Jungheinrich EJC 212-220 User manual

Operating Instructions
50460011
EJC 212-220
G
12.05 -
03.07

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0306.GB
Index:
A Correct use and application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies .......................................................................................... B 2
3 Standard Version Specifications ......................................................... B 3
3.1 Performance data for standard trucks ................................................. B 3
3.2 Dimensions EJC 212/214 .................................................................... B 3
3.3 Dimensions EJC 216/220 .................................................................... B 4
3.4 EN norms ............................................................................................ B 6
3.5 Conditions of use ................................................................................ B 6
4 Identification points and data plates .................................................... B 7
4.1 Truck data plate .................................................................................. B 8
4.2 Capacity .............................................................................................. B 8
4.3 Plate, order, inventory and service nos. (o) ...................................... B 9
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 2
3 Using the truck for the first time .......................................................... C 3
4 Operating the truck without its own drive system ................................ C 4
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
4.1 Charging the battery with an on-board charger (o) ............................ D 3
4.2 Charging the battery with a stationary charger (o) ............................. D 6
5 Battery removal and installation .......................................................... D 8
5.1 Lifting the battery out from the top ...................................................... D 8
5.2 Lateral battery replacement (o) ......................................................... D 9
6 Battery discharge indicator .................................................................. D 10
6.1 Battery Discharge Indicator (t) .......................................................... D 10
6.2 Candis display instrument (o) ............................................................ D 11
I 1
0306.GB
Index:
A Correct use and application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies .......................................................................................... B 2
3 Standard Version Specifications ......................................................... B 3
3.1 Performance data for standard trucks ................................................. B 3
3.2 Dimensions EJC 212/214 .................................................................... B 3
3.3 Dimensions EJC 216/220 .................................................................... B 4
3.4 EN norms ............................................................................................ B 6
3.5 Conditions of use ................................................................................ B 6
4 Identification points and data plates .................................................... B 7
4.1 Truck data plate .................................................................................. B 8
4.2 Capacity .............................................................................................. B 8
4.3 Plate, order, inventory and service nos. (o) ...................................... B 9
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 2
3 Using the truck for the first time .......................................................... C 3
4 Operating the truck without its own drive system ................................ C 4
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
4.1 Charging the battery with an on-board charger (o) ............................ D 3
4.2 Charging the battery with a stationary charger (o) ............................. D 6
5 Battery removal and installation .......................................................... D 8
5.1 Lifting the battery out from the top ...................................................... D 8
5.2 Lateral battery replacement (o) ......................................................... D 9
6 Battery discharge indicator .................................................................. D 10
6.1 Battery Discharge Indicator (t) .......................................................... D 10
6.2 Candis display instrument (o) ............................................................ D 11

0306.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 6
4 Using the industrial truck ..................................................................... E 8
4.1 Safety regulations for truck operation ................................................. E 8
4.2 Travelling, Steering, Braking ............................................................... E 9
4.3 Collecting and depositing loads .......................................................... E 12
5 Emergency lowering ............................................................................ E 13
5.1 Park the truck securely ........................................................................ E 14
6 CANCODE keypad (o) ....................................................................... E 14
6.1 Code Lock ........................................................................................... E 14
6.2 Travel programs .................................................................................. E 16
6.3 Parameters .......................................................................................... E 16
6.4 Parameter Settings ............................................................................. E 17
6.5 Travel parameters ............................................................................... E 21
7 Display instrument (CANDIS) (o) ....................................................... E 24
7.1 Discharge monitor function ................................................................. E 25
7.2 Operating hours display ...................................................................... E 25
7.3 Power up test ...................................................................................... E 25
7.4 Troubleshooting .................................................................................. E 26
F Forklift Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance Checklist ........................................................................ F 4
5 EJC 212 – 220 Maintenance Schedule ............................................... F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Remove the front panel ....................................................................... F 8
6.3 Remove the drive panel ...................................................................... F 8
6.4 Checking the hydraulic oil level ........................................................... F 9
6.5 Flushing the gauze filter, Replacing the gauze filter ........................... F 10
6.6 Replace the filter cartridge .................................................................. F 10
6.7 Checking electrical fuses .................................................................... F 11
6.8 Recommissioning ................................................................................ F 12
7 Decommissioning the industrial truck .................................................. F 12
7.1 Prior to decommissioning: ................................................................... F 12
7.2 During decommissioning: .................................................................... F 12
7.3 Restoring the truck to operation after decommissioning ..................... F 13
8 Safety tests to be performed at intervals and after unusual events
(D: Accident prevention check according to BGV D27 .................... F 13
9 Final de-commissioning, disposal ....................................................... F 13
0306.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 6
4 Using the industrial truck ..................................................................... E 8
4.1 Safety regulations for truck operation ................................................. E 8
4.2 Travelling, Steering, Braking ............................................................... E 9
4.3 Collecting and depositing loads .......................................................... E 12
5 Emergency lowering ............................................................................ E 13
5.1 Park the truck securely ........................................................................ E 14
6 CANCODE keypad (o) ....................................................................... E 14
6.1 Code Lock ........................................................................................... E 14
6.2 Travel programs .................................................................................. E 16
6.3 Parameters .......................................................................................... E 16
6.4 Parameter Settings ............................................................................. E 17
6.5 Travel parameters ............................................................................... E 21
7 Display instrument (CANDIS) (o) ....................................................... E 24
7.1 Discharge monitor function ................................................................. E 25
7.2 Operating hours display ...................................................................... E 25
7.3 Power up test ...................................................................................... E 25
7.4 Troubleshooting .................................................................................. E 26
F Forklift Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance Checklist ........................................................................ F 4
5 EJC 212 – 220 Maintenance Schedule ............................................... F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Remove the front panel ....................................................................... F 8
6.3 Remove the drive panel ...................................................................... F 8
6.4 Checking the hydraulic oil level ........................................................... F 9
6.5 Flushing the gauze filter, Replacing the gauze filter ........................... F 10
6.6 Replace the filter cartridge .................................................................. F 10
6.7 Checking electrical fuses .................................................................... F 11
6.8 Recommissioning ................................................................................ F 12
7 Decommissioning the industrial truck .................................................. F 12
7.1 Prior to decommissioning: ................................................................... F 12
7.2 During decommissioning: .................................................................... F 12
7.3 Restoring the truck to operation after decommissioning ..................... F 13
8 Safety tests to be performed at intervals and after unusual events
(D: Accident prevention check according to BGV D27 .................... F 13
9 Final de-commissioning, disposal ....................................................... F 13

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
1004.GB
A Correct use and application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas, or areas threatened by corrosion
or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
1004.GB
A Correct use and application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas, or areas threatened by corrosion
or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.

1004.GB
A 2
1004.GB
A 2

B 1
0306.GB
B Truck Description
1 Application
The EJC is a four wheel, tiller guided electric truck with a steered drive wheel.
It is designed for use on level floors to lift and transport palletised goods. Open bottom
pallets or roll cages can be lifted.
The capacity can be obtained from the data plate.
The capacity with respect to lift height and load centre of gravity is indicated on the
capacity plate.
B 1
0306.GB
B Truck Description
1 Application
The EJC is a four wheel, tiller guided electric truck with a steered drive wheel.
It is designed for use on level floors to lift and transport palletised goods. Open bottom
pallets or roll cages can be lifted.
The capacity can be obtained from the data plate.
The capacity with respect to lift height and load centre of gravity is indicated on the
capacity plate.

0306.GB
B 2
2 Assemblies
M1)The truck must not be operated without the emergency disconnect (see chapter C).
Item EJC 212-220 Description
1oCharge display
2tKey switch
3oCANCODE keypad
oISM Access Module
4tBattery discharge indicator /hourmeter
oCANDIS display instrument
5tTiller and grip
6tCrawl button
7tTravel switch
8tCollision safety switch
9tMast
10 tMast guard; optional protective frame
11 tBattery panel
12 tBattery connector (emergency disconnect) 1)
13 tLift mechanism
14 oCharger
15 tFront panel
16 tCaster wheel
17 oDocument pocket
18 tDrive wheel
t= Standard equipment o = Optional Equipment
1
2
3
4
5
7
8
7
6
9
10
11
12
13
14
15
16
18 17
0306.GB
B 2
2 Assemblies
M1)The truck must not be operated without the emergency disconnect (see chapter C).
Item EJC 212-220 Description
1oCharge display
2tKey switch
3oCANCODE keypad
oISM Access Module
4tBattery discharge indicator /hourmeter
oCANDIS display instrument
5tTiller and grip
6tCrawl button
7tTravel switch
8tCollision safety switch
9tMast
10 tMast guard; optional protective frame
11 tBattery panel
12 tBattery connector (emergency disconnect) 1)
13 tLift mechanism
14 oCharger
15 tFront panel
16 tCaster wheel
17 oDocument pocket
18 tDrive wheel
t= Standard equipment o = Optional Equipment
1
2
3
4
5
7
8
7
6
9
10
11
12
13
14
15
16
18 17

B 3
0306.GB
3 Standard Version Specifications
ZTechnical specification details in accordance with VDI 2198. Technical modifications
and additions reserved.
3.1 Performance data for standard trucks
3.2 Dimensions EJC 212/214
1)for 100 mm free lift (h2)
2)DZ + 35 mm
Description EJC 212 EJC 214 EJC 216 EJC 220
Q Rated capacity 1200 1400 1600 2000 kg
c Load centre distance
Standard fork length
600 600 600 600 mm
Travel speed
w. nominal load / w.o. load
6,0 / 6,0 6,0 / 6,0 6,0 / 6,0 6,0 / 6,0 km/h
Raise lift speed
w. nominal load / w.o. load
15 / 26 15 / 26 14 / 26 10 / 18 cm/s
Lowering speed
w. nominal load / w.o. load
40 / 40 40 / 40 40 / 40 40 / 40 cm/s
Max. gradeability (5 min rating)
w / w.o. load
8 / 16 8 / 16 7 / 16 7 / 16 %
Description EJC 212 EJC 214
h1 Height (retracted) ZT1) 1750 – 2650 1750 – 2650 mm
h1 Height (retracted) ZZ1) 1700 – 2600 1700 – 2600 mm
h1 Height (retracted) DZ1) 1830 – 2250 1830 – 2250 mm
h2 Free lift ZT 100 100 mm
h2 Free lift ZZ 1223 – 2123 1223 – 2123 mm
h2 Free lift DZ 1356 – 1776 1356 – 1776
h3 Lift (mast-dependent) ZT 2500 – 4300 2500 – 4300 mm
h3 Lift (mast-dependent) ZZ 2500 – 4300 2500 – 4300 mm
h3 Lift (mast-dependent) DZ 4090 – 5350 4090 – 5350 mm
h4 Extended mast height ZT 2977 – 4777 2977 – 4777 mm
h4 Extended mast height ZZ 2977– 4777 2977– 4777 mm
h4 Extended mast height DZ 4565 – 5825 4565 – 5825 mm
h13 Load fork lowered 90 90 mm
h14 Tiller height in min/max travel
position
768/1298 768/1298 mm
y Wheelbase 1277/1357 1277/1357 mm
l1 Overall length 1896/1976 1896/1976 mm
l2 Headlength 746/826 746/826 mm
b1 Truck width 802 802 mm
b5 Width across forks 570 570 mm
m2 Ground clearance 30 30 mm
Ast Working aisle width
1000 x 1200 crosswise
2364/24432) 2364/24432) mm
Ast Working aisle width
800 x 1200 longit. (in accordance
with VDI)
2337/24162) 2337/24162) mm
Wa Turning radius in crawl mode
(tiller vertical)
1488/1567 1488/1567 mm
B 3
0306.GB
3 Standard Version Specifications
ZTechnical specification details in accordance with VDI 2198. Technical modifications
and additions reserved.
3.1 Performance data for standard trucks
3.2 Dimensions EJC 212/214
1)for 100 mm free lift (h2)
2)DZ + 35 mm
Description EJC 212 EJC 214 EJC 216 EJC 220
Q Rated capacity 1200 1400 1600 2000 kg
c Load centre distance
Standard fork length
600 600 600 600 mm
Travel speed
w. nominal load / w.o. load
6,0 / 6,0 6,0 / 6,0 6,0 / 6,0 6,0 / 6,0 km/h
Raise lift speed
w. nominal load / w.o. load
15 / 26 15 / 26 14 / 26 10 / 18 cm/s
Lowering speed
w. nominal load / w.o. load
40 / 40 40 / 40 40 / 40 40 / 40 cm/s
Max. gradeability (5 min rating)
w / w.o. load
8 / 16 8 / 16 7 / 16 7 / 16 %
Description EJC 212 EJC 214
h1 Height (retracted) ZT1) 1750 – 2650 1750 – 2650 mm
h1 Height (retracted) ZZ1) 1700 – 2600 1700 – 2600 mm
h1 Height (retracted) DZ1) 1830 – 2250 1830 – 2250 mm
h2 Free lift ZT 100 100 mm
h2 Free lift ZZ 1223 – 2123 1223 – 2123 mm
h2 Free lift DZ 1356 – 1776 1356 – 1776
h3 Lift (mast-dependent) ZT 2500 – 4300 2500 – 4300 mm
h3 Lift (mast-dependent) ZZ 2500 – 4300 2500 – 4300 mm
h3 Lift (mast-dependent) DZ 4090 – 5350 4090 – 5350 mm
h4 Extended mast height ZT 2977 – 4777 2977 – 4777 mm
h4 Extended mast height ZZ 2977– 4777 2977– 4777 mm
h4 Extended mast height DZ 4565 – 5825 4565 – 5825 mm
h13 Load fork lowered 90 90 mm
h14 Tiller height in min/max travel
position
768/1298 768/1298 mm
y Wheelbase 1277/1357 1277/1357 mm
l1 Overall length 1896/1976 1896/1976 mm
l2 Headlength 746/826 746/826 mm
b1 Truck width 802 802 mm
b5 Width across forks 570 570 mm
m2 Ground clearance 30 30 mm
Ast Working aisle width
1000 x 1200 crosswise
2364/24432) 2364/24432) mm
Ast Working aisle width
800 x 1200 longit. (in accordance
with VDI)
2337/24162) 2337/24162) mm
Wa Turning radius in crawl mode
(tiller vertical)
1488/1567 1488/1567 mm

0306.GB
B 4
3.3 Dimensions EJC 216/220
1)for 100 mm free lift (h2)
2)DZ + 35 mm
Description EJC 216 EJC 220
h1 Height (retracted) ZT1) 1750 – 2650 1750 – 2650 mm
h1 Height (retracted) ZZ1) 1700 – 2600 1700 – 2600 mm
h1 Height (retracted) DZ1) 1830 – 2250 1830 – 2250 mm
h2 Free lift ZT 100 100 mm
h2 Free lift ZZ 1173 – 2073 1223 – 2123 mm
h2 Free lift DZ 1306 – 1726 1356 – 1776
h3 Lift (mast-dependent) ZT 2400 – 4200 2500 – 4300 mm
h3 Lift (mast-dependent) ZZ 2400 – 4200 2500 – 4300 mm
h3 Lift (mast-dependent) DZ 3990 – 5250 4090 – 5350 mm
h4 Extended mast height ZT 2927 – 4727 2977 – 4777 mm
h4 Extended mast height ZZ 2927– 4727 2977– 4777 mm
h4 Extended mast height DZ 4515 – 5775 4565 – 5825 mm
h13 Load fork lowered 90 90 mm
h14 Tiller height in min/max travel
position
768/1298 768/1298 mm
y Wheelbase 1277/1357 1277/1357 mm
l1 Overall length 1896/1976 1896/1976 mm
l2 Headlength 746/826 826 mm
b1 Truck width 802 802 mm
b5 Width across forks 570 570 mm
m2 Ground clearance 30 20 mm
Ast Working aisle width
1000 x 1200 crosswise
2364/24432) 2364/24432) mm
Ast Working aisle width
800 x 1200 longit. (in accordance
with VDI)
2337/24162) 2337/24162) mm
Wa Turning radius in crawl mode
(tiller vertical)
1488/1567 1488/1567 mm
0306.GB
B 4
3.3 Dimensions EJC 216/220
1)for 100 mm free lift (h2)
2)DZ + 35 mm
Description EJC 216 EJC 220
h1 Height (retracted) ZT1) 1750 – 2650 1750 – 2650 mm
h1 Height (retracted) ZZ1) 1700 – 2600 1700 – 2600 mm
h1 Height (retracted) DZ1) 1830 – 2250 1830 – 2250 mm
h2 Free lift ZT 100 100 mm
h2 Free lift ZZ 1173 – 2073 1223 – 2123 mm
h2 Free lift DZ 1306 – 1726 1356 – 1776
h3 Lift (mast-dependent) ZT 2400 – 4200 2500 – 4300 mm
h3 Lift (mast-dependent) ZZ 2400 – 4200 2500 – 4300 mm
h3 Lift (mast-dependent) DZ 3990 – 5250 4090 – 5350 mm
h4 Extended mast height ZT 2927 – 4727 2977 – 4777 mm
h4 Extended mast height ZZ 2927– 4727 2977– 4777 mm
h4 Extended mast height DZ 4515 – 5775 4565 – 5825 mm
h13 Load fork lowered 90 90 mm
h14 Tiller height in min/max travel
position
768/1298 768/1298 mm
y Wheelbase 1277/1357 1277/1357 mm
l1 Overall length 1896/1976 1896/1976 mm
l2 Headlength 746/826 826 mm
b1 Truck width 802 802 mm
b5 Width across forks 570 570 mm
m2 Ground clearance 30 20 mm
Ast Working aisle width
1000 x 1200 crosswise
2364/24432) 2364/24432) mm
Ast Working aisle width
800 x 1200 longit. (in accordance
with VDI)
2337/24162) 2337/24162) mm
Wa Turning radius in crawl mode
(tiller vertical)
1488/1567 1488/1567 mm

B 5
0306.GB
h4
h3
h2
h13
s
h14
h14
c
Q
y
l
l2
l1
m2
b5
Ast
W
a
x
max.
min.
h1
b11 (b12)
e
(l6)
b10
a/2 a/2
b1
B 5
0306.GB
h4
h3
h2
h13
s
h14
h14
c
Q
y
l
l2
l1
m2
b5
Ast
W
a
x
max.
min.
h1
b11 (b12)
e
(l6)
b10
a/2 a/2
b1

0306.GB
B 6
3.4 EN norms
Noise emission: 65 dB(A)
in accordance with EN 12053 as harmonised with ISO
4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit
values for electromagnetic emission and interference
immunity as well as testing of static electricity discharge
according to EN 12895 and the references to other
standards contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.5 Conditions of use
Ambient temperature
- during operation -5 °C to 40 °C
ZSpecial equipment and authorisation is required if the truck is to operate constantly
below -5 °C to -25 °C or in a cold store or in extreme temperatures or conditions of
fluctuating air humidity.
0306.GB
B 6
3.4 EN norms
Noise emission: 65 dB(A)
in accordance with EN 12053 as harmonised with ISO
4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit
values for electromagnetic emission and interference
immunity as well as testing of static electricity discharge
according to EN 12895 and the references to other
standards contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.5 Conditions of use
Ambient temperature
- during operation -5 °C to 40 °C
ZSpecial equipment and authorisation is required if the truck is to operate constantly
below -5 °C to -25 °C or in a cold store or in extreme temperatures or conditions of
fluctuating air humidity.

B 7
0306.GB
4 Identification points and data plates
Item Description
18 Capacity
19 "Do not reach through the mast" warning
20 Truck data plate
21 Attachment point for lifting by crane (with ZZ mast in the middle)
22 “Do not step under the load handler” warning
23 Serial number
24 Battery data plate
25 “No passengers” warning
26 UVV test label
24
22
21
20
19
18
21
23
26
25
B 7
0306.GB
4 Identification points and data plates
Item Description
18 Capacity
19 "Do not reach through the mast" warning
20 Truck data plate
21 Attachment point for lifting by crane (with ZZ mast in the middle)
22 “Do not step under the load handler” warning
23 Serial number
24 Battery data plate
25 “No passengers” warning
26 UVV test label
24
22
21
20
19
18
21
23
26
25

0306.GB
B 8
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts always quote the truck serial
number (30).
4.2 Capacity
FThe stated capacities apply only for battery weights as indicated on the data plate.
The lower plate (18) gives the capacity (Q in kg) of the truck as a function of the load
centre of gravity distance (D in mm) and lift height (H in mm) in tabular form
(illustration as example only).
Item Description Item Description
29 Type 35 Manufacturer’s logo
30 Serial no. 36 Min./max. battery weight (kg)
31 Rated capacity (kg) 37 Output (kW)
32 Battery voltage (V) 38 Load centre of gravity (mm)
33 Net weight w.o. battery (kg) 39 Year of manufacture
34 Manufacturer 40 Option
34
33
32
31
30 39
40
38
37
36
35
29
-Nr.
Serien-Nr.
Dmm
Hmm
Qkg
18
0306.GB
B 8
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts always quote the truck serial
number (30).
4.2 Capacity
FThe stated capacities apply only for battery weights as indicated on the data plate.
The lower plate (18) gives the capacity (Q in kg) of the truck as a function of the load
centre of gravity distance (D in mm) and lift height (H in mm) in tabular form
(illustration as example only).
Item Description Item Description
29 Type 35 Manufacturer’s logo
30 Serial no. 36 Min./max. battery weight (kg)
31 Rated capacity (kg) 37 Output (kW)
32 Battery voltage (V) 38 Load centre of gravity (mm)
33 Net weight w.o. battery (kg) 39 Year of manufacture
34 Manufacturer 40 Option
34
33
32
31
30 39
40
38
37
36
35
29
-Nr.
Serien-Nr.
Dmm
Hmm
Qkg
18

B 9
0306.GB
The arrow shape markings (42 and 43) on the inner mast and bottom
and outer tie bar indicate to the driver when he has exceeded the height
limits specified by the capacity plate (18).
4.3 Plate, order, inventory and service nos. (o)
ZThe capacity plate with the full service number is only issued when a service
agreement has been reached.
Item Description
44 Order no.
45 Inventory no.
46 Full service no.
42 43
44
45
46
B 9
0306.GB
The arrow shape markings (42 and 43) on the inner mast and bottom
and outer tie bar indicate to the driver when he has exceeded the height
limits specified by the capacity plate (18).
4.3 Plate, order, inventory and service nos. (o)
ZThe capacity plate with the full service number is only issued when a service
agreement has been reached.
Item Description
44 Order no.
45 Inventory no.
46 Full service no.
42 43
44
45
46

0306.GB
B 10
0306.GB
B 10

C 1
0606.GB
C Transport and Commissioning
1 Lifting by crane
FOnly use lifting gear with sufficient capacity (for transport weight see truck data plate).
ZThe strap points (1) on the mast are for loading the truck with crane lifting gear.
– Park the truck securely (see Chapter E).
– Secure the lifting slings to the attachment
points (1).
MAttach the crane slings to the strap points
so that the truck cannot slip. Lifting slings
should be fastened to the harness in such a
way that they do not come into contact with
any parts of the truck when it is being
raised..
1
C 1
0606.GB
C Transport and Commissioning
1 Lifting by crane
FOnly use lifting gear with sufficient capacity (for transport weight see truck data plate).
ZThe strap points (1) on the mast are for loading the truck with crane lifting gear.
– Park the truck securely (see Chapter E).
– Secure the lifting slings to the attachment
points (1).
MAttach the crane slings to the strap points
so that the truck cannot slip. Lifting slings
should be fastened to the harness in such a
way that they do not come into contact with
any parts of the truck when it is being
raised..
1