Jungheinrich ECE 118 User manual

Operating instructions
51092878
ECE 118
G
08.06-
07.08

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0708.GB
Table of Contents
A Correct Use and Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies .......................................................................................... B 2
3 Technical specifications ...................................................................... B 3
3.1 Performance data ................................................................................ B 3
3.2 Dimensions ......................................................................................... B 3
3.3 Table of dimensions ............................................................................ B 3
3.4 EN standards ...................................................................................... B 5
3.5 Operating conditions ........................................................................... B 5
4 Identification points and data plates ................................................... B 6
4.1 Truck data plate .................................................................................. B 7
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Using the truck for the first time .......................................................... C 1
3 Removing the transport lock ............................................................... C 2
4 Moving the truck without using the drive unit ...................................... C 3
5 Securing the truck during transport ..................................................... C 4
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
3.1 Standard version ................................................................................. D 2
4 Charging the battery ............................................................................ D 3
4.1 Charging the battery with a stationary charger ................................... D 3
5 Battery removal and installation .......................................................... D 4
6 Battery discharge indicator (t) ........................................................... D 5
I 1
0708.GB
Table of Contents
A Correct Use and Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies .......................................................................................... B 2
3 Technical specifications ...................................................................... B 3
3.1 Performance data ................................................................................ B 3
3.2 Dimensions ......................................................................................... B 3
3.3 Table of dimensions ............................................................................ B 3
3.4 EN standards ...................................................................................... B 5
3.5 Operating conditions ........................................................................... B 5
4 Identification points and data plates ................................................... B 6
4.1 Truck data plate .................................................................................. B 7
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Using the truck for the first time .......................................................... C 1
3 Removing the transport lock ............................................................... C 2
4 Moving the truck without using the drive unit ...................................... C 3
5 Securing the truck during transport ..................................................... C 4
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
3.1 Standard version ................................................................................. D 2
4 Charging the battery ............................................................................ D 3
4.1 Charging the battery with a stationary charger ................................... D 3
5 Battery removal and installation .......................................................... D 4
6 Battery discharge indicator (t) ........................................................... D 5

0708.GB
I 2
E Operation
1 Safety regulations for the operation of industrial trucks ...................... E 1
2 Controls and indicators ....................................................................... E 2
3 Starting up the truck ............................................................................ E 4
3.1 Switching on the truck ......................................................................... E 4
4 Industrial truck operation ..................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Lifting and depositing loads ................................................................. E 9
4.4 Parking the truck securely ................................................................... E 10
5 Keypad (CANCODE) (o) .................................................................... E 11
5.1 Code lock ............................................................................................ E 11
5.2 Travel programs .................................................................................. E 13
5.3 Parameters .......................................................................................... E 13
5.4 Parameter settings .............................................................................. E 14
5.5 Travel parameters ............................................................................... E 18
6 Display instrument (CANDIS) (o) ....................................................... E 21
6.1 Discharge monitor function ................................................................. E 22
6.2 Operating hours display ...................................................................... E 22
6.3 Power up test ...................................................................................... E 22
7 Troubleshooting .................................................................................. E 23
F Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance safety regulations .......................................................... F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ........................................................................ F 4
5 Maintenance schedule ........................................................................ F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance and repairs ..................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Opening the battery panel ................................................................... F 8
6.3 Opening the front panel ....................................................................... F 8
6.4 Replacing the drive wheel ................................................................... F 9
6.5 Checking the hydraulic oil level ........................................................... F 9
6.6 Checking electrical fuses .................................................................... F 10
6.7 Recommissioning ................................................................................ F 11
7 Decommissioning the industrial truck .................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Returning the truck to operation after decommissioning ..................... F 12
8 Safety checks to be performed at regular intervals and
following any unusual incidents ........................................................... F 12
9 Final de-commissioning, disposal ....................................................... F 12
0708.GB
I 2
E Operation
1 Safety regulations for the operation of industrial trucks ...................... E 1
2 Controls and indicators ....................................................................... E 2
3 Starting up the truck ............................................................................ E 4
3.1 Switching on the truck ......................................................................... E 4
4 Industrial truck operation ..................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Lifting and depositing loads ................................................................. E 9
4.4 Parking the truck securely ................................................................... E 10
5 Keypad (CANCODE) (o) .................................................................... E 11
5.1 Code lock ............................................................................................ E 11
5.2 Travel programs .................................................................................. E 13
5.3 Parameters .......................................................................................... E 13
5.4 Parameter settings .............................................................................. E 14
5.5 Travel parameters ............................................................................... E 18
6 Display instrument (CANDIS) (o) ....................................................... E 21
6.1 Discharge monitor function ................................................................. E 22
6.2 Operating hours display ...................................................................... E 22
6.3 Power up test ...................................................................................... E 22
7 Troubleshooting .................................................................................. E 23
F Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance safety regulations .......................................................... F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ........................................................................ F 4
5 Maintenance schedule ........................................................................ F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance and repairs ..................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Opening the battery panel ................................................................... F 8
6.3 Opening the front panel ....................................................................... F 8
6.4 Replacing the drive wheel ................................................................... F 9
6.5 Checking the hydraulic oil level ........................................................... F 9
6.6 Checking electrical fuses .................................................................... F 10
6.7 Recommissioning ................................................................................ F 11
7 Decommissioning the industrial truck .................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Returning the truck to operation after decommissioning ..................... F 12
8 Safety checks to be performed at regular intervals and
following any unusual incidents ........................................................... F 12
9 Final de-commissioning, disposal ....................................................... F 12

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0406.GB
A Correct Use and Application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load chart are binding for the maximum load capacity. The industrial truck must not
be used in fire or explosion endangered areas, or areas threatened by corrosion or
excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual
the “proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for, and that no danger to life and limb of the user and third parties will result.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood these operating instructions.
MFailure to comply with the operating instructions shall invalidate the warranty.
The same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
0406.GB
A Correct Use and Application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load chart are binding for the maximum load capacity. The industrial truck must not
be used in fire or explosion endangered areas, or areas threatened by corrosion or
excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual
the “proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for, and that no danger to life and limb of the user and third parties will result.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood these operating instructions.
MFailure to comply with the operating instructions shall invalidate the warranty.
The same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.

0406.GB
A 2
0406.GB
A 2

B 1
0708.GB
B Truck Description
1 Application
The ECE 118 is a tiller guided electric truck with an operator position and a backrest.
The truck is designed for lifting and transporting goods on a level surface. The truck
can lift open-bottom or diagonal-board pallets or roll cages that extend beyond
the area of the load wheels. The capacity of the truck is shown on the data plate or
the data capacity plate Qmax.
B 1
0708.GB
B Truck Description
1 Application
The ECE 118 is a tiller guided electric truck with an operator position and a backrest.
The truck is designed for lifting and transporting goods on a level surface. The truck
can lift open-bottom or diagonal-board pallets or roll cages that extend beyond
the area of the load wheels. The capacity of the truck is shown on the data plate or
the data capacity plate Qmax.