jurop PNR 104 Service manual

I
I
N
NS ST TA AL LL LA AT TI IO ON N
,
,
U US SE E A AN ND D
M
MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L
EN
PNR/PNE
104
-
124
-
PNR
142SL
Rev. 0
1
19-07-2016
O
O
R
RI IG GI IN NA AL L
I
I
N
NS ST TR RU UC CT TI IO ON NS S

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Vi Croser n° 50
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T
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636811
F
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+39
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636812
http://www.jurop.it
e-m il: [email protected]
2016
–
Ju op
–
Azz no Decimo (PN)
Reproduction, electronic stor ge nd dissemin tion, even p rti l, re prohibited.
Jurop reserves the right to modify the products described in this m nu l without prior notice.
Any product n mes mentioned herein re the tr dem rks of their respective owners.

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636812
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e-m il: [email protected]
Contents
1. Gene al wa nings
p g. 4
1.1 Introduction 4
1.2 Sp re p rt request 4
1.3 W rr nty terms nd conditions 4
2. Technical data
p g. 5
2.1 Dimensions nd rr ngements 6
2.2 Perform nces 8
2.3 Us ge limit tions 8
2.4 Sound pressure level 9
2.5 Lubric tion 9
3. Safety and accident p evention
p g. 10
3.1 Gener l recommend tions 10
3.2 Intended use 10
4. Installation
p g. 10
4.1 Checking upon receipt 11
4.2 Storing in the w rehouse 11
4.3 Mounting 11
4.4 V cuum – Pressure Line 11
4.5 Hydr ulic ctu tor djustment 12
4.6 Pneum tic ctu tor djustment 12
4.7 Pump mounting – Drive connection 12
5. Sta t up
p g. 14
5.1 Pump st rting-up 14
5.2 Prec utions when st rting the system 14
6. Maintenance
p g. 15
6.1 Ordin ry m inten nce 15
6.2 Extr ordin ry m inten nce 16
7. Malfunctions:
t oubleshooting
p g. 19
8. Sca apping
p g. 19
S PARE PART DATA SHEET – PNR/PNE 102-124 D 20
S PARE PART DATA SHEET – PNR/PNE 102-124 MULTIPLIER 22
S PARE PART DATA SHEET – PNR 142 D 24
S PARE PART DATA SHEET – PNR 142 MULTIPLIER 26
S PARE PART DATA SHEET – PNR/PNE 102-124 HDR E ACCESS .
28
S
PARE PART DATA SHEET – PNR 142 HDR E ACCESSORIES 29

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 



 



1.1. Int oduction
• This booklet cont ins the necess ry instructions for correct
inst ll tion, running, use nd m inten nce of the pump, s well s
some pr ctic l suggestions for s fe oper ting.
• The knowledge of the following p ges will gr nt long nd
trouble-free oper tion of the pump.
• Following the instructions below contributes to limiting pump rep ir
expenses by extending its dur tion, s well s preventing h z rdous
situ tions, thereby incre sing its reli bility.
• If the pump is driven by n hydr ulic motor ple se refer to
m nuf cturer's specific m nu l.
• It is recommended to:
- Re d, underst nd nd pply c refully the instructions before
running the pump.
- Keep the booklet t h nd nd h ve it known to ll oper tors.
• Below is brief description of the symbols used in this m nu l.
If these s fety rules re not respected, oper tors c n
be injured nd the pump or oilers d m ged
rem rk bly.
If these s fety rules re not respected, the pump or
system c n be d m ged.
Suggestions for n environment friendly use of the
pump.
Useful inform tion for n e sy us ge nd
m inten nce of the pump.
• The gr phic represent tions nd photogr phs cont ined in this
m nu l re there to illustr te the product in the p rts th t m ke it up
nd in specific oper ting ph ses. Though the model shown in the
m nu l m y differ from the one purch sed, the oper ting principle t
the b se of the illustr ted oper ting ph se is the s me.
• Every PNR/PNE pump h s to be fitted with its own t g reporting
the following d t : Model, Seri l number, Ye r, M x speed, M x
pressure.
Pic. 1.1
1.2. Spa e pa t equest
• Use only genuine spa e pa ts for m inten nce nd rep irs. To
order sp re p rts, provide the following det ils:
EXAMPLE:
) The model of the pump (see pump t g) PNR 104
b) The seri l number of the pump (see pump t g) K60001
c) A description of the p rts (see p rts list) VANE
d) The qu ntity (see p rts list) n°5 pcs
e) The code number of the p rt (see p rts list) 16016 059 00
1.3. Wa anty te ms and conditions
• Compli nce with the inst ll tion, use nd m inten nce instructions
provided by this m nu l is c ucial fo the ecognition of wa anty
g inst defective p rts.
1.
Gene al wa nings

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• Sliding v nes v cuum pump injection cooled (PNR) or n tur l ir-cooling (PNE). The PNR version is me nt for he vy duty; the PNE version for
norm l use.
• Forced oil lubric tion of both be rings nd se lings. Copper oil piping. Re r oil t nk (PNE/PNR 104-124). Side oil t nk (PNR142).
• M nifold with non-return v lve on the pump inlet.
• Built-in v cuum-pressure ch ngeover v lve. Pneum tic or hydr ulic ctu tor re v il ble.
• Tr nsmission:
- Direct with smooth or splined sh ft.
- Ge rbox tr nsmission (ASAE 1” 3/8) 540 or 1000 rpm, counter clockwise rot tion.
- Hydr ulic motor.
STANDARD EQUIPMENT
• Sliding-v nes, ir cooled vacuum pump.
• Asbestos-free tangential vanes.
• Autom tic lubric tion by me ns of volumet ic pump nd n oil
tank.
• Asymmetric l m nifold with check valve inst lled on the pump
inlet.
• Pivoting suction nd exh ust conveyo s in luminum lloy.
• Di ect t ansmission with smooth or splined sh ft (ASAE 1 3/8”).
• Gea box t ansmission with smooth or splined sh ft.
• Counte clockwise otation.
• Injection cooled (PNR) o natu al ai -cooling (PNE).
AVAILABLE ON REQUEST
• Clockwise otation.
• Tr nsmission with hydr ulic motor.
• Drive by me ns of mech nic l drive from Powe Take Off.
• Pulley for the belt drive.
• Pneumatic actuato for the v cuum/pressure ch ngeover v lve.
• Hyd aulic actuato for the v cuum/pressure ch ngeover v lve.
P
PN NR R
/
/
P
PN NE E
2.
Technical data
AIR INJECTION VALVES
(
PNR
)
MANIFOLD WITH NON
-
RETURN VALVE ON THE PUMP INLET
EUROPEAN PATENT APPL
ICATION
PUMP HOUSING
GEARBOX
OIL TANK
OIL FILLING PORT AND
D
IP STICK
VACUUM
/
PRESSURE
CHANGEOVER VALVE
CONVEYOR
SUCTION
/
EXHAUST
AUTOMATIC
LUBRICATING PUMP
SIDE OIL TANK
VANES INSPECTION
PORT
DRIP OILERS
VACUUM
/
PRESSURE
CHANGEOVER VALVE

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2.1 Dimensions and a angements
WEIGHT PNR/PNE 104 PNR/PNE 124 PNR 142 SL
Direct tr nsmission (smooth or splined sh ft) 150 Kg 177 Kg 210 Kg
Ge rbox tr nsmission (540 rpm) 173 Kg 190 Kg 225 Kg
Ge rbox tr nsmission (1000 rpm) 173 Kg 190 Kg 230 Kg
Hydr ulic motor 180 Kg 210 Kg 224 Kg
PNR/PNE 104-124 Di ect t ansmission
Mod. A B B1 C D D1 E E1 F F1 G H I L M N O P Q R S
PNR104 321 329 313 153 253 238 320 320 83 67 67 16,5 368 285 249 534 367 167,5 40 43 12
PNR124 353,5 362 346 153 285 269 352 352 83 67 67 16,5 368 285 249 534 367 167,5 40 43 12
PNR/PNE 104-124 Gea box t ansmission
Mod. A A1 B C D E F G H I L M N O P Q
PNR104 727 791 406 153 329 85,5 67 16,5 368 285 249 600 534 367 50 62
PNR124 792 856 437 153 368 85,5 67 16,5 368 285 249 600 534 367 50 62

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PNR/PNE 104-124 Hyd aulic moto
Mod. A B C D E F G H I L M N O P1 P2
PNR104 907 586 153 510 67 16,5 136 258 368 285 249 534 367 1” ½ 1” ¼
PNR124 955 502 153 525 67 16,5 144 258 368 285 249 534 367 - -
PNR 142 Side oil tank
PNR142 M (540-1000 RPM ) PNR142 D PNR142 HDR

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2.2 Pe fo mances
Pe fo mances PNR/PNE 104 D PNR/PNE 104 M PNR/PNE 104 HDR
M ximum speed 1300 rpm 540 - 1000 rpm 1300 rpm
Air flow t free ir condition 10400 l/min - 624 m³/h 10400 l/min - 624 m³/h 10400 l/min - 624 m³/h
Air flow t 60% v cuum r te 9400 l/min - 564 m³/h 9400 l/min - 564 m³/h 9400 l/min - 564 m³/h
M ximum v cuum 95 % 95 % 95 %
M ximum v cuum t continuos duty PNR 70 % 70 % 70 %
M ximum v cuum t continuos duty PNE 60 % 60 % 60 %
Power required t 0,5 b r rel (1,5 b r bs) 14 kW 14 kW 14 kW
M x oper ting rel. pressure ( bs.) t continuos duty 1 b r (2 b r bs) 1 b r (2 b r bs) 1 b r (2 b r bs)
M x oper ting rel. pressure 2,5 b r bs 2,5 b r bs 2,5 b r bs
Oil consumption 130-150 g/h 130-150 g/h 130-150 g/h
Oil t nk c p city 3,2 l 3,2 l 3,2 l
Pe fo mances PNR/PNE 124 D PNR/PNE 124 M PNR/PNE 124 HDR
M ximum speed 1300 rpm 540 - 1000 rpm 1300 rpm
Air flow t free ir condition 12400 l/min - 744 m³/h 12400 l/min - 744 m³/h 12400 l/min - 744 m³/h
Air flow t 60% v cuum r te 11200 l/min - 672 m³/h 11200 l/min - 672 m³/h 11200 l/min - 672 m³/h
M ximum v cuum 95 % 95 % 95 %
M ximum v cuum t continuos duty PNR 70 % 70 % 70 %
M ximum v cuum t continuos duty PNE 60 % 60 % 60 %
Power required t 0,5 b r rel (1,5 b r bs) 16 kW 16 kW 16 kW
M x oper ting rel. pressure ( bs.) t continuos duty 1 b r (2 b r bs) 1 b r (2 b r bs) 1 b r (2 b r bs)
M x oper ting rel. pressure 2,5 b r bs 2,5 b r bs 2,5 b r bs
Oil consumption 130-150 g/h 130-150 g/h 130-150 g/h
Oil t nk c p city 3,2 l 3,2 l 3,2 l
Pe fo mances PNR142 D PNR142 M (540 pm) PNR142 M (1000 pm) PNR142 HDR
M ximum speed 1200 rpm 540 rpm 1000 rpm 1200 rpm
Air flow t free ir condition 14200 l/min - 852 m³/h 14200 l/min - 852 m³/h 14200 l/min - 852 m³/h 14200 l/min - 852 m³/h
Air flow t 60% v cuum r te 12800 l/min - 768 m³/h 12800 l/min - 768 m³/h 12800 l/min - 768 m³/h 12800 l/min - 768 m³/h
M ximum v cuum 95 % 95 % 95 % 95 %
M ximum v cuum t continuos duty 70 % 70 % 70 % 70 %
Power required t 0,5 b r rel (1,5 b r bs) 20,5 kW 20,5 kW 20,5 kW 20,5 kW
M x oper ting rel. pressure ( bs.) t continuos duty 1 b r (2 b r bs) 1 b r (2 b r bs) 1 b r (2 b r bs) 1 b r (2 b r bs)
M x oper ting rel. pressure 1,5 b r (2,5 b r bs) 1,5 b r (2,5 b r bs) 1,5 b r (2,5 b r bs) 1,5 b r (2,5 b r bs)
Oil consumption 160-170 g/h 160-170 g/h 160-170 g/h 160-170 g/h
Oil t nk c p city 4 l 4 l 4 l 4 l
REFERENCE CONDITIONS
Conveyed g s: ir V cuum condition: tmospheric disch rge
Ambient reference temper ture: 20°C (68°F) Pressure condition: tmospheric suction
Absolute reference pressure: 1013mb r (14.7psi) Actu l perform nce m y v ry of ± 5%
2.3 Usage limitations
Model Max. Speed ( pm) P (ba ABS) T
(°C) Room Tempe atu e
Di ect - HDR Mult - 540 Mult - 1000 PNR PNE
PNR / PNE 104 850 - 1300 360 - 540 650 - 1000 2,5 b r bs 180 °C 160 °C -20 / +40°C
PNR / PNE 124 850 - 1300 360 - 540 650 - 1000 2,5 b r bs 180 °C 160 °C -20 / +40°C
PNR 142 850 - 1300 360 - 540 650 - 1000 2,5 b r bs 180 °C 160 °C -20 / +40°C
P: bsolute pressure during delivery T: temper ture during delivery

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2.4 Sound p essu e level
Sound p essu e level PNR104 PNE104 PNR124 PNE124 PNR142sl
60% v cuum r te, dist nce of 7 meter dB (A) 78 75 78 75 78
2.5 Lub ication
Recommended oils nd gre ses: OIL TANK
Room T Viscosity Type ENI ESSO SHELL TOTAL MOBIL BP
TEXACO
HAVOLINE
< 10°C ISO VG 46 Miner l Oil Acer 46 Nuto 46 Morlin oil 46 Droser MS 46 Nuto H 46 B rtr n HV 46 R ndo HD 46
> 10°C ISO VG 150 Miner l Oil Acer 150 Nuto 150 Morlin oil 150 Droser MS 150 Nuto H 150 B rtr n HV 150 R ndo HD 150
Recommended oils nd gre ses: GEARBOX
Viscosity Type ENI ESSO SHELL TOTAL MOBIL BP
TEXACO
HAVOLINE
ISO VG 220 Miner l Oil Bl si 220 Sp rt n EP 220 Om l oil 220 C rter EP 220 Mobilge r 630 Energol GR XP 220 Merop 220

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Attention: ca efully apply these p esc iptions.
3.1 Gene al ecommendations
• Inst ll tion nd m inten nce must be c rried out with the unit
tot lly diseng ged from its drive system nd must be performed by
qu lified personnel.
• Use dequ te clothing ( void ties, loose sleeves, neckl ces nd so
on) nd suit ble protection equipment (gloves, protection gl sses,
boots...).
• To prevent errors nd h z rdous situ tions, est blish wh t e ch
oper tor is responsible for in the different m inten nce oper tions.
• Dur nte il tr sporto del decompressore utilizz re degu te
imbr c ture. Appoggi re il decompressore su punti st bili.
• When tr nsporting the compressor use proper slinging. Store the
compressor in st ble pl ces.
• Before e ch m inten nce oper tion, stop the pump nd restore
the tmospheric pressure.
• M ke sure th t ll the p rts of the unit re idle nd cool, before
performing ny m inten nce oper tion.
• When the pump is running, some p rts m y re ch very high
temper tures ( bove 100°C). Use ll necess ry prec utions to void
cont ct.
• Oper tors working ne rby must void prolonged exposure to the
noise emitted by the spir tor, if not equipped with the proper e r-
protection devices.
• Avoid ccident l suction of solids: solids m y be projected t high
speed through the exh ust m nifold nd c use injures. A filter must be
mounted on the sunction line (Mesh 55).
• Do not st rt the m chine if the protection devices provided for
tr nsmissions re removed. Repl ce d m ged p rt.
• Pressure relief v lve: point the ir flux w y from the oper tors.
• Do not use the spir tor over its designed limits: the m chine m y
be d m ge nd the oper tor m y be injured.
Do not exceed the speed and the powe supply
pa amete s indicated in the technical tables (see
pa . 2.2 - 2.3).
3.2 Intended use
• V cuum pumps of the PNR/PNE series re commonly used on
st tion ry or mobile equipment for suction nd tr nsfer by me ns of
v cuum or soc lled pneum tic-tr nsport tion of liquid nd solid w stes.
• They re ir-cooled nd consequentely foreseen for non-
continuous duty. The mod. PNE nd the mod. PNR, the l tter supplied
with ir injection system (fig. 1) nd me nt for he vy duty works, do not
ccept oper ting temper tures over 150 °C (300 °F), checked t not
more th n 150 mm from the disch rge connections.
• Evit re l’ spir zione di m teri li tossici e di g s infi mm bili o
esplosivi poiché i componenti interni possono r ggiungere temper ture
elev te.
• Avoid suction of liquids or solids, they c n seriously d m ge the
pump.
• Do not run the pump over its designed oper ting limits (see p r.
2.3): it m y bre k nd tr nsmission c n be d m ged.
M in components legend
1. V cuum/Pressure ch nge-over v lve
2. Air injection v lves (PNR)
3. Oil t nk
4. V nes inspection port
5. Ge r box oil filling plug
6. Ge r box oil level plug
7. Drip oilers
8. Oil filling port nd dip stick
9. Exh ust conveyor
10.
Suction conveyor
11.
Pressure relief v lve port.
Available only if foreseen with additional conveyor
Code 627 02500.
12.
Non-returne v lve (Int ke m nifold)
Pic. 4.1
4. Installation
3.
Safety and accident p evention
x
y
PNR/PNE 104-124
PNR 142 SL