jurop RV360 Service manual

I
I
N
NS ST TA AL LL LA AT TI IO ON N
,
,
U US SE E A AN ND D
M
MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L
EN
RV360
-
RV520
Rev. 0
9
21-03-2016
O
O
R
RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO ON NS S

I NSTALLATION , USE AND MAINTENANCE MANUAL – RV360 - 520
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Jur p
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33082 Azzan Decim , PN (Italia)
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636811
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http://www.jur p.it
e-mail: inf @jur p.it
201
6
–
Jur p
–
Azzan Decim (PN)
Repr ducti n, electr nic st rage and disseminati n, even partial, are pr hibited.
Jur p reserves the right t m dify the pr ducts described in this manual with ut pri r n tice.
Any pr duct names menti ned herein are the trademarks f their respective wners.

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e-mail: inf @jur p.it
C ntents
1. General warnings
pag. 4
1.1 Intr ducti n 4
1.2 Spare part request 4
1.3 Warranty terms and c nditi ns 4
2. Technical data
pag. 5
2.1 Dimensi ns and arrangement RV 360-520 5
2.2 Dimensi ns and arrangement access ries 7
2.3 Perf rmances 8
2.4 Usage Limitati ns 8
2.5 Lubricati n 8
3. Safety and accident preventi n
pag. 9
3.1 General rec mmendati ns 9
3.2 Intended use 9
4. Installati n
pag. 9
4.1 Checking up n receipt 10
4.2 St ring in the wareh use 10
4.3 M unting 11
4.4 Vacuum – pressure line 11
4.5 Hydraulic actuat r adjustment 11
4.6 Pneumatic actuat r adjustment 11
4.7 Pump m unting - Drive c nnecti n 12
5. Start up
pag. 13
5.1 Starting-up f the pump 13
5.2 Precauti ns when starting the system 13
5.3 Precauti ns f use 13
6. Maintenance
pag. 14
6.1 Ordinary maintenance 14
6.2 Extra rdinary maintenance 15
7. Malfuncti ns:
tr ublesh ting
pag. 19
8. Scrapping
pag. 19
S PARE PART DATA SHEET – RV 360 20
S PARE PART DATA SHEET – RV 360 - ACCESSORIES 22
S PARE PART DATA SHEET – RV 520 24
S PARE PART DATA SHEET – RV 520 - ACCESSORIES 26
9. C ling fans installati n
instructi ns
pag. 29

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Jur p
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33082 Azzan Decim , PN (Italia)
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+39
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636812
http://www.jur p.it
e-mail: inf @jur p.it
 

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
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1.1 Intr ducti n
• This b klet c ntains the necessary instructi ns f r a c rrect
installati n, running, use and maintenance f the pump, as well as
s me practical suggesti ns f r a safe perating.
• The kn wledge f the f ll wing pages will grant a l ng and
tr uble-free perati n f the pump.
• F ll wing the instructi ns bel w c ntributes t limiting pump repair
expenses by extending its durati n, as well as preventing hazard us
situati ns, thereby increasing its reliability.
• It is rec mmended t :
• Understand and apply carefully the instructi ns bef re running the
pump.
• Keep the b klet at hand and have it kn wn t all perat rs.
Bel w is a brief descripti n f the symb ls used in this manual.
If these safety rules are n t respected, perat rs can
be injured and the pump r ilers damaged
remarkably.
If these safety rules are n t respected, the pump r
system can be damaged.
Suggesti ns f r an envir nment friendly use f the
pump.
Suggesti ns f r an envir nment friendly use f the
pump.
• The graphic representati ns and ph t graphs c ntained in this
manual are there t illustrate the pr duct in the parts that make it up
and in specific perating phases. Th ugh the m del sh wn in the
manual may differ fr m the ne purchased, the perating principle at
the base f the illustrated perating phase is the same.
• Pump has t be fitted with its wn tag rep rting the f ll wing data:
M del, Serial number, Year, Max speed, Max pressure.
Pic. 1.1
1.2 Spare part request
• Use nly genuine spare parts f r maintenance and repairs. T
rder spare parts, pr vide the f ll wing details:
EXAMPLE:
a) The m del f the pump (see pump tag): RV 520
b) The serial number f the pump (see pump tag): K60001
c) A descripti n f the parts (see parts list): V ANE
d) The quantity (see parts list): n°5 pz
e) The c de number f the part (see parts list): 16016 069 00
1.3 Warranty terms and c nditi ns
• C mpliance with the installati n, use and maintenance instructi ns
pr vided by this manual is crucial f r the rec gniti n f warranty
against defective parts.
1.
General warnings

I NSTALLATION , USE AND MAINTENANCE MANUAL – RV360 - 520
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Jur p
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33082 Azzan Decim , PN (Italia)
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e-mail: inf @jur p.it
• R tary vacuum pump c led by high efficiency c ntrapp sed fans. The airfl w reduces the temperature f the internal parts n rmally
subjected t wear like bearings, vanes and sealings.
• High resistance tangential vanes. Suitable f r heavy duty perati n.
• Aut matic lubricati n with p sitive displacement pump. Side m unted il tank. C pper il piping.
• N°2 vane inspecti n p rts.
• Built-in 4-way vacuum/pressure manif ld. Pneumatic actuat r available n request.
• N n-return valve integrated in the pump manif ld (RV360). Check valve installed n the pump inlet (RV520).
• Aluminum c nvey rs.
• Available in flanged versi n (FL).
• Drive system:
- Direct with sm th shaft;
- With hydraulic m t r.
Weight RV 360 manif ld RV 360 FL RV 520 manif ld RV 520 FL
Direct with sm th shaft 175 kg 166 kg 220 kg 210 kg
With hydraulic m t r 205 kg 196 kg 250 kg 240 kg
2.1 Dimensi ns and arrangement RV 360 – RV 520
2.
Technical data
R
RV V
3
36 60 0 R RV V
5
52 20 0
R OTATION LEFT – W ITH MANIFOLD R OTATION LEFT – W ITH FLANGE
R
OTATION RIGHT
–
W
ITH MANIFOLD
R
OTATION RIGHT
–
W
ITH FLANGE
FAN
FAN
SIDE MOUNTED
OIL TANK
NON RETURN VALVE
INTEGRATED
4 WAY MANIFOLD
NON RETURN VALVE
INTEGRATED
VANE INSPECTION
PORTS

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434
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e-mail: inf @jur p.it
RV360 – RV520
Dimensi ns (mm) A B C D E F G H I L M N O P
RV 360 25 220 294 830 577 415 443 168 160 175 267 145 192 384
RV 520 29,5 286 334 975 598 429 438,5 156,5 187,5 160 278,5 195 210 392
(*) : dimensi n f RV520 manif ld
RV360 HDR – RV520 HDR
Dimensi ns (mm) A B C D E F G ( * ) H (IN) H (OUT) I
RV 360 HDR 686 157 529 576 1111 155 240 G1” ¼ G1” ½ 577
RV 520 HDR 741 149 527 598 1239 150 - G ¾ G1” 597,5
(*) : Dimensi n referred t RV360 hydraulic m t r with flanges versi n.
F LANGE VERSION (FL)

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e-mail: inf @jur p.it
2.2 Dimensi ns and arrangement - Access ries
RV 360
RV 520

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434
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e-mail: inf @jur p.it
2.3 Perf rmances
Perf rmances referred t vacuum pump perating at max. speed. Actual perf rmance may vary f +/- 5%.
Perf rmances RV 360 RV 520
Air fl w under free air c nditi n 10200 l/min – 612 m³/h 14700 l/min - 882 m³/h
Air fl w 60% vacuum rate 9400 l/min - 564 m³/h 12915 l/min - 775 m³/h
Max. vacuum at c ntinu us duty 80% 80%
Max. vacuum 95% 95%
P wer required at free p rt 14 kW 19 kW
P wer required at max. vacuum 11 kW 16 kW
Airfl w at 0.5 relative bar (1.5 abs.) 18 kW 24 kW
Airfl w at 1.0 relative bar (2.0 abs.) 22 kW 30 kW
Max. relative pressure 1,0 bar (2,0 bar abs) 1,0 bar (2,0 bar abs)
Oil c nsumpti n 140 g/h 160 g/h
Oil tank capacity 4 l 4 l
REFERENCE CONDITIONS
C nveyed gas: air Vacuum c nditi n: atm spheric discharge. Abs lute reference pressure: 1013mbar
Ambient reference temperature: 20°C Vacuum functi ning: free utlet Pressure c nditi n: atm spheric sucti n.
Fl w / P wer
M del Free p rts Vacuum rate Abs. pressure
20% 40% 60% 70% 80% 90% 1,5 bar 1,8 bar 2,0 bar
m
3
/h 612 605 595 564 453 310 106 570 550 540
RV 360 l/min 10200 10080 9913 9400 7550 5166 1766 9496 9163 8997
kW 14 13,5 13 12,6 12,3 11,9 11,2 18 20,5 22
m
3
/h 882 860 840 775 670 480 150 780 740 712
RV 520 l/min 14700 14330 14000 12915 11165 8000 2500 13165 12330 11865
kW 19 18,2 17,7 16,9 16,4 16,2 16,1 24 27,5 30
N te: data at n minal speed.
S und pressure level RV 360 RV 520
Max. speed, 60% vacuum rate* 72 dB(A) 73 dB(A)
* : N ise f pump with exhaust silencer c d. 15470 D2C B0. Distance: 7m in pen field.
2.4 Usage limitati ns
M del Max. Speed – Operating speed (RPM) P
2
(bar ABS) T
2
(°C) T
2
- T
1
(°C) Envir nmental
Temperature
Minimum Ordinary Max
RV 360 800 rpm 1100 rpm 1300 rpm 2,0 bar 180°C 150°C -20 / +40°C
RV 520 800 rpm 1100 rpm 1300 rpm 2,0 bar 180°C 150°C -20 / +40°C
P
1
: abs lute pressure during sucti n T
1
: temperature during sucti n
P
2
: abs lute pressure during delivery T
2
: temperature during delivery
2.5 Lubricati n
R m.
Temp. Visc sity Type ENI ESSO SHELL TOTAL MOBIL BP
TEXACO
HAVOLINE
Under 10°C ISO VG 46 Mineral il Acer 46 Nut 46 M rlina il 46 Dr sera MS 46 Nut H 46 Bartran HV 46 Rand HD 46
Over 10°C ISO VG 150 Mineral il Acer 150 Nut 150 M rlina il 150 Dr sera MS 150 Nut H 150 Bartran HV 150 Rand HD 150

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Jur p
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Via Cr sera n° 50
33082 Azzan Decim , PN (Italia)
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434
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http://www.jur p.it
e-mail: inf @jur p.it
Attenti n:
Carefully apply these prescripti ns.
3.1 General rec mmendati ns
• Installati n and maintenance must be carried ut with the unit
t tally disengaged fr m its drive system and must be perf rmed by
qualified pers nnel.
• Use adequate cl thing (av id ties, l se sleeves, necklaces and
s n) and suitable pr tecti n equipments (gl ves, pr tecti n glasses,
b ts...).
• T prevent err rs and hazard us situati ns, establish what each
perat r is resp nsible f r in the different maintenance perati ns.
• When transp rting the pump, use pr per slinging. St re the pump
in stable places.
• Make sure that all the parts f the unit are idle and c l, bef re
perf rming any maintenance perati n.
• Bef re each maintenance perati n, st p the pump and rest re
the atm spheric pressure.
• When the pump is running, s me parts may reach very high
temperatures (ab ve 100°C). Use all necessary precauti ns t av id
c ntact.
• Operat rs w rking nearby must av id pr l nged exp sure t the
n ise emitted by the aspirat r, if n t equipped with the pr per ear-
pr tecti n devices.
• Av id accidental sucti n f s lids: s lids may be pr jected at high
speed thr ugh the exhaust manif ld and cause injures. A filter must be
m unted n the suncti n line.
• D n t start the machine if the pr tecti n devices pr vided f r
transmissi ns are rem ved. Replace damaged parts.
• Pressure relief valve: p int the air flux away fr m the perat rs.
• D n t use the aspirat r ver its designed limits: the machine may
be damage and the perat r may be injured.
D n t exceed the p wer supply parameters
indicated in the technical tables (see par. 2.4).
3.2 Intended use
• The vacuum pumps RV are designed t c nvey filtered air int
systems f r the vacuum pr ducti n (example: systems f r the sucti n
f p wders r liquid wastes). Any ther usage shall be c nsidered
impr per.
• D n t sack t xic substances and inflammable r expl sive
gasses, since the internal c mp nents f the pump may reach high
temperatures.
• Liquids r s lids infiltrati ns can seri usly damage the pump.
• D n t run the pump ver its designed perating limits (see par.
2.4): it may break and transmissi n can be damaged.
Legend f main c mp nents
1. Manif ld 5. Oil Tank 9. Lubricati n pump
2. Vacuum-pressure manif ld 6. Tank il stand 10.
C ling fan
3. N n return valve (rubber ball RV 360) 7. Oil filler cap 11.
Air c ling c nvey rs
4. N n return valve (clapet RV 360) 8. Vane inspecti n p rts 12.
Fan pr tecti n
Pic. 4.1
4. Installati n
3.
Safety and accident preventi n
1
2
3
11
10
9
7
8
4
5
6
1
2
5
6
10
11
12

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e-mail: inf @jur p.it
4.1 Checking up n receipt
• When the g ds are delivered, make sure that all parts in perfect
c nditi n and have suffered n damage during shipping.
• Make sure the vacuum pump has its identificati n plate affixed n
the fr nt c ver. Pumps with ut such identificati n are t be c nsidered
an nym us and p tentially danger us: in such an event, they must n t
be used, therwise the manufacturer will be deemed free fr m any
liability whats ever.
• Pump must be kept in a dry st rage area. During st rage, inlet and
utlet p rts must be kept cl sed.
4.2 St ring in the wareh use
• If the pump will n t be installed inside a sh rt time after delivery:
- Rem ve the guards fr m the p rts and spray a film f
pr tective il ver the inner surfaces f the b dy, r t rs and
sides. Then attach again the guards;
- St re in a cl sed and dry place. Renew the preserving il
peri dically.
• T temp rarily st re a used pump, f ll w the instructi ns bel w:
- Th r ughly clean the pump.
- Equip the pump with suitable anti-c rr si n pr tecti n.
4.3 M unting
• The m unted aspirat r must be accessible f r maintenance and
firmly fixed n a frame r angled base with a 3° max inclinati n n X
and Y axes (see Fig. 4.1). The structure must be fit t av id flexi ns r
vibrati ns.
• Pr vide en ugh space f r air ventilati n and disp sal f heat when
pump is running. See Fig. 4.2 and 4.3 f r indicati n f the distance t
be respected.
RV 360 RV 520
Pic. 4.2
• Pr vide the necessary space t reach all p ints f lubricati n
c ntr l ( il level), and the il tank filler cap, the lever f the 4-way
switch, vanes inspecti n p rts.
• The il tank is m unted n the sucti n side f the h using. Thus,
the r tary directi n determines the pump verall dimensi ns. See als
paragraph 2.1.
RV 360
RV 520
Pic. 4.3
• In case f RV with hydraulic m t r, pr vide the necessary space
t disassemble the m t r itself and pr ceed with j int lubricati n.
Pic. 4.4