe operating instructions
19 Label Driving with lifted load, forward inclination of mast with lifted load not
permitted
20 Label Not on load, not underneath load, danger of contusion
21 Label inspection sticker
22 UVV-inspection label
23 Label Fit locations
30 Label Warning in case of overturn
31 Label Transport of passengers not permitted
32 Label Hydraulic oil
33 Label lifting limitation
1203.GB
B 8
4 Location of instruction labels and identification plates
FWarning and information labels, such as capacity diagrams, attachment points and
identification plates, must be readable at all times or be replaced, if necessary.
Item Designation
3 Identification plate
9 Label adjustment steering column
10 Label lifting point
13 Capacity plate
17 Label hydraulic function (Multi-Pilot)
18 Label Observe operating instructions
19 Label Driving with lifted load, forward inclination of mast with lifted load not
permitted
20 Label Not on load, not underneath load, danger of contusion
21 Label inspection sticker
22 UVV-inspection label
23 Label Fit locations
30 Label Warning in case of overturn
31 Label Transport of passengers not permitted
32 Label Hydraulic oil
33 Label lifting limitation

B 9
1203.GB
4.1 Truck identification plate
ZIn the event of queries relating to the truck or spare part orders, please state the serial
no. (35) of the truck.
4.2 Capacity label Truck
The capacity Label Truck (13) indicates the load capacity Q of the truck in kg with
hoist frame in vertical position. The maximum load capacity at a specific load centre
D (in mm) and the desired lifting height H (in mm) is given in a table.
Item Designation Item Designation
34 Type 40 Manufacturer
35 Serial No. 41 Min./max. battery weight in kg
36 Rated capacity in kg 42 Drive power in kW
37 Battery: Voltage V 43 Load centre distance in mm
38 Empty weight without battery in kg 44 Year of manufacture
39 Manufacturer logo 45 Option
40
39
4138
4237
4336
4435
4534
13
Example:
4250
3600
2900 1250 1250 850
500 600 700
1105
1105
850
850 850
600
B 9
1203.GB
4.1 Truck identification plate
ZIn the event of queries relating to the truck or spare part orders, please state the serial
no. (35) of the truck.
4.2 Capacity label Truck
The capacity Label Truck (13) indicates the load capacity Q of the truck in kg with
hoist frame in vertical position. The maximum load capacity at a specific load centre
D (in mm) and the desired lifting height H (in mm) is given in a table.
Item Designation Item Designation
34 Type 40 Manufacturer
35 Serial No. 41 Min./max. battery weight in kg
36 Rated capacity in kg 42 Drive power in kW
37 Battery: Voltage V 43 Load centre distance in mm
38 Empty weight without battery in kg 44 Year of manufacture
39 Manufacturer logo 45 Option
40
39
4138
4237
4336
4435
4534
13
Example:
4250
3600
2900 1250 1250 850
500 600 700
1105
1105
850
850 850
600

1203.GB
B 10
Example for determination of maximum load capacity:
In case of a load centre D of 600 mm and a maximum lifting height H of 3600 mm the
maximum load capacity Q is 1105 kg.
4.3 Capacity label Fork tines (basic device)
The capacity label Fork tines indicates the load capacity Q of the fork tines in kg. The
maximum load capacity at different load centres D is given in a diagram (in mm).
4.4 Capacity label Attachment
The attachment load diagram indicates the carrying capacity Q of the truck in connec-
tion with the respective attachment in kg. The attachment serial number indicated in
the load diagram must correspond to the ID plate of the attachment, since the manu-
facturer must state the carrying capacity specially for each attachment. It is indicated
in the same way as the carrying capacity of the truck itself and must be determined
accordingly.
The arrow-shaped markings (46 and 47)
at the inner and outer mast indicate the
lifting height limits that are prescribed in
the load diagram.
46 47
1203.GB
B 10
Example for determination of maximum load capacity:
In case of a load centre D of 600 mm and a maximum lifting height H of 3600 mm the
maximum load capacity Q is 1105 kg.
4.3 Capacity label Fork tines (basic device)
The capacity label Fork tines indicates the load capacity Q of the fork tines in kg. The
maximum load capacity at different load centres D is given in a diagram (in mm).
4.4 Capacity label Attachment
The attachment load diagram indicates the carrying capacity Q of the truck in connec-
tion with the respective attachment in kg. The attachment serial number indicated in
the load diagram must correspond to the ID plate of the attachment, since the manu-
facturer must state the carrying capacity specially for each attachment. It is indicated
in the same way as the carrying capacity of the truck itself and must be determined
accordingly.
The arrow-shaped markings (46 and 47)
at the inner and outer mast indicate the
lifting height limits that are prescribed in
the load diagram.
46 47

C 1
1003.GB
C Transportation and commissioning
1 Transportation by crane
MOnly use lifting equipment with sufficient
carrying capacity
(loading weight = own weight + battery
weight; see identification plate of the
truck).
– Park the truck and render it safe (refer
to chapter E).
– Attach the lifting gear to the cross
member of the hoist frame (1) and to
the tow bar (2).
MThe lifting gear must be attached to the
attachment points in such a manner that
it absolutely cannot slip and cannot
come into contact with any attachments
or the overhead guard of the truck when
the truck is lifted.
2 Securing the truck during transport
MThe fork lift truck must be properly secured with wedges and restraints during trans-
port on a lorry or trailer. The lorry or trailer must be equipped with lashing rings and a
wooden floor. Perform loading with suitably trained specialist staff according to the
recommendations of VDI 2700 and VDI 2703 guidelines. Correct dimensioning and
implementation of load securing measures is required for every separate case.
1
2
C 1
1003.GB
C Transportation and commissioning
1 Transportation by crane
MOnly use lifting equipment with sufficient
carrying capacity
(loading weight = own weight + battery
weight; see identification plate of the
truck).
– Park the truck and render it safe (refer
to chapter E).
– Attach the lifting gear to the cross
member of the hoist frame (1) and to
the tow bar (2).
MThe lifting gear must be attached to the
attachment points in such a manner that
it absolutely cannot slip and cannot
come into contact with any attachments
or the overhead guard of the truck when
the truck is lifted.
2 Securing the truck during transport
MThe fork lift truck must be properly secured with wedges and restraints during trans-
port on a lorry or trailer. The lorry or trailer must be equipped with lashing rings and a
wooden floor. Perform loading with suitably trained specialist staff according to the
recommendations of VDI 2700 and VDI 2703 guidelines. Correct dimensioning and
implementation of load securing measures is required for every separate case.
1
2