Jungheinrich EME 112 User manual

Operating instructions
77800386
EME 112
G
05.00-
07.08

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
fUsed before safety instructions which must be observed to avoid danger to
personnel.
mUsed before notices which must be observed to avoid material damage.
AUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
fUsed before safety instructions which must be observed to avoid danger to
personnel.
mUsed before notices which must be observed to avoid material damage.
AUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0708.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Application ........................................................................................... B 1
2 Description of the assemblies and functions ....................................... B 2
2.1 Truck ................................................................................................... B 3
3 Technical data - standard version ....................................................... B 4
3.1 Performance data for standard trucks ................................................. B 4
3.2 Dimensions ......................................................................................... B 4
3.3 Batteries and motor output .................................................................. B 4
3.4 EN standards ...................................................................................... B 6
3.5 Conditions for application .................................................................... B 6
4 Labels .................................................................................................. B 7
4.1 Truck identification plate ..................................................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving an incapacitated truck (emergency operation) ....................... C 2
D Battery-Servicing,recharging,replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 1
3 Charging the battery using the integrated charger .............................. D 2
3.1 Charging the battery with 230 VAC ..................................................... D 2
3.2 Charging battery with 24 VDC (lorry) .................................................. D 3
4 Replacing the batteries ....................................................................... D 4
5 Discharge LED (discharge indicator) .................................................. D 5
E Operation
1 Safety regulations governing the operation of the fork lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 4
4 Operation of the fork lift truck .............................................................. E 5
4.1 Safety regulations applicable when operating the truck ...................... E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up and setting down loads ...................................................... E 8
4.4 Parking the truck and rendering it safe ............................................... E 9
I 1
0708.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Application ........................................................................................... B 1
2 Description of the assemblies and functions ....................................... B 2
2.1 Truck ................................................................................................... B 3
3 Technical data - standard version ....................................................... B 4
3.1 Performance data for standard trucks ................................................. B 4
3.2 Dimensions ......................................................................................... B 4
3.3 Batteries and motor output .................................................................. B 4
3.4 EN standards ...................................................................................... B 6
3.5 Conditions for application .................................................................... B 6
4 Labels .................................................................................................. B 7
4.1 Truck identification plate ..................................................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving an incapacitated truck (emergency operation) ....................... C 2
D Battery-Servicing,recharging,replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 1
3 Charging the battery using the integrated charger .............................. D 2
3.1 Charging the battery with 230 VAC ..................................................... D 2
3.2 Charging battery with 24 VDC (lorry) .................................................. D 3
4 Replacing the batteries ....................................................................... D 4
5 Discharge LED (discharge indicator) .................................................. D 5
E Operation
1 Safety regulations governing the operation of the fork lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 4
4 Operation of the fork lift truck .............................................................. E 5
4.1 Safety regulations applicable when operating the truck ...................... E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up and setting down loads ...................................................... E 8
4.4 Parking the truck and rendering it safe ............................................... E 9

0708.GB
I 2
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection .................................F 1
2 Safety regulations applicable to truck maintenance .............................F 1
3 Maintenance checklist ..........................................................................F 3
4 Hydraulic oil level .................................................................................F 4
5 Fuels, coolants and lubricants ..............................................................F 4
6 Notes regarding maintenance ..............................................................F 5
6.1 Preparing the truck for maintenance work ...........................................F 5
6.2 Removing front hood and front wall .....................................................F 5
6.3 Checking the electric fuses ..................................................................F 6
6.4 Recommissioning the truck ..................................................................F 6
7 Decommissioning the fork-lift truck ......................................................F 7
7.1 Measures to be taken during decommissioning ...................................F 7
7.2 Recommissioning the truck ..................................................................F 8
8 Safety checks to be performed at regular intervals and following
any unusual incidents ...........................................................................F 8
9 Final de-commissioning, disposal ........................................................F 8
10 Faul localisation and identification .......................................................F 9
10.1 Fault localisation ..................................................................................F 9
10.2 Fault identification (flash codes emitted by the LED on the
control board) .......................................................................................F 10
10.3 Circuit diagram .....................................................................................F 11
0708.GB
I 2
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection .................................F 1
2 Safety regulations applicable to truck maintenance .............................F 1
3 Maintenance checklist ..........................................................................F 3
4 Hydraulic oil level .................................................................................F 4
5 Fuels, coolants and lubricants ..............................................................F 4
6 Notes regarding maintenance ..............................................................F 5
6.1 Preparing the truck for maintenance work ...........................................F 5
6.2 Removing front hood and front wall .....................................................F 5
6.3 Checking the electric fuses ..................................................................F 6
6.4 Recommissioning the truck ..................................................................F 6
7 Decommissioning the fork-lift truck ......................................................F 7
7.1 Measures to be taken during decommissioning ...................................F 7
7.2 Recommissioning the truck ..................................................................F 8
8 Safety checks to be performed at regular intervals and following
any unusual incidents ...........................................................................F 8
9 Final de-commissioning, disposal ........................................................F 8
10 Faul localisation and identification .......................................................F 9
10.1 Fault localisation ..................................................................................F 9
10.2 Fault identification (flash codes emitted by the LED on the
control board) .......................................................................................F 10
10.3 Circuit diagram .....................................................................................F 11

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0600.GB
A Correct use and application of the truck
AThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these ope-
rating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
mIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained. Any approval obtained from local authorities does
not, however, make the approval by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
AThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these ope-
rating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
mIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained. Any approval obtained from local authorities does
not, however, make the approval by the manufacturer unnecessary.

0600.GB
A 2
0600.GB
A 2

B 1
1001.GB
B Description of the truck
1 Application
The truck is intended for transporting goods on a level floor. It can pick up pallets that
are open to the ground or trolleys. The capacity of the truck can be found on the ca-
pacity label Qmax.
mThe EME truck has been designed for light duty, maximum continuous operation
should not exceed 2 hours.
Truck type, load capacity and motor output:
Type Load capacity Motor output
EME 1200 kg 0.3 kW AC
B 1
1001.GB
B Description of the truck
1 Application
The truck is intended for transporting goods on a level floor. It can pick up pallets that
are open to the ground or trolleys. The capacity of the truck can be found on the ca-
pacity label Qmax.
mThe EME truck has been designed for light duty, maximum continuous operation
should not exceed 2 hours.
Truck type, load capacity and motor output:
Type Load capacity Motor output
EME 1200 kg 0.3 kW AC

1001.GB
B 2
2 Description of the assemblies and functions
Item Designation
1tControl shaft
2tCollision protection button
3tController
4tBattery charge plug 230 VAC
(integrated battery charger, 24 V / 6,5 A)
5tEmergency-off switch/ key switch
6oBattery charge connection 24 VDC (lorry charging)
7tDischarge control LED (discharge indicator)
8tLoad lifting device
9tLoad-bearing wheel
10 tFront hood
11 tFront wall
12 tDrive wheel
t=Standard equipment o= Optional equipment
1001.GB
B 2
2 Description of the assemblies and functions
Item Designation
1tControl shaft
2tCollision protection button
3tController
4tBattery charge plug 230 VAC
(integrated battery charger, 24 V / 6,5 A)
5tEmergency-off switch/ key switch
6oBattery charge connection 24 VDC (lorry charging)
7tDischarge control LED (discharge indicator)
8tLoad lifting device
9tLoad-bearing wheel
10 tFront hood
11 tFront wall
12 tDrive wheel
t=Standard equipment o= Optional equipment

B 3
1001.GB
2.1 Truck
Construction: EME is a three-wheel truck with steered drive wheel (12) and two load
wheels (9). The easy-to-open hood (10) provides good accessiblity to all units. The
control elements are located at the control shaft head.
Safety features:
– The truck chassis protects the feet of the operator and, in case of collisions, the
load lying on the pallet.
– The control shaft (1) ensures that the operator is at a safe distance from the truck.
Due to its shape it slides upward at the operator's body in case of danger, until the
truck decelerates.
– When the control shaft (1) is released, a gas pressure spring causes it to be pushed
into the upper braking position.
– The collision protection button (2) in the control shaft head reacts when touched.
The direction of travel is reversed and the truck moves away from the operator.
– By pressing the emergency-off switch (5) all electrical functions are disabled.
Operating controls and indicators: The operating controls for lifting, lowering,
inching speed and the horn function are arranged on the control shaft (1).
The truck is equipped with a discharge control LED (discharge indicator) (7).
In order to protect the battery against deep discharging, the function Lifting is swit-
ched off at a residual capacity of 20%.
Drive system: The drive system is arranged symmetrically. The 0.3 kW drive motor
drives the drive wheel (12) via a transmission. Reversing the direction of travel by
using the controller (3) in the control shaft head allows the truck to be braked by coun-
ter-current braking.
Steering system: The truck is steered using the control shaft (1). The steering range
is approx. 90°to either side.
Brake system: A spring pressure brake (service brake) acts directly upon the drive
motor. Tilting the control shaft (1) into the upper or lower braking area causes the
truck to be braked.
Hydraulic system: The lifting and lowering functions are triggered using the control
buttons on the control shaft head. When the lifting function is activated, the pump unit
starts up. Hydraulic oil is pumped from the oil reservoir into the cylinder. The load lif-
ting device (8) is lifted.
Electrical system: 24 Volt system. As standard, the truck is equipped with electronic
three-phase current control.
B 3
1001.GB
2.1 Truck
Construction: EME is a three-wheel truck with steered drive wheel (12) and two load
wheels (9). The easy-to-open hood (10) provides good accessiblity to all units. The
control elements are located at the control shaft head.
Safety features:
– The truck chassis protects the feet of the operator and, in case of collisions, the
load lying on the pallet.
– The control shaft (1) ensures that the operator is at a safe distance from the truck.
Due to its shape it slides upward at the operator's body in case of danger, until the
truck decelerates.
– When the control shaft (1) is released, a gas pressure spring causes it to be pushed
into the upper braking position.
– The collision protection button (2) in the control shaft head reacts when touched.
The direction of travel is reversed and the truck moves away from the operator.
– By pressing the emergency-off switch (5) all electrical functions are disabled.
Operating controls and indicators: The operating controls for lifting, lowering,
inching speed and the horn function are arranged on the control shaft (1).
The truck is equipped with a discharge control LED (discharge indicator) (7).
In order to protect the battery against deep discharging, the function Lifting is swit-
ched off at a residual capacity of 20%.
Drive system: The drive system is arranged symmetrically. The 0.3 kW drive motor
drives the drive wheel (12) via a transmission. Reversing the direction of travel by
using the controller (3) in the control shaft head allows the truck to be braked by coun-
ter-current braking.
Steering system: The truck is steered using the control shaft (1). The steering range
is approx. 90°to either side.
Brake system: A spring pressure brake (service brake) acts directly upon the drive
motor. Tilting the control shaft (1) into the upper or lower braking area causes the
truck to be braked.
Hydraulic system: The lifting and lowering functions are triggered using the control
buttons on the control shaft head. When the lifting function is activated, the pump unit
starts up. Hydraulic oil is pumped from the oil reservoir into the cylinder. The load lif-
ting device (8) is lifted.
Electrical system: 24 Volt system. As standard, the truck is equipped with electronic
three-phase current control.

1001.GB
B 4
3 Technical data - standard version
ATechnical data specified according to VDI 2198.
Technical data are subject to alteration and additions.
3.1 Performance data for standard trucks
3.2 Dimensions
* Ast includes a safety distance of 200 mm
3.3 Batteries and motor output
Designation EME
Q Rated load capacity 1200 kg
C Load centre 600 mm
Travelling speed with / without load 4.2 / 5 km/h
Lifting speed with / without load 20 / 30 cm/s
Lowering speed with / without load 30 / 20 cm/s
Designation Standard
EME
Broad version
EME
h3Lifting height 95 ±5 95 ±5 mm
h13 Lowered height 82 82 mm
s Thickness of fork 50 50 mm
y Wheel base, load part lowered 1218 1218 mm
l Fork length 1177 1177 mm
l1Truck length 1555 1555 mm
l2Front section length 378 378 mm
e Fork width 150 150 mm
b1Truck width 700 700 mm
b5Distance between the forks,
outside 520 650 mm
b11 Track width of load section 370 500 mm
m2Ground clearance 32 32 mm
Wa Turning radius 1425 1425 mm
Ast* Aisle width
1000x1200 in transversal dir. 1640 1640 mm
Ast* Aisle width
800x1200 in longitudinal dir. 1840 1840 mm
EME
Battery 2 x 12 V / 42 Ah in series
Motor output 0.3 kW
1001.GB
B 4
3 Technical data - standard version
ATechnical data specified according to VDI 2198.
Technical data are subject to alteration and additions.
3.1 Performance data for standard trucks
3.2 Dimensions
* Ast includes a safety distance of 200 mm
3.3 Batteries and motor output
Designation EME
Q Rated load capacity 1200 kg
C Load centre 600 mm
Travelling speed with / without load 4.2 / 5 km/h
Lifting speed with / without load 20 / 30 cm/s
Lowering speed with / without load 30 / 20 cm/s
Designation Standard
EME
Broad version
EME
h3Lifting height 95 ±5 95 ±5 mm
h13 Lowered height 82 82 mm
s Thickness of fork 50 50 mm
y Wheel base, load part lowered 1218 1218 mm
l Fork length 1177 1177 mm
l1Truck length 1555 1555 mm
l2Front section length 378 378 mm
e Fork width 150 150 mm
b1Truck width 700 700 mm
b5Distance between the forks,
outside 520 650 mm
b11 Track width of load section 370 500 mm
m2Ground clearance 32 32 mm
Wa Turning radius 1425 1425 mm
Ast* Aisle width
1000x1200 in transversal dir. 1640 1640 mm
Ast* Aisle width
800x1200 in longitudinal dir. 1840 1840 mm
EME
Battery 2 x 12 V / 42 Ah in series
Motor output 0.3 kW

B 5
1001.GB
c
Q
1264
687
h13 h3
y
145
l1
l
l2
Wa
Ast
100 100
b1
b5
e
b11
m2
s
39
B 5
1001.GB
c
Q
1264
687
h13 h3
y
145
l1
l
l2
Wa
Ast
100 100
b1
b5
e
b11
m2
s
39

1001.GB
B 6
3.4 EN standards
Continuous sound level: 66 dB(A)
according to prEN 12053 as stipulated in ISO 4871
AThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.30 m/s2
according to prEN 13059
AThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical pla-
ne. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit va-
lues for electromagnetic emission and interference im-
munity as well as testing of static electricity discharge ac-
cording to prEN 12895 and the references to other
standards contained therein.
AElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.5 Conditions for application
Ambient temperature
- during operation: 0 °C to 40 °C
AIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5°C or in cold stores respectively with extreme
temperatures or humidity changes.
1001.GB
B 6
3.4 EN standards
Continuous sound level: 66 dB(A)
according to prEN 12053 as stipulated in ISO 4871
AThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.30 m/s2
according to prEN 13059
AThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical pla-
ne. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit va-
lues for electromagnetic emission and interference im-
munity as well as testing of static electricity discharge ac-
cording to prEN 12895 and the references to other
standards contained therein.
AElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.5 Conditions for application
Ambient temperature
- during operation: 0 °C to 40 °C
AIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5°C or in cold stores respectively with extreme
temperatures or humidity changes.

B 7
1001.GB
4 Labels
Item Designation
13 Load capacity Qmax
14 Truck identification plate
15 Eye for crane loading
16 Prohibitive sign “Do not ride on the truck”
17 Label “Application points for lifting jack”
17.1 Truck number (embossed)
18 Warning sign “Caution: electronics and low voltage”
Q max 1200kg
X xx xx
xxxx xx
Xxx
Xxxx
Xxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxxxx
Xxxxxxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxx
Xxxxxx
Xxxxxx
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Xxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xx
mV
1,5 V
Q max 2645lb
13
18
15
16
17
14
17.1
17.1
B 7
1001.GB
4 Labels
Item Designation
13 Load capacity Qmax
14 Truck identification plate
15 Eye for crane loading
16 Prohibitive sign “Do not ride on the truck”
17 Label “Application points for lifting jack”
17.1 Truck number (embossed)
18 Warning sign “Caution: electronics and low voltage”
Q max 1200kg
X xx xx
xxxx xx
Xxx
Xxxx
Xxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxx
Xxxxxxx
Xxxxxxxxxx
Xxxxxx
Xxxxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxx
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Xxxxxxx
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Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xx
mV
1,5 V
Q max 2645lb
13
18
15
16
17
14
17.1
17.1

1001.GB
B 8
4.1 Truck identification plate
AIn the event of queries relating to the truck or spare part orders, please state the serial
no. (20) of the truck.
Pos. Designation Pos. Designation
19 Type 26 Drive power in kW
20 Serial No. 27 Customer no.
21 Rated capacity in kg 28 Min./max. battery weight in kg
22 Battery: Voltage V
Ampere hours Ah
29 Empty weight without battery in
kg
23 Manufacturer 30 Year of manufacture
24 Order no. 31 Manufacturer logo
25 Load centre distance in mm
kg
kg mm kg
Xxx
Xxxx
Xxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
VkW
Xxxxxxxxx
Xxxxxxxxxx
xxxxxxxxxx
xxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
19
20
21
22
23
24
26
30
29
28
27
25
31
1001.GB
B 8
4.1 Truck identification plate
AIn the event of queries relating to the truck or spare part orders, please state the serial
no. (20) of the truck.
Pos. Designation Pos. Designation
19 Type 26 Drive power in kW
20 Serial No. 27 Customer no.
21 Rated capacity in kg 28 Min./max. battery weight in kg
22 Battery: Voltage V
Ampere hours Ah
29 Empty weight without battery in
kg
23 Manufacturer 30 Year of manufacture
24 Order no. 31 Manufacturer logo
25 Load centre distance in mm
kg
kg mm kg
Xxx
Xxxx
Xxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
VkW
Xxxxxxxxx
Xxxxxxxxxx
xxxxxxxxxx
xxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
19
20
21
22
23
24
26
30
29
28
27
25
31

C 1
0301.GB
C Transportation and commissioning
1 Transportation by crane
mOnly use lifting gear of adequate capacity
(loading weight =dead weight +battery weight; see truck identification plate).
ALifting points (1) are provided or loading the truck by means of crane gear. The lifting
points are covered by plastic covers that must be re-inserted after transport.
– Park the truck and render it safe
(see chapter E).
– Attach the crane gear to the lifting eye
(1).
mThe crane gear must be attached to the
lifting eye in such a manner that it
cannot slip!
The crane gear must be attached in
such a manner that it does not touch
any attachments during lifting.
2 Commissioning
mThe truck must only be operated on bat-
tery current! Cables connected to the
battery (trailing cables) must be less
than 6 m in length.
To prepare the truck for operation after delivery or transportation, the following ope-
rations must be performed:
– Check the equipment for completeness.
– If necessary, install the battery. Make sure that the battery cable is not damaged.
– Charge the battery (see chapter D).
– Put the truck into operation in the stipulated manner (see chapter E).
AWhen the truck is parked, the surface of the tyres may flatten. The flattening will dis-
appear after the truck has been operated for a short time.
C 1
0301.GB
C Transportation and commissioning
1 Transportation by crane
mOnly use lifting gear of adequate capacity
(loading weight =dead weight +battery weight; see truck identification plate).
ALifting points (1) are provided or loading the truck by means of crane gear. The lifting
points are covered by plastic covers that must be re-inserted after transport.
– Park the truck and render it safe
(see chapter E).
– Attach the crane gear to the lifting eye
(1).
mThe crane gear must be attached to the
lifting eye in such a manner that it
cannot slip!
The crane gear must be attached in
such a manner that it does not touch
any attachments during lifting.
2 Commissioning
mThe truck must only be operated on bat-
tery current! Cables connected to the
battery (trailing cables) must be less
than 6 m in length.
To prepare the truck for operation after delivery or transportation, the following ope-
rations must be performed:
– Check the equipment for completeness.
– If necessary, install the battery. Make sure that the battery cable is not damaged.
– Charge the battery (see chapter D).
– Put the truck into operation in the stipulated manner (see chapter E).
AWhen the truck is parked, the surface of the tyres may flatten. The flattening will dis-
appear after the truck has been operated for a short time.

0301.GB
C 2
3 Moving an incapacitated truck (emergency operation)
To move the truck by emergency operation, the electromagnetically applied brake
must be released.
– Losen screws (2).
– Remove front wall (3).
– Losen fastening screws (4) until the truck can be moved (no braking action).
The truck can now be moved.
mAfter setting down the truck at the destination, the fastening screws (4) must be re-
tightened.
Braking action is restored!
2
3
4
2
0301.GB
C 2
3 Moving an incapacitated truck (emergency operation)
To move the truck by emergency operation, the electromagnetically applied brake
must be released.
– Losen screws (2).
– Remove front wall (3).
– Losen fastening screws (4) until the truck can be moved (no braking action).
The truck can now be moved.
mAfter setting down the truck at the destination, the fastening screws (4) must be re-
tightened.
Braking action is restored!
2
3
4
2

D 1
1001.GB
D Battery-Servicing,recharging,replacement
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe before any operations on batteries are
undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions of the manufacturer of the battery and of the battery recharging
station, must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when
handling batteries. No inflammable substances or spark-generating materials must
be present or stored within a distance of 2 meters of the truck parked for battery re-
charging. The location must be well ventilated and fire fighting equipment must be
kept ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
mBefore closing the battery hood, make sure that the battery cable cannot be dama-
ged.
fBatteries contain dissolved acid which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid. Spilled battery acid must be immediately neutralized.
mOnly batteries with closed tray may be used.
fBattery weight and dimensions have considerable influence on operational safety of
the truck. Changing the battery equipment is not permitted without prior approval by
the manufacturer.
2Batterytypes
mThe truck is equipped with maintenance-free battery types (refer to chapter B). These
batteries must NOT refilled with distilled water. The covers of the cells are tightly clo-
sed. Opening the covers will destroy the battery!
The battery weight is given on the battery identification plate.
D 1
1001.GB
D Battery-Servicing,recharging,replacement
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe before any operations on batteries are
undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions of the manufacturer of the battery and of the battery recharging
station, must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when
handling batteries. No inflammable substances or spark-generating materials must
be present or stored within a distance of 2 meters of the truck parked for battery re-
charging. The location must be well ventilated and fire fighting equipment must be
kept ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
mBefore closing the battery hood, make sure that the battery cable cannot be dama-
ged.
fBatteries contain dissolved acid which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid. Spilled battery acid must be immediately neutralized.
mOnly batteries with closed tray may be used.
fBattery weight and dimensions have considerable influence on operational safety of
the truck. Changing the battery equipment is not permitted without prior approval by
the manufacturer.
2Batterytypes
mThe truck is equipped with maintenance-free battery types (refer to chapter B). These
batteries must NOT refilled with distilled water. The covers of the cells are tightly clo-
sed. Opening the covers will destroy the battery!
The battery weight is given on the battery identification plate.